Automatic flaring and baking equipment for 3PE pipes

Abstract

The utility model discloses an automatic flaring and baking device for 3PE pipes, which comprises a rack, an automatic grabbing manipulator, a baking mechanism and a flaring mechanism, the automatic grabbing manipulator, the baking mechanism and the flaring mechanism are arranged on the rack, the baking mechanism comprises a heating ring lifting mechanism and an electric heating ring, and the electric heating ring is arranged on the rack. A heating ring lifting mechanism is arranged on the base, an electric heating ring is arranged on the heating ring lifting mechanism, a fixing tool is arranged below the electric heating ring, a flaring mechanism is arranged on one side of the fixing tool and comprises a flaring tripod, an oil cylinder and a flaring claw, the oil cylinder is arranged at the end of the flaring tripod and connected with the flaring claw, and the flaring claw is connected with the oil cylinder. And the lower part of the flaring claw is arranged in the flaring tripod. According to the flaring baking device, flaring baking of the plastic shrinkage sleeve can be achieved, the plastic shrinkage sleeve is fixed to the steel-plastic conversion pipe, the labor intensity of workers is reduced, the product quality is improved, and large-batch stable production can be achieved in a workshop.

Description

Technical Field

[0001] This utility model relates to the field of steel-plastic conversion pipe production technology, and in particular to an automatic flaring and baking device for 3PE pipes. Background Technology

[0002] In the production process of gas-fired steel-plastic conversion pipes, one step requires flaring the plastic shrink sleeve, fitting it over the steel-plastic conversion pipe, and then baking it to fix it, serving to prevent corrosion and increase sealing. Under the current method, workers need to manually flare the sleeve, then place it over the steel pipe, and then manually move both into an oven for baking. This production process is very labor-intensive, and the roundness and uniformity of the flaring rely entirely on the worker's skill, making quality control difficult. Misalignment of the sleeve and the steel pipe can also occur during transport, posing a significant challenge to achieving stable, large-scale production in the workshop. Utility Model Content

[0003] To address the aforementioned problems, this utility model aims to provide an automatic flaring and baking device for 3PE pipes, thereby solving the issues of high manual labor intensity and unsuitability for large-scale stable production.

[0004] The technical problem solved by this utility model can be achieved by the following technical solution: an automatic flaring and baking device for 3PE pipes, including a frame, an automatic gripping robot, a baking mechanism and a flaring mechanism. The automatic gripping robot, the baking mechanism and the flaring mechanism are arranged on the frame. The baking mechanism includes a heating coil lifting mechanism and an electric heating coil. An electric heating coil is arranged on the heating coil lifting mechanism. A fixing fixture is arranged below the electric heating coil. A flaring mechanism is arranged on one side of the fixing fixture.

[0005] The heating coil lifting mechanism includes a servo motor, a lead screw, a lifting guide rail, and a lifting seat. The servo motor is connected to the lead screw, and the lead screw is screwed to a nut on the lifting seat. The lifting guide rail is mounted on the frame, and the lifting seat is mounted on the lifting guide rail. An electric heating coil is mounted on the lifting seat.

[0006] The flaring mechanism includes a flaring tripod, a hydraulic cylinder, and a flaring claw. The flaring tripod is fixed on a fixed base, which is fixed on a machine frame. A hydraulic cylinder is provided at the end of the flaring tripod, and the hydraulic cylinder is connected to the flaring claw. The lower part of the flaring claw is located inside the flaring tripod, and the flaring claw can move along the flaring tripod.

[0007] The automatic gripping robot includes a three-axis moving mechanism, a rotating mechanism, and a pneumatic gripper. The pneumatic gripper is mounted on the rotating mechanism, and the rotating mechanism is mounted on the three-axis moving mechanism.

[0008] The automatic gripping robot is fixed on the robot arm mounting frame, and the robot arm mounting frame is fixed on the frame.

[0009] The frame is equipped with multiple baking mechanisms.

[0010] Compared with the prior art, this utility model has the following advantages: This utility model can realize the flaring and baking of plastic shrink sleeves, so that they are fixed on steel-plastic conversion tubes, which reduces the labor intensity of manual labor, improves production automation, improves assembly accuracy, improves product quality, and is conducive to the realization of large-scale stable production in the workshop. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the baking mechanism of this utility model;

[0013] Figure 3 This is a schematic diagram of the flaring mechanism of this utility model;

[0014] Figure 4 This is a schematic diagram of the automatic gripping robot of this utility model;

[0015] Figure 5 A schematic diagram of the steel-plastic conversion tube fitted with a plastic shrink sleeve;

[0016] In the diagram: 1-Frame, 2-Automatic gripping robot, 3-Baking mechanism, 4-Blazing mechanism, 5-Electric box, 6-Steel-plastic conversion tube, 7-Plastic shrink sleeve, 21-Three-axis moving mechanism, 22-Rotation mechanism, 23-Pneumatic gripper, 24-Robot arm mounting frame, 31-Servo motor, 32-Screw screw, 33-Lifting guide rail, 34-Lifting seat, 35-Electric heating coil, 36-Fixed fixture, 41-Blazing tripod, 42-Hydraulic cylinder, 43-Blazing gripper, 44-Fixed seat. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model.

[0018] In the description of this utility model, it should be understood that the terms "one end", "the other end", "outer side", "upper", "inner side", "horizontal", "coaxial", "center", "end", "length", "outer end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] Combined with appendix Figures 1 to 4 As shown, this embodiment discloses an automatic flaring and baking device for 3PE pipes, including a frame 1, an automatic gripping robot 2, a baking mechanism 3, and a flaring mechanism 4. The automatic gripping robot 2, the baking mechanism 3, and the flaring mechanism 4 are mounted on the frame 1. The baking mechanism 3 includes a heating coil lifting mechanism and an electric heating coil 35. The electric heating coil 35 is mounted on the heating coil lifting mechanism. A fixing fixture 36 is mounted below the electric heating coil 35 and is fixed to the frame 1. The fixing fixture 36 is used to fix the steel-plastic conversion pipe.

[0020] The heating coil lifting mechanism includes a servo motor 31, a lead screw 32, a lifting guide rail 33, and a lifting seat 34. The servo motor 31 is fixed on the frame 1 and connected to the lead screw 32. The lead screw 32 is screwed to a nut on the lifting seat 34. The lifting guide rail 33 is mounted on the frame 1, and the lifting seat 34 is mounted on the lifting guide rail 33. An electric heating coil 35 is mounted on the lifting seat 34 and is fitted over the outside of the steel-plastic conversion tube. When the servo motor 31 operates, it drives the lead screw 32 to rotate, which in turn drives the lifting seat 34 and the electric heating coil 35 fixed thereon to rise and fall together.

[0021] A flaring mechanism 4 is provided on one side of the fixed fixture 36. The flaring mechanism 4 includes a flaring tripod 41, three hydraulic cylinders 42, and three flaring claws 43. The flaring tripod 41 is fixed on a fixed base 44, which is fixed on the frame 1. Each of the three ends of the flaring tripod 41 is provided with a hydraulic cylinder 42, which is connected to the flaring claws 43. The flaring tripod 41 has three sliding grooves. The lower part of the flaring claws 43 is located in the sliding grooves of the flaring tripod 41. When the hydraulic cylinders 42 are working, they can drive the flaring claws 43 to move along the flaring tripod 41. The flaring mechanism 4 uses a high-precision hydraulic diverter valve to evenly and stably distribute the oil from the hydraulic station to the three hydraulic cylinders, so as to realize the slow and synchronous movement of the hydraulic cylinders and to realize the flaring of the plastic shrink sleeve in three directions. A fixed stroke is achieved by inputting a fixed amount of hydraulic oil to ensure a fixed flaring distance.

[0022] The automatic gripping robot 2 is fixed on a robot arm mounting frame 24, which is fixed to the upper part of the frame 1. The automatic gripping robot 2 includes a three-axis moving mechanism 21, a rotating mechanism 22, and a pneumatic gripper 23. The pneumatic gripper 23 is mounted on the rotating mechanism 22, which is mounted on the three-axis moving mechanism 21. The three-axis moving mechanism 21 includes an X-axis moving mechanism, a Y-axis moving mechanism, and a Z-axis moving mechanism. The X-axis moving mechanism is mounted on the robot arm mounting frame 24, the Y-axis moving mechanism is mounted on the X-axis moving mechanism, the Z-axis moving mechanism is mounted on the Y-axis moving mechanism, and the rotating mechanism 22 is mounted on the Z-axis moving mechanism. The rotating mechanism 22 includes a rotating motor and a rotating mounting plate. The rotating motor is mounted on the Z-axis moving mechanism and connected to the rotating mounting plate. The pneumatic gripper 23 is fixed on the rotating mounting plate.

[0023] The frame 1 is equipped with four baking mechanisms 3, which can simultaneously bake and heat four plastic shrink sleeves.

[0024] Working process: The equipment is turned on in pneumatic mode. The worker first places four steel-plastic conversion pipes on the corresponding fixed fixtures, and then places the plastic shrink sleeve to be flared on the flaring mechanism 4. After the flaring mechanism reaches the flaring position, it holds pressure for a period of time to allow the material to fully deform. The upper robotic arm moves to the appropriate position and uses the pneumatic gripper 23 to grip the plastic shrink sleeve. After gripping, the flaring cylinder retracts, and the robotic arm transports the plastic shrink sleeve to the designated 3PE steel-plastic conversion steel pipe. Then, the servo motor 31 works, and the electric heating coil 35 starts to move up and down under the drive of the servo motor 31 to heat and bake the plastic shrink sleeve. After baking for a certain period of time, the plastic shrink sleeve is initially and firmly fixed on the 3PE steel-plastic conversion steel pipe. Then, the pneumatic gripper 23 on the robotic arm is released and moves back to the standby point to start the next work cycle.

[0025] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the utility model. Any simple modifications, equivalent changes, or alterations made to the above embodiments based on the technical principles of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A 3PE pipe automatic flaring and baking equipment, comprising a rack (1), an automatic grabbing manipulator (2), a baking mechanism (3) and a flaring mechanism (4), characterized in that: The automatic grabbing manipulator (2), the baking mechanism (3) and the flaring mechanism (4) are arranged on the rack (1), the baking mechanism (3) comprises a heating ring lifting mechanism and an electric heating ring (35), the electric heating ring (35) is arranged on the heating ring lifting mechanism, a fixing tool (36) is arranged below the electric heating ring (35), and the flaring mechanism (4) is arranged on one side of the fixing tool (36).

2. The automatic flaring and baking apparatus for 3PE pipe according to claim 1, characterized in that: The heating ring lifting mechanism comprises a servo motor (31), a lead screw (32), a lifting guide rail (33) and a lifting seat (34), the servo motor (31) is connected with the lead screw (32), the lead screw (32) is screwed with a nut on the lifting seat (34), the lifting guide rail (33) is arranged on the rack (1), the lifting seat (34) is arranged on the lifting guide rail (33), and the electric heating ring (35) is arranged on the lifting seat (34).

3. The automatic flaring and baking apparatus for 3PE pipe according to claim 1, characterized in that: The flaring mechanism (4) comprises a flaring tripod (41), an oil cylinder (42) and a flaring claw (43), the flaring tripod (41) is fixed on a fixing seat (44), the fixing seat (44) is fixed on the rack (1), the oil cylinder (42) is arranged at the end of the flaring tripod (41), the oil cylinder (42) is connected with the flaring claw (43), the lower part of the flaring claw (43) is arranged in the flaring tripod (41), and the flaring claw (43) can move along the flaring tripod (41).

4. The automatic flaring and baking apparatus for 3PE pipe according to claim 1, characterized in that: The automatic grabbing manipulator (2) comprises a three-axis moving mechanism (21), a rotating mechanism (22) and a pneumatic clamping jaw (23), the pneumatic clamping jaw (23) is arranged on the rotating mechanism (22), and the rotating mechanism (22) is arranged on the three-axis moving mechanism (21).

5. The automatic flaring and baking apparatus for 3PE pipe according to claim 1, characterized in that: The automatic grabbing manipulator (2) is fixed on a manipulator fixing frame (24), and the manipulator fixing frame (24) is fixed on the rack (1).

6. The automatic flaring and baking apparatus for 3PE pipe according to claim 1, characterized in that: A plurality of baking mechanisms (3) are arranged on the rack (1).

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