Slurry-coated iron wire positioning system and slurry-coated iron wire drawing and shearing device
By designing a slurry bag wire positioning system, including a detection platform, a moving mechanism, and a wire detector, the problem of inaccurate positioning of slurry bag wire in existing technologies has been solved, achieving rapid and efficient wire removal.
Patent Information
- Application Number
- CN202422991038.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing automatic wire cutting and extraction machine for small pulp bales lacks precise positioning technology, making it difficult to remove the wire.
A positioning system for slurry-filled iron wire was designed, including a detection platform, a moving mechanism, an iron wire detection mechanism, and a control center. The system detects the slurry-filled iron wire by combining photoelectric switches and proximity switches, and positions the iron wire detector by using the photoelectric switch detection platform to achieve precise positioning and cutting of the slurry-filled iron wire.
It enables rapid positioning and cutting of the slurry-coated iron wire, improving the efficiency of iron wire removal.
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Figure CN223764903U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to papermaking mechanical equipment technical field, concretely relates to a pulp package iron wire positioning system and pulp package iron wire cutting device. BACKGROUND
[0002] In the industrial production and transportation process, many stacks are tied with iron wire. For example, the papermaking raw material pulp board is usually packaged into a small pulp package after being produced. The small pulp package is tied with four iron wires, and the maximum diameter of a single iron wire is 2.5 mm. It is quite laborious to remove these iron wires.
[0003] CN109335187A discloses a small pulp package automatic iron wire cutting machine, which comprises a cutting part, a jacking rotary chain conveyor, an extracting part and an iron wire conveyor. The existing small pulp package automatic iron wire cutting machine lacks the technology of precise positioning of the iron wire.
[0004] In summary, there is an urgent need for a pulp package iron wire positioning system and a pulp package iron wire cutting device to solve the problems existing in the prior art. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a pulp package iron wire positioning system and a pulp package iron wire cutting device, and the specific technical solutions are as follows:
[0006] A pulp package iron wire positioning system comprises a detection platform, a moving mechanism, an iron wire detection mechanism and a control center.
[0007] The moving mechanism is movably arranged on the detection platform.
[0008] The iron wire detection mechanism is arranged on the moving mechanism.
[0009] The moving mechanism is provided with a pulp package detector.
[0010] The iron wire detection mechanism is provided with an iron wire detector.
[0011] The control center is connected with the moving mechanism, the iron wire detection mechanism, the pulp package detector and the iron wire detector respectively, and is used for realizing the positioning of the pulp package iron wire.
[0012] Optionally, the moving mechanism comprises a servo motor and a servo driver, the servo motor is arranged on the detection platform, and the servo driver is connected with the control center and the servo motor respectively, and is used for receiving the control instruction and driving the servo motor.
[0013] Optionally, the detection platform comprises a platform body, a longitudinal moving track arranged on the platform body, and a transverse moving track arranged on the longitudinal moving track and movably arranged along the length direction of the longitudinal moving track, and the moving mechanism is arranged on the transverse moving track and movably arranged along the length direction of the transverse moving track.
[0014] Optionally, the iron wire detection mechanism is adjustably arranged on the moving mechanism along the length direction of the transverse moving track.
[0015] Optionally, the slurry bag detector comprises a photoelectric switch arranged on the moving mechanism, and the photoelectric switch and the iron wire detection mechanism are located in the same vertical plane.
[0016] Optionally, the iron wire detector comprises at least two proximity switches, and all the proximity switches are located in the same vertical plane.
[0017] Optionally, the control center comprises a human-computer interface and a controller, the human-computer interface is connected to the controller, and the controller is connected to the moving mechanism, the iron wire detection mechanism, the slurry bag detector and the iron wire detector respectively.
[0018] In addition, the utility model also includes a kind of slurry bag iron wire cutting device, including iron wire cutting mechanism and as above slurry bag iron wire positioning system, the iron wire cutting mechanism is arranged on the moving mechanism, and the iron wire cutting mechanism is used to realize iron wire cutting after iron wire positioning.
[0019] Optionally, the iron wire cutting mechanism and the iron wire detection mechanism are located in the same vertical plane, and the distance between the iron wire cutting mechanism and the iron wire detection mechanism is fixed.
[0020] The technical scheme of the utility model has the following beneficial effects:
[0021] The utility model discloses a slurry bag iron wire positioning system, including moving mechanism, iron wire detection mechanism, slurry bag detector and iron wire detector, and moving mechanism is arranged on detection platform by setting, and slurry bag detector and iron wire detector can detect slurry bag and position the position of iron wire, and the utility model can position the position of iron wire quickly, and can improve the iron wire cutting efficiency of existing small slurry bag iron wire automatic cutting machine.
[0022] In addition to the purposes, features and advantages described above, the utility model has other purposes, features and advantages. BRIEF DESCRIPTION OF DRAWINGS
[0023] The drawings constituting a part of this application serve to provide a further understanding of the present application, the illustrative embodiments of the present application and their descriptions serve to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:
[0024] Figure 1 is a structural schematic view of the pulp bag iron wire cutting device (including the pulp bag iron wire positioning system) in the preferred embodiment of the present application;
[0025] Among them, 1 is a detection platform, 2 is a moving mechanism, 3 is an iron wire detection mechanism, 4 is a servo motor, 5 is a longitudinal moving track, 6 is a transverse moving track, 7 is a photoelectric switch, 8 is a proximity switch, and 9 is an iron wire cutting mechanism. DETAILED DESCRIPTION
[0026] The embodiments of the present application are described in detail below in combination with the drawings, but the present application can be implemented in various different ways limited and covered by the claims.
[0027] Embodiment:
[0028] Referring to Figure 1 , the present embodiment provides a pulp bag iron wire positioning system, which comprises a detection platform 1, a moving mechanism 2, an iron wire detection mechanism 3 and a control center.
[0029] The moving mechanism 2 is movably arranged on the detection platform 1.
[0030] The iron wire detection mechanism 3 is arranged on the moving mechanism.
[0031] The moving mechanism 2 is provided with a pulp bag detector.
[0032] The iron wire detection mechanism 3 is provided with an iron wire detector.
[0033] The control center is connected with the moving mechanism 2, the iron wire detection mechanism 3, the pulp bag detector and the iron wire detector respectively, and is used for realizing pulp bag iron wire positioning.
[0034] Specifically, the moving mechanism comprises a servo motor 4 and a servo driver, the servo motor 4 is arranged on the detection platform 1, and the servo driver is connected with the control center and the servo motor respectively, and is used for receiving a control instruction and driving the servo motor 4.
[0035] In a specific embodiment, the detection platform 1 comprises a platform body, a longitudinal moving track 5 and a transverse moving track 6, the longitudinal moving track 5 is arranged on the platform body, the transverse moving track 6 is movably arranged on the longitudinal moving track 5 and along the length direction of the longitudinal moving track 5, and the moving mechanism 2 is movably arranged on the transverse moving track 6 and along the length direction of the transverse moving track 6.
[0036] In a specific embodiment, the wire detection mechanism 3 is adjustably arranged on the moving mechanism 2 along the length direction of the transverse moving track 6.
[0037] It should be noted that in the present embodiment, the movable arrangement can be driven by a chain and sprocket or other forms, and the power source is provided by the servo motor 4.
[0038] In a specific embodiment, the pulp bag detector includes a photoelectric switch 7, which is arranged on the moving mechanism 2 and is located in the same vertical plane as the wire detection mechanism 3. The photoelectric switch 7 in the present embodiment detects the position of the pulp bag without contacting the pulp bag, thereby positioning the wire in the next step.
[0039] In a specific embodiment, the wire detector includes two proximity switches 8, all of which are located in the same vertical plane.
[0040] The working process of the pulp bag wire positioning is as follows: the photoelectric switch 7 detects the pulp bag, and then the wire detection device is extended, the servo motor 4 is driven to make the wire detection mechanism 3 move quickly on the pulp bag, when the proximity switch 8 senses the wire, the position value of the detected wire is recorded. Finally, the offset is calculated according to the position value of the wire on the pulp bag, thereby driving the servo motor 4 to move horizontally to the corresponding position.
[0041] Further, the control center includes a human-machine interface and a controller, the human-machine interface is connected to the controller, and the controller is connected to the moving mechanism 2, the wire detection mechanism 3, the pulp bag detector and the wire detector respectively. The controller in the present embodiment is a programmable controller.
[0042] It should be noted that the human-machine interface and the servo driver communicate with the programmable controller through Profinet. The programmable controller displays the state of each sensor (photoelectric switch 7 and proximity switch 8 in the present embodiment) and the running process on the human-machine interface; the operator can set the speed and start-stop operation on the human-machine interface. The programmable controller includes a servo motion control block, a pulp bag positioning calculation block, a wire detection displacement block, an automatic positioning function block and an automatic start-stop control function block. The automatic positioning function block counts the different positions of the sensed wire by detecting the proximity switch 8, and then counts the automatic moving position and the target position of the automatic positioning by the speed and position value of the servo motor.
[0043] In addition, the embodiment further comprises a slurry bag iron wire cutting device, which comprises the iron wire cutting mechanism 9 and the slurry bag iron wire positioning system as described above.
[0044] Preferably, the iron wire cutting mechanism 9 is located in the same vertical plane as the iron wire detection mechanism 3, and the distance between the iron wire cutting mechanism 9 and the iron wire detection mechanism 3 is fixed. The iron wire cutting mechanism 9 in the embodiment can refer to the background art.
[0045] Specifically, the slurry bag iron wire positioning and cutting method in the programmable controller in the embodiment comprises the following steps:
[0046] (1) The photoelectric switch is responsible for detecting whether the slurry bag is within the detection range and transmitting the information to the programmable controller, and the proximity switch is responsible for detecting the position value of the iron wire and transmitting the information to the programmable controller;
[0047] (2) The programmable controller records the two position values X1_pos and X2_pos sensed by the two proximity switches when the iron wire detection device moves. If the iron wire is tilted, the programmable controller can calculate the center point position X3_pos according to the position values of the two points. If the iron wire is not tilted, the position value of X3_pos is equal to the position value of X2_pos;
[0048] (3) The programmable controller accurately calculates the positioning iron wire center position X3_pos through the position value X1_pos and the position value X2_pos through the principle of similar triangles, and adds a fixed offset value d between the iron wire detection mechanism 3 and the iron wire cutting mechanism 9, so as to obtain the position value to be moved, and control the servo motor to drive the iron wire cutting mechanism 9 to move to the corresponding position.
[0049] The specific calculation formula is as follows:
[0050] X3_pos=(X1_pos-X2_pos) / 2;
[0051] A_pos=d+X3_pos;
[0052] Wherein, A_pos represents the moving position value of the iron wire cutting mechanism 9, and the programmable controller drives the iron wire cutting mechanism 9 to move to the corresponding position through the moving position value, so as to realize the iron wire cutting.
[0053] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A slurry bale wire positioning system, characterized by, The system comprises a detection platform (1), a moving mechanism (2), a wire detection mechanism (3) and a control center. The moving mechanism (2) is movably arranged on the detection platform (1). The wire detection mechanism (3) is arranged on the moving mechanism. The moving mechanism (2) is provided with a pulp bag detector. The wire detection mechanism (3) is provided with a wire detector. The control center is connected with the moving mechanism (2), the wire detection mechanism (3), the pulp bag detector and the wire detector respectively, and is used for realizing pulp bag wire positioning. The pulp bag detector comprises a photoelectric switch (7), the photoelectric switch (7) is arranged on the moving mechanism (2), and the photoelectric switch (7) and the wire detection mechanism (3) are located in the same vertical plane. The wire detector comprises two proximity switches (8), and all the proximity switches (8) are located in the same vertical plane.
2. The iron wire positioning system of claim 1, wherein, The moving mechanism comprises a servo motor (4) and a servo driver, the servo motor (4) is arranged on the detection platform (1), and the servo driver is connected with the control center and the servo motor respectively, and is used for receiving a control instruction and driving the servo motor (4).
3. The iron wire positioning system of claim 1, wherein, The detection platform (1) comprises a platform body, a longitudinal moving track (5) and a transverse moving track (6), the longitudinal moving track (5) is arranged on the platform body, the transverse moving track (6) is arranged on the longitudinal moving track (5) and is movably arranged along the length direction of the longitudinal moving track (5), and the moving mechanism (2) is arranged on the transverse moving track (6) and is movably arranged along the length direction of the transverse moving track (6).
4. The wire positioning system of claim 3, wherein, The wire detection mechanism (3) is adjustably arranged on the moving mechanism (2) along the length direction of the transverse moving track (6).
5. The iron wire positioning system of claim 1, wherein, The control center comprises a human-computer interface and a controller, the human-computer interface is connected with the controller, and the controller is connected with the moving mechanism (2), the wire detection mechanism (3), the pulp bag detector and the wire detector respectively.
6. A device for cutting wire from a bale, characterised in that The system comprises a wire cutting mechanism (9) and the pulp bag wire positioning system according to any one of claims 1-5, the wire cutting mechanism (9) is arranged on the moving mechanism (2), and the wire cutting mechanism (9) is used for cutting the wire after wire positioning.
7. A wire snips device for use with a pulp bag as defined in claim 6, wherein The wire cutting mechanism (9) and the wire detection mechanism (3) are located in the same vertical plane, and the distance between the wire cutting mechanism (9) and the wire detection mechanism (3) is fixed.
Citation Information
Patent Citations
Automatic iron wire shearing and extracting machine for small pulp pack
CN109335187A