High-speed continuous dehydrator

Abstract

The utility model provides a high-speed continuous dehydrator which comprises a dehydration mechanism, and the dehydration mechanism comprises an outer cylinder and a dehydration barrel which are coaxial; the bottom of the dewatering barrel is of an open structure and is connected with the outer barrel through a rotating shaft; the top of the outer cylinder is provided with a mounting plate and a driving assembly corresponding to the rotating shaft, and the bottom is provided with a first mounting frame corresponding to the rotating shaft; a second mounting frame corresponding to the rotating shaft is arranged at the bottom of the dewatering barrel; the second mounting frame comprises a circular mounting part located in the middle and a connecting part used for connecting the mounting part and the dewatering barrel; the connecting parts are strip-shaped, and a discharging channel is formed between every two adjacent connecting parts; and a turning plate is hinged to the outer edge of the mounting part. The dewatering barrel and the outer barrel are connected through the rotating shaft, so that the dewatering barrel can rotate at a high speed in the outer barrel for dewatering; meanwhile, a turning plate is hinged to the bottom of the dewatering barrel and can automatically turn over through centrifugal force, so that materials cannot be separated from the dewatering barrel; after the materials are dewatered, the materials can be automatically discharged only by stopping or reducing the rotating speed of the dewatering barrel.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vegetable washing machines, and particularly relates to a high-speed continuous dehydration machine. BACKGROUND

[0002] With the improvement of people's living standards and the emphasis on food safety and food quality, as well as the rapid development of the catering industry and the food processing industry, the demand for efficient, safe and environmentally friendly vegetable washing and dehydration machines is increasing. In the catering industry, especially in chain catering enterprises and central kitchens, a device is needed to quickly and efficiently clean and dehydrate a large amount of vegetables to ensure the quality and taste of dishes and improve work efficiency. SUMMARY

[0003] In view of the above defects or deficiencies in the prior art, it is desirable to provide a high-speed continuous dehydration machine.

[0004] The present application provides a high-speed continuous dehydration machine, which comprises

[0005] a dehydration mechanism, the dehydration mechanism comprising a coaxial outer cylinder and a dehydration barrel;

[0006] the bottom of the dehydration barrel is an open structure and is connected with the outer cylinder through a rotating shaft;

[0007] the top of the outer cylinder is provided with a mounting plate and a driving assembly corresponding to the rotating shaft, and the bottom of the outer cylinder is provided with a first mounting frame corresponding to the rotating shaft;

[0008] the bottom of the dehydration barrel is provided with a second mounting frame corresponding to the rotating shaft;

[0009] the second mounting frame comprises a circular mounting portion located in the middle and a connecting portion for connecting the mounting portion and the dehydration barrel;

[0010] the connecting portion is in a strip shape, and a discharge channel is formed between adjacent two connecting portions;

[0011] a flap is hingedly mounted at the outer edge of the mounting portion for controlling the on-off of the discharge channel;

[0012] a feeding mechanism, the feeding mechanism comprising a storage bin and a first conveying belt;

[0013] the first conveying belt is in a Z shape, the input end is located at the bottom of the storage bin, and the output end is located above the outer cylinder;

[0014] a discharging mechanism, the discharging mechanism comprising a second conveying belt;

[0015] the input end of the second conveying belt is located below the outer cylinder for conveying the dehydrated material to a designated position.

[0016] Furthermore,

[0017] The drive assembly includes a motor that is fixedly mounted on the mounting plate;

[0018] The motor is located below the mounting plate, with its output end extending above the mounting plate and connected to the rotating shaft via a belt.

[0019] Furthermore,

[0020] The number of flaps includes multiple flaps, which are continuously arranged circumferentially on the mounting part and located below the second mounting frame;

[0021] The flap is relatively narrow at the end near the mounting part, and when unfolded, it forms an annular plane, which is used to form the bottom plate of the dehydration bucket together with the mounting part.

[0022] Furthermore,

[0023] The outer cylinder is also equipped with auxiliary components to assist the dehydration tank in discharging and cleaning.

[0024] The auxiliary component includes a main pipe that is fixedly installed on the outer cylinder;

[0025] The main pipe is located between the outer cylinder and the dehydration tank, and its extension direction is parallel to the extension direction of the rotating shaft. A spray head is installed at the output end.

[0026] Furthermore,

[0027] The spray head is ring-shaped and fixedly installed on the outer cylinder, located directly above the dehydration tank;

[0028] The spray head is also equipped with a spray nozzle;

[0029] The number of spray nozzles includes multiple ones, located below the spray head, and evenly distributed circumferentially on the spray head.

[0030] Furthermore,

[0031] The main pipeline is also equipped with nozzles;

[0032] The number of nozzles includes multiple nozzles, located on the side of the main pipe near the dehydration tank, and evenly distributed vertically along the main pipe.

[0033] Furthermore,

[0034] An electric three-way valve is installed at the input end of the main pipeline;

[0035] The two input terminals of the electric three-way valve are connected to a high-pressure air source and a high-pressure water source, respectively, and are used to switch the connection between the main pipeline and the high-pressure air source and the high-pressure water source.

[0036] Furthermore,

[0037] The outer cylinder is also equipped with a cleaning component;

[0038] The cleaning assembly includes a cylinder mounted on the mounting plate and a scraper mounted on the cylinder;

[0039] The cylinder body is fixedly mounted on the mounting plate, and the piston rod extends into the interior of the dehydration tank;

[0040] The scraper is fixedly mounted on the piston rod and abuts against the inside of the dehydration tank.

[0041] Furthermore,

[0042] It also includes support components;

[0043] The support assembly includes a ring-shaped mounting base;

[0044] The bottom of the mounting base is equipped with a support leg, and the top is connected to the outer cylinder by a spring;

[0045] The outer ring of the outer cylinder is provided with a coaxial flange;

[0046] The flange is fixedly connected to the outer cylinder and is used to connect with the spring.

[0047] The advantages and positive effects of this application are:

[0048] This technical solution connects the dewatering barrel and the outer cylinder via a rotating shaft, allowing the dewatering barrel to rotate at high speed inside the outer cylinder, thereby utilizing centrifugal force to dewater the material. Simultaneously, a hinged flap is installed at the bottom of the dewatering barrel, which automatically flips and maintains a horizontal position using centrifugal force, forming the bottom of the dewatering barrel and preventing the material from detaching. Once dewatering is complete, simply stopping or reducing the speed of the dewatering barrel will automatically flip the flap, allowing the material to be automatically discharged onto the feeding mechanism by gravity, achieving automatic discharge. Combined with the automatic feeding of the first conveyor belt, this effectively realizes automatic material dewatering. Attached Figure Description

[0049] Figure 1 This is a schematic diagram of the structure of a high-speed continuous dehydrator provided in an embodiment of this application.

[0050] The text labels in the diagram are as follows: 100-outer cylinder; 110-rotating shaft; 120-mounting plate; 130-first mounting bracket; 140-motor; 150-main pipe; 160-spray head; 170-cylinder; 200-dehydration bucket; 210-second mounting bracket; 220-flip plate; 300-storage bin; 310-first conveyor belt; 400-second conveyor belt; 500-mounting base; 510-support leg; 520-spring. Detailed Implementation

[0051] To enable those skilled in the art to better understand the technical solution of this application, the application will be described in detail below with reference to the accompanying drawings. The description in this section is only exemplary and explanatory, and should not be used to limit the scope of protection of this application.

[0052] Please refer to Figure 1 This embodiment provides a high-speed continuous dewatering machine, including a dewatering mechanism. The dewatering mechanism includes a coaxial outer cylinder 100 and a dewatering tank 200. The bottom of the dewatering tank 200 is open and connected to the outer cylinder 100 via a rotating shaft 110. The top of the outer cylinder 100 is provided with a mounting plate 120 and a drive assembly corresponding to the rotating shaft 110, and the bottom of the outer cylinder 100 is provided with a first mounting bracket 130 corresponding to the rotating shaft 110. The bottom of the dewatering tank 200 is provided with a second mounting bracket 210 corresponding to the rotating shaft 110. The second mounting bracket 210 includes a circular mounting part located in the middle and a mounting part for connecting the mounting part and the dewatering tank. The installation includes: a connecting part 200; the connecting part is strip-shaped, and a discharge channel is formed between two adjacent connecting parts; a flap 220 is hinged to the outer edge of the mounting part for controlling the opening and closing of the discharge channel; a feeding mechanism, which includes a storage bin 300 and a first conveyor belt 310; the first conveyor belt 310 is Z-shaped, with its input end located at the bottom of the storage bin 300 and its output end located above the outer cylinder 100; and a discharging mechanism, which includes a second conveyor belt 400; the input end of the second conveyor belt 400 is located below the outer cylinder 100 for conveying the dehydrated material to a designated position.

[0053] In this embodiment, the outer cylinder 100 is cylindrical with open ends; the dehydration tank 200 is also cylindrical with open ends; at the same time, the side wall of the dehydration tank 200 is provided with evenly arranged through holes for solid-liquid separation.

[0054] In this embodiment, one end of the mounting plate 120 is fixedly connected to the outside of the outer cylinder 100 through a mounting component, and the other end extends to the middle of the outer cylinder 100 for mounting the rotating shaft 110; at the same time, the mounting plate 120 is also provided with a drive assembly for driving the rotating shaft 110 to rotate at high speed.

[0055] In this embodiment, the bottom of the outer cylinder 100 is located below the dehydration tank 200 and is provided with a first mounting bracket 130 corresponding to the rotating shaft 110. The first mounting bracket 130 includes a bearing seat located in the middle and a connecting rod connecting the bearing seat and the side wall of the outer cylinder 100. The bearing seat is connected to the rotating shaft 110 through a bearing, and the connecting rod forms a fixed installation between the bearing seat and the outer cylinder 100.

[0056] In this embodiment, the number of connecting rods includes three; the three connecting rods are evenly arranged circumferentially, and the space between two adjacent connecting rods can ensure that the material in the dehydration tank 200 is directly discharged to the outside of the outer cylinder 100.

[0057] In this embodiment, the rotating shaft 110 is connected to the dehydration tank 200 through the second mounting bracket 210; the second mounting bracket 210 is provided with a mounting part in the middle for fixed connection with the rotating shaft 110; the mounting part is circular and is connected to the side wall of the dehydration tank 200 through a connecting part.

[0058] In this embodiment, a flap 220 is continuously installed circumferentially along the outer edge of the mounting part; the flap 220 is hinged to the mounting part; when the dewatering tank 200 is rotating at high speed, the flap 220 can automatically flip to a horizontal state by centrifugal force, thereby forming the bottom plate of the dewatering tank 200, so that the material will not fall out of the dewatering tank 200; conversely, when the dewatering tank 200 is stopped or rotating at low speed, the flap 220 is in a natural hanging state, so that the material inside can be discharged by gravity.

[0059] In a preferred embodiment, the drive assembly includes a motor 140 fixedly mounted on the mounting plate 120; the motor 140 is located below the mounting plate 120, its output end extends above the mounting plate 120, and is drivenly connected to the rotating shaft 110 via a belt.

[0060] In this embodiment, the motor 140 is fixedly installed below the mounting plate 120, the output shaft extends through the mounting plate 120 to the top, and a pulley is coaxially mounted thereon; the end of the rotating shaft 110 also extends through the mounting plate 120 and is mounted with a pulley; the two pulleys are at the same height and are connected by a matching belt.

[0061] In a preferred embodiment, the number of flaps 220 includes a plurality of flaps, which are continuously arranged circumferentially on the mounting part and located below the second mounting frame 210; the width of the flap 220 near the mounting part is relatively small, and when unfolded, it forms an annular plane, which is used to form the bottom plate of the dehydration tank 200 together with the mounting part.

[0062] In this embodiment, the width of the flap 220 is relatively small at the end near the mounting part and relatively large at the end away from the mounting part. They are connected by a bevel to form a fan-shaped structure.

[0063] In a preferred embodiment, the outer cylinder 100 is further provided with an auxiliary component for assisting the dewatering tank 200 in discharging and cleaning; the auxiliary component includes a main pipe 150 fixedly installed on the outer cylinder 100; the main pipe 150 is located between the outer cylinder 100 and the dewatering tank 200, and its extension direction is parallel to the extension direction of the rotating shaft 110, and a spray head 160 is installed at its output end.

[0064] In this embodiment, the main pipe 150 extends vertically and is installed between the outer cylinder 100 and the dehydration tank 200, and its length matches the height of the dehydration tank 200; the input end of the main pipe 150 is located in the middle and faces away from the dehydration tank 200, with one end of it being a sealed structure and the other end being connected to the spray head 160.

[0065] In a preferred embodiment, the spray head 160 is annular and fixedly installed on the outer cylinder 100, located directly above the dehydration tank 200; the spray head 160 is also provided with spray nozzles; the number of spray nozzles includes multiple ones, located below the spray head 160, and evenly distributed circumferentially on the spray head 160.

[0066] In this embodiment, the spray head 160 is annular and fixedly installed on the outer cylinder 100, and the bottom is provided with spray nozzles arranged in a circumferential manner; the circular diameter formed by the spray nozzles matches the diameter of the dewatering barrel 200, which is used to assist the material in separating from the inner wall of the dewatering barrel 200.

[0067] In a preferred embodiment, the main pipe 150 is further provided with nozzles; the number of nozzles includes multiple nozzles, located on the side of the main pipe 150 near the dehydration tank 200, and evenly arranged in the vertical direction on the main pipe 150.

[0068] In this embodiment, there are multiple nozzles, all located on the side of the main pipe 150 near the dewatering tank 200, and evenly arranged in the vertical direction to assist the material in detaching from the inner wall of the dewatering tank 200.

[0069] In a preferred embodiment, an electric three-way valve is installed at the input end of the main pipeline 150; the two input ends of the electric three-way valve are respectively connected to a high-pressure air source and a high-pressure water source, and are used to switch the connection between the main pipeline 150 and the high-pressure air source and the high-pressure water source.

[0070] In this embodiment, the input end of the main pipeline 150 is connected to a high-pressure air source and a high-pressure water source respectively through an electric three-way valve; when the dewatering tank 200 is discharging material normally, the auxiliary component can accelerate the material separation efficiency and separation quality by spraying air; when the dewatering tank 200 is being cleaned, the auxiliary component can clean the dewatering tank 200 by spraying water.

[0071] In a preferred embodiment, the outer cylinder 100 is further provided with a cleaning assembly; the cleaning assembly includes a cylinder 170 mounted on the mounting plate 120 and a scraper mounted on the cylinder 170; the cylinder body of the cylinder 170 is fixedly mounted on the mounting plate 120, and the piston rod extends into the interior of the dehydration tank 200; the scraper is fixedly mounted on the piston rod and abuts against the interior of the dehydration tank 200.

[0072] In this embodiment, there are two cylinders 170, each with its cylinder body fixedly mounted on the mounting plate 120. The cylinders extend into the interior of the dehydration tank 200 via piston rods, and scrapers are also mounted on the piston rods. The scrapers abut against the inner wall of the dehydration tank 200. The extension and retraction of the cylinders 170 can drive the scrapers to clean any position in the vertical direction of the dehydration tank 200. The rotation of the dehydration tank 200 can clean any position in its circumference.

[0073] In a preferred embodiment, a support assembly is further included; the support assembly includes an annular mounting base 500; a support leg 510 is mounted on the bottom of the mounting base 500, and the top is connected to the outer cylinder 100 via a spring 520; a coaxial flange is provided on the outer ring of the outer cylinder 100; the flange is fixedly connected to the outer cylinder 100 and is used to connect with the spring 520.

[0074] In this embodiment, a matching flange is provided on the outer wall of the outer cylinder 100 corresponding to the mounting seat 500, and the flange and the support seat 500 are connected by a spring 520, so that the outer cylinder 100 and the support assembly form a shock-absorbing installation, so as to avoid the high-speed rotation of the dehydration tank 200 causing the support assembly to resonate, thereby causing displacement, and thus causing displacement between the feeding mechanism and the unloading mechanism.

[0075] This document uses specific examples to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the methods and core ideas of this application. The above descriptions are only preferred embodiments of this application. It should be noted that due to the limitations of textual expression, while there are objectively infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of this invention, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the inventive concept and technical solution to other situations without modification, should all be considered within the scope of protection of this application.

Claims

1. A high-speed continuous dewatering machine, characterized in that, include A dehydration mechanism, comprising a coaxial outer cylinder (100) and a dehydration barrel (200). The bottom of the dehydration tank (200) is open and is connected to the outer cylinder (100) via a pivot (110); The top of the outer cylinder (100) is provided with a mounting plate (120) and a drive assembly corresponding to the rotating shaft (110), and the bottom is provided with a first mounting bracket (130) corresponding to the rotating shaft (110). The bottom of the dehydration tank (200) is provided with a second mounting bracket (210) corresponding to the rotating shaft (110). The second mounting bracket (210) includes a centrally located, circular mounting portion and a connecting portion for connecting the mounting portion and the dehydration tank (200); The connecting part is strip-shaped, and a discharge channel is formed between two adjacent connecting parts; A flap (220) is hinged to the outer edge of the mounting part to control the opening and closing of the discharge channel; The feeding mechanism includes a storage bin (300) and a first conveyor belt (310). The first conveyor belt (310) is Z-shaped, with its input end located at the bottom of the storage bin (300) and its output end located above the outer cylinder (100); The unloading mechanism includes a second conveyor belt (400). The input end of the second conveyor belt (400) is located below the outer cylinder (100) and is used to transport the dehydrated material to a designated location.

2. The high-speed continuous dewatering machine according to claim 1, characterized in that, The drive assembly includes a motor (140) fixedly mounted on the mounting plate (120). The motor (140) is located below the mounting plate (120), with its output end extending above the mounting plate (120) and driven by the shaft (110) via a belt.

3. The high-speed continuous dewatering machine according to claim 1, characterized in that, The number of flaps (220) includes multiple flaps, which are continuously arranged circumferentially on the mounting part and located below the second mounting frame (210); The flap (220) has a relatively small width at the end near the mounting part, and when unfolded, it forms an annular plane, which is used to form the base plate of the dehydration bucket (200) together with the mounting part.

4. The high-speed continuous dewatering machine according to claim 1, characterized in that, The outer cylinder (100) is also provided with auxiliary components to assist the dewatering tank (200) in discharging and cleaning. The auxiliary components include a main pipe (150) fixedly installed on the outer cylinder (100); The main pipe (150) is located between the outer cylinder (100) and the dehydration tank (200), and its extension direction is parallel to the extension direction of the rotating shaft (110). A spray head (160) is installed at the output end.

5. The high-speed continuous dewatering machine according to claim 4, characterized in that, The spray head (160) is ring-shaped and fixedly installed on the outer cylinder (100), located directly above the dehydration tank (200); The spray head (160) is also provided with a spray nozzle; The number of spray nozzles includes multiple ones, located below the spray head (160), and evenly distributed circumferentially on the spray head (160).

6. The high-speed continuous dewatering machine according to claim 4, characterized in that, The main pipe (150) is also equipped with a nozzle; The number of nozzles includes multiple ones, located on the side of the main pipe (150) near the dehydration tank (200), and evenly arranged in the vertical direction on the main pipe (150).

7. The high-speed continuous dewatering machine according to claim 4, characterized in that, An electric three-way valve is installed at the inlet end of the main pipeline (150); The two input terminals of the electric three-way valve are connected to a high-pressure air source and a high-pressure water source, respectively, and are used to switch the connection between the main pipeline (150) and the high-pressure air source and the high-pressure water source.

8. The high-speed continuous dewatering machine according to claim 1, characterized in that, The outer cylinder (100) is also equipped with a cleaning component; The cleaning assembly includes a cylinder (170) mounted on the mounting plate (120) and a scraper mounted on the cylinder (170); The cylinder body of the cylinder (170) is fixedly mounted on the mounting plate (120), and the piston rod extends into the interior of the dehydration tank (200); The scraper is fixedly mounted on the piston rod and abuts against the interior of the dehydration tank (200).

9. The high-speed continuous dewatering machine according to claim 1, characterized in that, It also includes support components; The support assembly includes a ring-shaped mounting base (500). The mounting base (500) is equipped with a support leg (510) at its bottom and is connected to the outer cylinder (100) at its top by a spring (520); The outer ring of the outer cylinder (100) is provided with a coaxial flange; The flange is fixedly connected to the outer cylinder (100) for connection with the spring (520).

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