Integrated water treatment device for spunlace non-woven fabric production

By introducing a combination of electric push rods and cleaning brushes into the spunlace nonwoven fabric production unit, the problems of filter screen clogging and difficult-to-clean filter residue were solved, realizing automatic discharge of filter residue and efficient cleaning of filter screen, thus improving the operational stability and filtration efficiency of the equipment.

CN223774462UActive Publication Date: 2026-01-09FUJIAN LVYANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520189150.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-01-09
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

Existing wastewater treatment devices are prone to mesh clogging during the filtration process, and the filter residue after cleaning is difficult to remove effectively, affecting filtration efficiency and equipment stability.

Method used

An integrated water treatment device for spunlace nonwoven fabric production was designed. It adopts a combination structure of electric push rod driving sealing plug and cleaning brush to realize automatic discharge of filter cake and efficient cleaning of filter screen. The cleaning brush is rotated by gear transmission driven by servo motor to ensure the cleanliness of the inside and outside of filter screen.

Benefits of technology

It enables convenient discharge of filter residue and efficient cleaning of the filter screen, avoids filter screen clogging, improves filtration efficiency and equipment stability, and simplifies the filter residue cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated water treatment device for spunlace non-woven fabric production, which comprises a treatment barrel, the upper surface of the treatment barrel is fixedly connected with a fixed rod, the fixed rod is fixedly connected with the outer surface of a filter screen barrel, the outer surface of the treatment barrel is fixedly connected with a bracket, a hollow shaft is arranged in the bracket through a bearing, and the hollow shaft is fixedly connected with the filter screen barrel. A connecting column is inserted into the hollow shaft, the bottom end of the connecting column is fixedly connected with a sealing plug, the top end of the connecting column is fixedly connected with an electric push rod, the lower surface of the treatment barrel is fixedly connected with a slag discharging pipe, and the slag discharging pipe extends into the treatment barrel and is arranged below the filter screen barrel. According to the integrated water treatment device for spunlace non-woven fabric production, an electric push rod can drive a connecting column to move downwards and drive a sealing plug to move downwards, filter residues in a filter screen barrel can directly fall into a residue discharging pipe, workers only need to open a sealing cover to discharge the filter residues, and filter residue cleaning is more convenient and saves labor.
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Description

Technical Field

[0001] This utility model relates to the field of integrated water treatment technology for spunlace nonwoven fabrics, and in particular to an integrated water treatment device for the production of spunlace nonwoven fabrics. Background Technology

[0002] Spunlace nonwoven fabric is made by spraying high-pressure micro-water jets onto one or more layers of fiber web, causing the fibers to entangle together, thereby strengthening the web and giving it a certain strength. The resulting fabric is called spunlace nonwoven fabric. In the production process of spunlace nonwoven fabric, the raw materials need to be cleaned to facilitate subsequent processing or storage. In order to save resources, wastewater treatment equipment is usually used to filter the cleaning waste liquid.

[0003] Existing wastewater treatment devices may experience screen clogging during the filtration process. While cleaning mechanisms can solve the clogging problem, filter residue remains on the screen, making it difficult to remove. Therefore, we propose an integrated water treatment device for spunlace nonwoven fabric production. Utility Model Content

[0004] The main objective of this invention is to provide an integrated water treatment device for the production of spunlace nonwoven fabrics, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An integrated water treatment device for spunlace nonwoven fabric production includes a treatment tank, characterized in that: a fixing rod is fixedly connected to the upper surface of the treatment tank, the fixing rod is fixedly connected to the outer surface of a filter screen tank, a bracket is fixedly connected to the outer surface of the treatment tank, a hollow shaft is installed inside the bracket via bearings, a connecting column is inserted into the hollow shaft, a sealing plug is fixedly connected to the bottom end of the connecting column, and an electric push rod is fixedly connected to the top end of the connecting column; a slag discharge pipe is fixedly connected to the lower surface of the treatment tank, the slag discharge pipe extends into the interior of the treatment tank, and is located below the filter screen tank.

[0007] Preferably, a sealing cap is threaded onto the outer surface of the bottom end of the slag discharge pipe, and the sealing plug is inserted into the discharge port at the bottom of the filter screen barrel.

[0008] Preferably, a mounting bracket is fixedly connected to the upper surface of the bracket, and an electric push rod is fixedly connected to the inner top wall of the mounting bracket.

[0009] Preferably, a connecting frame is fixedly connected to the bottom end of the hollow shaft, and a mounting base is fixedly connected to the lower surface of the connecting frame. A cleaning brush is inserted into the interior of the mounting base, and the cleaning brush is connected to the mounting base by a locking handle.

[0010] Preferably, a driven gear is fixedly connected to the outer surface of the hollow shaft, and a driving gear is meshed with the outer surface of the driven gear. The driving gear is fixedly connected to the output end of the servo motor.

[0011] Preferably, a support rod is fixedly connected to the outer surface of the processing tank, a base plate is fixedly connected to the bottom end of the support rod, a collection hopper is provided on the upper surface of the base plate, a handle is fixedly connected to the outer surface of the collection hopper, and the collection hopper is placed below the slag discharge pipe.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This integrated water treatment device for spunlace nonwoven fabric production, through the coordinated arrangement of the treatment tank, fixed rod, filter screen tank, bracket, connecting column, hollow shaft, sealing plug, electric push rod, slag discharge pipe and sealing cover, allows the operator to clean the filter residue inside the filter screen tank when necessary. The electric push rod moves the connecting column downwards, which in turn moves the sealing plug downwards, causing the filter residue inside the filter screen tank to fall directly into the slag discharge pipe. The operator only needs to open the sealing cover to discharge the filter residue, making filter residue cleaning more convenient and labor-saving.

[0014] 2. This integrated water treatment device for spunlace nonwoven fabric production uses a servo motor to drive the drive gear to rotate. Through the transmission of the driven gear, the hollow shaft drives the connecting frame to rotate, allowing the cleaning brush to clean the filter screen bucket. Since cleaning brushes are installed both inside and outside the filter screen bucket, the cleaning brushes can clean both the outside and inside of the filter screen bucket at the same time, resulting in better cleaning effect and preventing the filter screen bucket from becoming clogged. Attached Figure Description

[0015] Figure 1 This is an isometric structural schematic diagram of an integrated water treatment device for spunlace nonwoven fabric production according to Embodiment 1 of this utility model;

[0016] Figure 2 This is a bottom-view axonometric structural diagram of an integrated water treatment device for spunlace nonwoven fabric production according to Embodiment 1 of this utility model;

[0017] Figure 3 This is a cross-sectional axonometric structural schematic diagram of an integrated water treatment device for spunlace nonwoven fabric production according to Embodiment 1 of this utility model;

[0018] Figure 4This is one of the partially enlarged structural schematic diagrams of an integrated water treatment device for spunlace nonwoven fabric production according to Embodiment 1 of this utility model;

[0019] Figure 5 This is a second partially enlarged structural schematic diagram of an integrated water treatment device for spunlace nonwoven fabric production, according to Embodiment 1 of this utility model.

[0020] In the diagram: 1. Processing tank; 2. Fixing rod; 3. Filter screen tank; 4. Bracket; 5. Hollow shaft; 6. Connecting column; 7. Sealing plug; 8. Electric push rod; 9. Slag discharge pipe; 10. Sealing cover; 11. Mounting frame; 12. Connecting frame; 13. Mounting base; 14. Cleaning brush; 15. Locking handle; 16. Driven gear; 17. Driven gear; 18. Servo motor; 19. Support leg rod; 20. Base plate; 21. Collection hopper; 22. Handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] like Figure 1-5 As shown, an integrated water treatment device for spunlace nonwoven fabric production includes a treatment tank 1. A fixing rod 2 is fixedly connected to the upper surface of the treatment tank 1. The fixing rod 2 is fixedly connected to the outer surface of a filter screen 3. A bracket 4 is fixedly connected to the outer surface of the treatment tank 1. A hollow shaft 5 is installed inside the bracket 4 via bearings. A connecting column 6 is inserted into the hollow shaft 5. A sealing plug 7 is fixedly connected to the bottom end of the connecting column 6. The top end of the connecting column 6 is fixedly connected to an electric push rod 8. A slag discharge pipe 9 is fixedly connected to the lower surface of the treatment tank 1. The slag discharge pipe 9 extends into the interior of the treatment tank 1 and is located below the filter screen 3.

[0024] In practical use, through the coordinated arrangement of the processing bucket 1, fixing rod 2, filter screen bucket 3, bracket 4, connecting column 6, hollow shaft 5, sealing plug 7, electric push rod 8, slag discharge pipe 9, and sealing cover 10, when it is necessary to clean the filter residue inside the filter screen bucket 3, the operator starts the electric push rod 8. The electric push rod 8 can drive the connecting column 6 to move downward, which in turn drives the sealing plug 7 to move downward. The filter residue inside the filter screen bucket 3 will then fall directly into the slag discharge pipe 9. The operator only needs to open the sealing cover 10 to discharge the filter residue, making filter residue cleaning more convenient and labor-saving.

[0025] In this embodiment, a sealing cap 10 is threaded onto the outer surface of the bottom end of the slag discharge pipe 9, and a sealing plug 7 is inserted into the discharge port at the bottom of the filter screen barrel 3.

[0026] In practical use, by setting the sealing plug 7, the sealing plug 7 is inserted into the filter screen barrel 3 to block and seal the filter screen barrel 3. When the sealing plug 7 is removed from the inside of the filter screen barrel 3, the filter residue can be discharged into the residue discharge pipe 9.

[0027] In this embodiment, a mounting bracket 11 is fixedly connected to the upper surface of the bracket 4, and an electric push rod 8 is fixedly connected to the inner top wall of the mounting bracket 11.

[0028] In practical use, the mounting bracket 11 facilitates the fixing of the electric push rod 8, making the installation of the electric push rod 8 more stable.

[0029] In this embodiment, a connecting frame 12 is fixedly connected to the bottom end of the hollow shaft 5, and a mounting base 13 is fixedly connected to the lower surface of the connecting frame 12. A cleaning brush 14 is inserted into the interior of the mounting base 13, and the cleaning brush 14 is connected to the mounting base 13 through a locking handle 15.

[0030] In practical use, the servo motor 18 drives the drive gear 17 to rotate, and through the transmission of the driven gear 16, the hollow shaft 5 drives the connecting frame 12 to rotate. Then the cleaning brush 14 can clean the filter canister 3. Since the filter canister 3 is equipped with cleaning brushes 14 inside and outside, the cleaning brushes 14 can clean the outside and inside of the filter canister 3 at the same time, resulting in better cleaning effect and preventing the filter canister 3 from becoming clogged.

[0031] In this embodiment, a driven gear 16 is fixedly connected to the outer surface of the hollow shaft 5, and a driving gear 17 is meshed with the outer surface of the driven gear 16. The driving gear 17 is fixedly connected to the output end of the servo motor 18.

[0032] In practical use, the driven gear 16 and the driving gear 17 facilitate the control of the hollow shaft 5 to rotate.

[0033] In this embodiment, a support rod 19 is fixedly connected to the outer surface of the processing tank 1, and a bottom plate 20 is fixedly connected to the bottom end of the support rod 19. A collection hopper 21 is provided on the upper surface of the bottom plate 20, and a handle 22 is fixedly connected to the outer surface of the collection hopper 21. The collection hopper 21 is placed below the slag discharge pipe 9.

[0034] In practical use, the support rods 19 and the base plate 20 make the device more stable, and the collection hopper 21 facilitates the collection of filter residue discharged from the slag discharge pipe 9.

[0035] Working principle: During use, wastewater is directly fed into the filter screen 3 inside the treatment tank 1. The filter residue will be retained inside the filter screen 3, and the wastewater will be filtered by the filter screen 3 before flowing into the treatment tank 1. When it is necessary to clean the filter screen 3, the servo motor 18 is started. The servo motor 18 drives the drive gear 17 to rotate. Through the transmission of the driven gear 16, the hollow shaft 5 drives the connecting frame 12 to rotate. The cleaning brush 14 can then clean the filter screen 3. Since the cleaning brush 14 is installed both inside and outside the filter screen 3, it can clean both the outside and inside of the filter screen 3 at the same time. When it is necessary to discharge the filter residue inside the filter screen 3, the operator starts the electric push rod 8. The electric push rod 8 can drive the connecting column 6 to move downward, which in turn moves the sealing plug 7 downward. The filter residue inside the filter screen 3 will fall directly into the slag discharge pipe 9. The operator only needs to open the sealing cover 10 to discharge the filter residue.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An integrated water treatment device for producing a spunlace nonwoven fabric, comprising a treatment barrel (1), characterized in that: The upper surface of the processing bucket (1) is fixedly connected with a fixed rod (2), the outer surface of the fixed rod (2) is fixedly connected with a filter screen bucket (3), the outer surface of the processing bucket (1) is fixedly connected with a support (4), the inside of the support (4) is mounted with a hollow shaft (5) through a bearing, the inside of the hollow shaft (5) is inserted with a connecting column (6), the bottom end of the connecting column (6) is fixedly connected with a sealing plug (7), the top end of the connecting column (6) is fixedly connected with an electric push rod (8), the lower surface of the processing bucket (1) is fixedly connected with a slag discharge pipe (9), the slag discharge pipe (9) extends to the inside of the processing bucket (1) and is arranged below the filter screen bucket (3).

2. The integrated water treatment device for producing a spunlace nonwoven fabric according to claim 1, characterized in that: The outer surface of the bottom end of the slag discharge pipe (9) is threadedly connected with a sealing cover (10), and the sealing plug (7) is inserted into the discharge port at the bottom of the filter screen bucket (3).

3. The integrated water treatment device for producing a spunlace nonwoven fabric according to claim 1, characterized in that: The upper surface of the support (4) is fixedly connected with a mounting bracket (11), and the inner top wall of the mounting bracket (11) is fixedly connected with the electric push rod (8).

4. The integrated water treatment device for producing a spunlace nonwoven fabric according to claim 1, characterized in that: The bottom end of the hollow shaft (5) is fixedly connected with a connecting bracket (12), the lower surface of the connecting bracket (12) is fixedly connected with a mounting seat (13), the inside of the mounting seat (13) is inserted with a cleaning brush (14), and the cleaning brush (14) is connected with the mounting seat (13) through a locking handle (15).

5. The integrated water treatment device for producing a spunlace nonwoven fabric according to claim 1, characterized in that: The outer surface of the hollow shaft (5) is fixedly connected with a driven gear (16), the outer surface of the driven gear (16) is engaged with a driving gear (17), and the driving gear (17) is fixedly connected with the output end of a servo motor (18).

6. The integrated water treatment device for producing a spunlace nonwoven fabric according to claim 1, characterized in that: The outer surface of the processing bucket (1) is fixedly connected with a support leg rod (19), the bottom end of the support leg rod (19) is fixedly connected with a bottom plate (20), the upper surface of the bottom plate (20) is provided with a collecting hopper (21), the outer surface of the collecting hopper (21) is fixedly connected with a handle (22), and the collecting hopper (21) is placed below the slag discharge pipe (9).