Appearance detection device for large board production
The detection device, with its clamping and flipping mechanism and slide rail design, solves the problem of unstable clamping in the detection of large boards, achieving stable clamping and efficient detection of large boards of different sizes and materials. This improves detection efficiency and accuracy, and enhances the applicability and safety of the equipment.
Patent Information
- Application Number
- CN202423293600.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing large plate inspection devices are prone to instability when clamping large plates of different sizes and weights, causing the large plates to fall off or shake, which affects inspection efficiency and accuracy.
The device employs a clamping and flipping mechanism, using a pneumatic rod to push a telescopic clamping block to hold the large plate. The height and angle can be adjusted via a telescopic support frame. Combined with the design of a slide rail and slider, it can adapt to large plates of different sizes. At the same time, the slide rail and movable block allow the detection roller to be freely adjusted in position. Equipped with a multi-angle camera detector and a high-brightness LED light array, it improves the comprehensiveness and accuracy of the detection.
It achieves stable clamping of large plates of different sizes and materials, improves testing efficiency and accuracy, enhances the comprehensiveness and precision of testing, and ensures the safety of the equipment and the safety of operators.
Smart Images
Figure CN223784200U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plate production, and specifically relates to a large plate production external appearance detection device. BACKGROUND
[0002] Large plates are mainly divided into two categories of marble large plates and granite large plates. In the production process, the surface of marble and granite is relatively rough, so multiple polishing processes are required to achieve the required smoothness. After production, a series of quality detection is usually required to ensure that the product quality meets the factory standard.
[0003] The existing detection device generally uses a clamping plate to clamp the large plate for detection. Since there are various sizes of large plates, clamping different sizes, especially large and heavy large plates, may cause the large plate to fall off or shake due to unstable clamping, which not only reduces the detection efficiency, but also affects the accuracy of detection.
[0004] Therefore, the technical personnel in the art provide a large plate production external appearance detection device to solve the problems in the background art. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a large plate production external appearance detection device to solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A large plate production external appearance detection device, comprising a device main body, two sides of the device main body are fixedly connected with fixing seats, sliding grooves are formed in the two sides of the fixing seat, sliding blocks are slidably connected in the sliding grooves, telescopic support frames are fixedly connected to one side of the sliding blocks, clamping and overturning mechanisms are arranged on the top of the telescopic support frames;
[0008] The clamping and overturning mechanism comprises a supporting block, a rotating shaft penetrating through one side of the supporting block, a pneumatic rod sleeved on the outside of the rotating shaft, a connecting piece fixedly connected to one side of the pneumatic rod, a telescopic clamping block fixedly connected to one side of the connecting piece, a gear sleeved on the other end of the rotating shaft, a gear groove block meshedly connected to the bottom of the gear, a fixing block fixedly connected to one end of the gear groove block, and a hydraulic rod fixedly connected to one side of the fixing block.
[0009] As a further scheme of the utility model, the surface of the device main body is fixedly connected with a mounting plate, one side of the mounting plate is provided with a sliding rail, the surface of the sliding rail is slidably connected with a movable block, one side of the movable block is fixedly connected with a support frame, one side of the support frame is fixedly connected with a telescopic push rod, and the bottom of the telescopic push rod is fixedly connected with a detection roller.
[0010] As a further scheme of the utility model, the surface of the device main body is fixedly connected with a mounting plate, one side of the mounting plate is provided with a sliding rail, the surface of the sliding rail is slidably connected with a movable block, one side of the movable block is fixedly connected with a support frame, one side of the support frame is fixedly connected with a telescopic push rod, and the bottom of the telescopic push rod is fixedly connected with a detection roller.
[0011] As a further scheme of the utility model, one side of the support frame is provided with a clamping groove, a clamping block is arranged in the clamping groove, and the clamping block is fixedly connected with an LED lamp array on one side.
[0012] As a further scheme of the utility model: the one side of the device main part is fixedly connected with a control panel, the one side of the control panel is provided with an emergency button, the top of the support frame is fixedly connected with a siren, the control panel and the emergency button are electrically connected, the control panel and the siren are electrically connected, the control panel enables the operator to easily master the running state of the device, and realizes the control of the device through simple operation, and the setting of the emergency button and the siren jointly constitutes the security system of the device. In the emergency, the operator can immediately stop the running of the device by triggering the emergency button, and take corresponding measures in time through the warning signal of the siren, so as to ensure the safety of personnel and equipment.
[0013] As a further scheme of the utility model: the bottom of the device main part is fixedly connected with a support piece, and the surface of the support piece is provided with a warning sign.
[0014] As a further scheme of the utility model: the one side of the LED lamp array is fixedly connected with a mounting piece, the one side of the mounting piece is fixedly connected with a laser ranging sensor, and the laser ranging sensor is electrically connected with the control panel.
[0015] As a further scheme of the utility model: the one side of the telescopic support frame is provided with a safety sign, and the one side of the safety sign is provided with a reflective strip.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] 1. By installing the clamping and overturning mechanism, the telescopic clamping block can be connected with the pneumatic rod through the connecting piece, when the pneumatic rod works, the telescopic clamping block can be pushed to clamp the large plate, because the pneumatic rod has strong thrust, the clamping block can firmly clamp the large plate, prevent falling or shaking in the detection process, and the telescopic support frame can adjust the clamping and overturning mechanism according to large plates of different sizes, the height and angle of the telescopic support frame can be changed by the position of the sliding block in the sliding groove, different specifications of large plates are adapted, so that the detection efficiency and accuracy are improved.
[0018] 2. The setting of the sliding rail enables the movable block to freely slide along the surface, adjusts the position of the support frame and the detection roller, so that the detection roller can detect the surface of the large plate, improves the accuracy and comprehensiveness of detection, and the adjustment function of the telescopic push rod also enables the device to adapt to large plate detection of different materials and thicknesses, improves the application range and detection efficiency of the device.
[0019] 3. The clamping groove is arranged on one side of the support frame, so that the clamping block can be firmly connected on the support frame and is not easy to fall off or shake, and the installed LED lamp array is composed of a plurality of LED lamps, which can provide high-brightness lighting effect, and the worker can clearly observe the details and defects on the surface by turning on the lamp group when detecting the surface of the large plate, thereby improving the detection accuracy. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a three-dimensional structure diagram of a surface detection device for large plate production Figure 1 .
[0021] Figure 2 It is a three-dimensional structure diagram of a surface detection device for large plate production Figure 1 The enlarged three-dimensional structure diagram of A in the middle.
[0022] Figure 3 It is a three-dimensional structure diagram of a surface detection device for large plate production Figure 2 .
[0023] Figure 4 It is a three-dimensional structure diagram of a surface detection device for large plate production
[0024] In the figure: 1, device main body; 2, fixed seat; 3, sliding groove; 4, sliding block; 5, telescopic support frame; 6, clamping and overturning mechanism; 7, mounting plate; 8, sliding rail; 9, movable block; 10, support frame; 11, telescopic push rod; 12, detection roller; 13, mounting block; 14, camera detector; 15, clamping groove; 16, clamping block; 17, LED lamp array; 18, control panel; 19, emergency button; 20, alarm; 21, support; 22, warning sign; 23, mounting; 24, laser ranging sensor; 25, safety sign; 26, reflective strip; 601, support block; 602, rotating shaft; 603, pneumatic rod; 604, connecting piece; 605, telescopic clamping block; 606, gear; 607, gear groove block; 608, fixed block; 609, hydraulic rod. DETAILED DESCRIPTION
[0025] The technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] Embodiment 1
[0027] Reference Figures 1-2The embodiment provides a large plate production outer surface detection device, which comprises a device main body 1, fixedly connected with fixed seats 2 on both sides of the device main body 1, sliding grooves 3 are formed on both sides of the fixed seat 2, sliding blocks 4 are slidably connected in the sliding grooves 3, telescopic support frames 5 are fixedly connected to one side of the sliding blocks 4, and clamping and overturning mechanisms 6 are arranged on the top of the telescopic support frames 5;
[0028] The clamping and overturning mechanism 6 comprises a supporting block 601 fixedly connected to the top of the telescopic supporting frame 5, a rotating shaft 602 penetratingly connected to one side of the supporting block 601, a pneumatic rod 603 sleeved to the outside of the rotating shaft 602, a connecting piece 604 fixedly connected to one side of the pneumatic rod 603, a telescopic clamping block 605 fixedly connected to one side of the connecting piece 604, a gear 606 sleeved to the other end of the rotating shaft 602, a gear groove block 607 meshedly connected to the bottom of the gear 606, a fixed block 608 fixedly connected to one side of the gear groove block 607, a hydraulic rod 609 fixedly connected to one side of the fixed block 608, an installation plate 7 fixedly connected to the surface of the device main body 1, a sliding rail 8 provided on one side of the installation plate 7, a movable block 9 slidingly connected to the surface of the sliding rail 8, a supporting frame 10 fixedly connected to one side of the movable block 9, a telescopic push rod 11 fixedly connected to one side of the supporting frame 10, a detection roller 12 fixedly connected to the bottom of the telescopic push rod 11, a plurality of installation blocks 13 fixedly connected to the two sides of the supporting frame 10, a camera detector 14 fixedly connected to one side of the plurality of installation blocks 13, a clamping groove 15 provided on one side of the supporting frame 10, a clamping block 16 provided in the inside of the clamping groove 15, an LED lamp array 17 fixedly connected to one side of the clamping block 16, and the device main body 1 is stably installed on the production line through the fixing seat 2. The sliding groove 3 on the fixing seat 2 provides a sliding track for the telescopic supporting frame 5, so that the telescopic supporting frame 5 can adjust the position as needed. The top of the telescopic supporting frame 5 is installed with the clamping and overturning mechanism 6 for clamping and overturning the large plate to be detected for comprehensive detection. The clamping and overturning mechanism 6 connects the pneumatic rod 603 through the rotating shaft 602 on the supporting block 601. The telescopic movement of the pneumatic rod 603 can drive the connecting piece 604 and the telescopic clamping block 605 to clamp the large plate. When the pneumatic rod 603 works, it will push the telescopic clamping block 605 through the connecting piece 604 to clamp the large plate. At the same time, the meshing of the gear 606 on the rotating shaft 602 and the gear groove block 607 enables the gear 606 and the rotating shaft 602 to rotate when the fixed block 608 is pushed by the hydraulic rod 609, thereby realizing the overturning of the large plate. On the surface of the device main body 1, the sliding rail 8 on the installation plate 7 provides a sliding path for the movable block 9 and the supporting frame 10, so that the detection part can move to different positions as needed. The telescopic push rod 11 on the supporting frame 10 can adjust the height of the detection roller 12 to make it closely adhere to the surface of the large plate for rolling detection. The detection roller 12 mayThe control system will determine whether there is a defect on the surface of the large plate according to preset standards and algorithms, and feed back the result to the operator on the production line.
[0029] Embodiment 2
[0030] With reference to Figures 1-4 , this embodiment is based on the previous embodiment, and the difference from the previous embodiment is that the control panel 18 is fixedly connected to one side of the device body 1, the emergency button 19 is arranged on one side of the control panel 18, the alarm 20 is fixedly connected to the top of the support frame 10, the control panel 18 is electrically connected with the emergency button 19, the control panel 18 is electrically connected with the alarm 20, the support 21 is fixedly connected to the bottom of the device body 1, the warning sign 22 is arranged on the surface of the support 21, the mounting 23 is fixedly connected to one side of the LED lamp array 17, the laser ranging sensor 24 is fixedly connected to one side of the mounting 23, the laser ranging sensor 24 is electrically connected with the control panel 18, the safety sign 25 is arranged on one side of the telescopic support frame 5, the reflective strip 26 is arranged on one side of the safety sign 25,
[0031] The device body 1 is stably placed on the production line through the support 21, the warning sign 22 on the surface of the support 21 reminds the operator to pay attention to safety, the telescopic support frame 5 is adjusted according to the size and position of the large plate to be detected to ensure that the clamping and overturning mechanism 6 can accurately clamp the large plate, the LED lamp array 17 is fixed through the mounting 23 to provide sufficient illumination for the camera detector 14, the laser ranging sensor 24 is parameterized through the control panel 18, such as ranging range, measurement accuracy, etc., to ensure accurate measurement of the distance between the large plate and the detection device, if an emergency occurs during detection, the operator can press the emergency button 19, and the control panel 18 receives the signal and immediately starts the alarm 20 to issue an alarm to remind the operator to take emergency measures, the safety sign 25 and the reflective strip 26 can provide additional visual cues in a relatively dark environment to ensure that the operator can quickly identify and take action in an emergency.
[0032] It is obvious to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0033] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.
Claims
1. An outer surface inspection device for large panel production, comprising a device body (1), characterized in that, Both sides of the device body (1) are fixedly connected with fixing seats (2), both sides of the fixing seat (2) are provided with sliding grooves (3), the inside of the sliding groove (3) is slidably connected with a sliding block (4), one side of the sliding block (4) is fixedly connected with a telescopic support frame (5), and the top of the telescopic support frame (5) is provided with a clamping and overturning mechanism (6). The clamping and overturning mechanism (6) comprises a supporting block (601), the supporting block (601) is fixedly connected to the top of the telescopic support frame (5), one side of the supporting block (601) penetrates through a rotating shaft (602), the outside of the rotating shaft (602) is sleeved with a pneumatic rod (603), one side of the pneumatic rod (603) is fixedly connected with a connecting piece (604), one side of the connecting piece (604) is fixedly connected with a telescopic clamping block (605), the other end of the rotating shaft (602) is sleeved with a gear (606), the bottom of the gear (606) is meshedly connected with a gear groove block (607), one end of the gear groove block (607) is fixedly connected with a fixed block (608), and one side of the fixed block (608) is fixedly connected with a hydraulic rod (609).
2. The outer surface inspection apparatus for a large panel according to claim 1, wherein The surface of the device body (1) is fixedly connected with a mounting plate (7), one side of the mounting plate (7) is provided with a sliding rail (8), the surface of the sliding rail (8) is slidably connected with a movable block (9), one side of the movable block (9) is fixedly connected with a support frame (10), one side of the support frame (10) is fixedly connected with a telescopic push rod (11), and the bottom of the telescopic push rod (11) is fixedly connected with a detection roller (12).
3. The outer surface inspection apparatus for a large panel according to claim 2, wherein Both sides of the support frame (10) are fixedly connected with a plurality of mounting blocks (13), and one side of the plurality of mounting blocks (13) is fixedly connected with a camera detector (14).
4. The outer surface inspection apparatus for a large panel according to claim 2, wherein One side of the support frame (10) is provided with a clamping groove (15), the inside of the clamping groove (15) is provided with a clamping block (16), and one side of the clamping block (16) is fixedly connected with an LED lamp array (17).
5. The outer surface inspection apparatus for large plates according to claim 1, wherein One side of the device body (1) is fixedly connected with a control panel (18), one side of the control panel (18) is provided with an emergency button (19), the top of the support frame (10) is fixedly connected with an alarm (20), the control panel (18) and the emergency button (19) are electrically connected, and the control panel (18) and the alarm (20) are electrically connected.
6. The outer surface inspection apparatus for a large panel according to claim 1, wherein The bottom of the device body (1) is fixedly connected with a support (21), and the surface of the support (21) is provided with a warning sign (22).
7. The outer surface inspection apparatus for a large panel according to claim 4, wherein One side of the LED lamp array (17) is fixedly connected with a mounting piece (23), one side of the mounting piece (23) is fixedly connected with a laser ranging sensor (24), and the laser ranging sensor (24) is electrically connected with the control panel (18).
8. The outer surface inspection apparatus for a large panel according to claim 1, wherein One side of the telescopic support frame (5) is provided with a safety sign (25), and one side of the safety sign (25) is provided with a reflective strip (26).