Unwinding mechanism with intelligent hidden weighing platform

By integrating gravity sensors and drive devices into the unwinding mechanism, automatic weighing and real-time monitoring of the roll material are achieved, solving the problems of high labor costs, large space occupation, and insufficient real-time monitoring in traditional unwinding mechanisms, thereby improving production efficiency and product quality.

CN223792567UActive Publication Date: 2026-01-13DONGGUAN FUTURE SIWEI ARTIFICIAL INTELLIGENCE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423289234.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-13
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional unwinding mechanisms lack weighing functions, leading to increased labor and time costs, large space occupation, and the inability to monitor changes in roll weight in real time, which can easily cause production interruptions or product quality problems.

Method used

Design an unwinding mechanism with an intelligent hidden weighing platform, integrating a gravity sensor and a drive device to achieve automatic weighing and real-time monitoring of the roll material. The mechanism drives the roller assembly to rotate via a drive motor, and combines a baffle plate to correct the roll material posture, ensuring accurate unwinding.

Benefits of technology

It enables automated weighing and real-time monitoring of roll materials, reduces manual intervention, improves production efficiency and product quality, saves space, and avoids production interruptions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of weighing machines, and particularly discloses an unwinding mechanism with an intelligent hidden weighing platform. Comprising a base, a supporting frame arranged on the base, a gravity sensor arranged between the base and the supporting frame, a roller assembly rotationally arranged on the supporting frame and used for bearing an external material rolling piece, and a display screen arranged on the base or the supporting frame. The display screen is used for displaying the mass, weighed by the gravity sensor, of the material rolling piece borne by the roller assembly; according to the unwinding mechanism with the intelligent hidden weighing platform, the problem that workers carry cloth rolls can be solved, the production efficiency is improved, time and labor are saved, and intelligent management is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of weighing machine technology, and in particular discloses an unwinding mechanism with an intelligent hidden weighing platform. Background Technology

[0002] Unwinding mechanisms with intelligent concealed weighing platforms have emerged in response to the ever-increasing demands for accuracy, efficiency, and intelligence in unwinding and weight monitoring of rolled materials as industrial production continues to develop. Traditional unwinding mechanisms have the following limitations: they typically lack integrated weighing functionality, requiring weighing operations before and after unwinding, which not only increases labor and time costs but may also lead to weighing errors due to repeated handling of the rolled material; they occupy a large space: setting up a separate weighing device near the unwinding mechanism would require significant space, causing space constraints for companies with limited production space; and they lack real-time monitoring: during unwinding, it is impossible to obtain real-time information on changes in the weight of the rolled material, making it difficult to detect abnormal weights such as material shortages or overweight issues, which could lead to production interruptions or product quality problems. Utility Model Content

[0003] To overcome the shortcomings and deficiencies of existing technologies, the purpose of this utility model is to provide an unwinding mechanism with an intelligent concealed weighing platform. The main aspect is to solve the problem of workers handling fabric rolls, thereby saving time and labor.

[0004] To achieve the above objectives, the present invention provides an unwinding mechanism with an intelligent concealed weighing platform, characterized in that it includes a base, a support frame mounted on the base, a gravity sensor mounted between the base and the support frame, a roller assembly rotatably mounted on the support frame and used to support the external coiled material, and a display screen mounted on the base or the support frame; the display screen is used to display the mass of the coiled material carried by the roller assembly as measured by the gravity sensor.

[0005] Furthermore, the roller assembly includes two second gears, two parallel unwinding rollers, and two parallel second shafts. The support frame is also equipped with a drive device for driving the roller assembly to rotate. The unwinding roller, the second shaft, and the second gear correspond one-to-one. The unwinding roller is rotatably mounted on the support frame via the second shaft, and the second gear is mounted on the second shaft. The two second gears and the drive device are connected by a belt to realize the rotation of the unwinding roller. The coiled material is pressed between the two unwinding rollers under gravity, and the two unwinding rollers rotate in opposite directions.

[0006] Furthermore, the driving device includes a drive motor, a first gear, and a first shaft. The first gear is mounted on the first shaft and works in conjunction with a second gear. The drive motor drives the first shaft to rotate the roller assembly.

[0007] Furthermore, the support frame has two parallel side frames, with the two ends of the roller assembly rotatably mounted on the two side frames respectively, and the display screen mounted on the top of the side frames.

[0008] Furthermore, the side frame is also equipped with a push-button switch and an emergency stop switch. The push-button switch is used to control the start and stop of the drive unit, and the emergency stop switch is used to stop the drive unit in an emergency. The push-button switch is located on the top of the side frame, and the emergency stop switch is located on the top of the side frame.

[0009] Furthermore, the base includes an unwinding base plate and an unwinding base beam. The gravity sensor is located between the unwinding base plate and the unwinding base beam. One end of the gravity sensor is in contact with the unwinding base plate, and the other end of the gravity sensor away from the unwinding base plate is in contact with the unwinding base beam.

[0010] Furthermore, the base is also equipped with multiple support feet located below the base.

[0011] Furthermore, the base is also equipped with an unwinding baffle, which covers the drive device and is located between the drive device and the roller assembly.

[0012] Furthermore, the side frame is also provided with an unwinding fixing rod for placing the roll material. The roll material carried by the roller assembly is released after passing around the unwinding fixing rod, which is located between the side frames.

[0013] Furthermore, the support frame is equipped with baffles for correcting the tilt of the rolled material used in conjunction with the roller assembly. There are two baffles, which are located on the left and right sides of the length of the rolled material carried by the roller assembly, respectively, and the baffles are located on the support frame.

[0014] The beneficial effects of this utility model are as follows: The drive motor on the drive device drives the first gear to rotate, and through belt transmission, the second gear of the roller assembly rotates, realizing the unwinding roller winding the external roll material. The baffle plate is used to correct the tilted roll material, so that the roll material can be correctly put into the unwinding roller to achieve the work. When the unwinding roller finishes its work, the external roll material will fall onto the unwinding base plate, so that one end of the unwinding base plate abuts against the weight sensor, and the unwinding base beam abuts against the other end of the weight sensor, thereby realizing the automatic weighing function of the external roll material, solving the problem of workers handling and weighing the roll material, and reducing manual intervention. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of an unwinding mechanism with an intelligent hidden weighing platform according to the present invention.

[0016] Figure 2 This is an exploded view of the present invention;

[0017] Figure 3This is a schematic diagram of the side frame structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the roller assembly structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the base structure of this utility model;

[0020] The reference numerals in the attached drawings include: 1. Base; 2. Support frame; 3. Side frame; 4. Unwinding base plate; 5. Unwinding roller; 6. First gear; 7. Second gear; 8. Gravity sensor; 9. Unwinding base beam; 101. Support foot; 201. Drive device; 202. Roller assembly; 203. Drive motor; 204. First shaft; 205. Unwinding fixing rod; 206. Baffle plate; 207. Display screen; 208. Push button switch; 209. Second shaft; 210. Emergency stop switch; 211. Unwinding baffle. Detailed Implementation

[0021] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention.

[0022] Please see Figures 1 to 5 As shown, the present invention discloses an unwinding mechanism with an intelligent hidden weighing platform, comprising a base 1, a support frame 2 mounted on the base 1, a gravity sensor 8 mounted between the base 1 and the support frame 2, a roller assembly 202 rotatably mounted on the support frame 2 for bearing external coiled material, and a display screen 207 mounted on the base 1 or the support frame 2; the display screen 207 is used to display the mass of the coiled material carried by the roller assembly 202 as measured by the gravity sensor 8.

[0023] Specifically, the roller assembly 202 includes two second gears 7, two parallel unwinding rollers 5, and two parallel second shafts 209. The support frame 2 is also provided with a drive device 201 for driving the roller assembly 202 to rotate. The unwinding rollers 5, the second shafts 209, and the second gears 7 correspond one-to-one. The unwinding rollers 5 are rotatably mounted on the support frame 2 via the second shafts 209. The second gears 7 are mounted on the second shafts 209. The two second gears 7 and the drive device 201 are connected by a belt to realize the rotation of the unwinding rollers. The coiled material is pressed between the two unwinding rollers 5 under gravity. The rotation directions of the two unwinding rollers 5 are opposite.

[0024] Specifically, the drive device 201 includes a drive motor 203, a first gear 6, and a first shaft 204. The first gear 6 is mounted on the first shaft 204 and works in conjunction with the second gear 7. The drive motor 203 drives the first shaft 204 to rotate the roller assembly 202.

[0025] In actual use, the drive device 201 uses the drive motor 203 as the power source, which is connected to the first gear 6 through the first shaft 204, and then drives the second gear 7 through belt transmission, so as to realize the rotation of the unwinding drum 5. This transmission method is simple and efficient, and it is easy to control the unwinding speed and start and stop.

[0026] Specifically, the support frame 2 has two parallel side frames 3, the two ends of the roller assembly 202 are respectively rotatably mounted on the two side frames 3, and the display screen 207 is mounted on the top of the side frames 3.

[0027] Specifically, the side frame 3 is also provided with a push-button switch 208 and an emergency stop switch 210. The push-button switch 208 is used to control the start and stop of the drive device 201, and the emergency stop switch 210 is used to stop the drive device 201 in an emergency. The push-button switch 208 is located on the top of the side frame 3, and the emergency stop switch 210 is located on the top of the side frame 3.

[0028] In actual use, in terms of control, the push-button switch 208 on the side frame 3 is used for the start and stop operation of the conventional drive device 201, while the emergency stop switch 210 provides a guarantee for quickly stopping the equipment in an emergency, ensuring the safety and operability of the equipment during operation.

[0029] Specifically, the base 1 includes an unwinding base plate 4 and an unwinding base beam 9. The gravity sensor 8 is located between the unwinding base plate 4 and the unwinding base beam 9. One end of the gravity sensor 8 is in contact with the unwinding base plate 4, and the other end of the gravity sensor 8 away from the unwinding base plate 4 is in contact with the unwinding base beam 9.

[0030] In actual use, the base 1 is designed with multiple functions. The gravity sensor 8 set between the unwinding bottom beam 9 and the unwinding bottom plate 4 can monitor the weight change of the coil in real time, providing data support for material management and equipment operation status monitoring in the production process.

[0031] Specifically, the support frame 2 has two parallel side frames 3, the two ends of the roller assembly 202 are respectively rotatably mounted on the two side frames 3, and the display screen 207 is mounted on the top of the side frames 3.

[0032] Specifically, the base 1 is also provided with multiple support feet 101, which are located below the base 1.

[0033] Specifically, the base 1 is also provided with an unwinding baffle 211, which covers the drive device 201 and is located between the drive device 201 and the roller assembly 202.

[0034] In actual use, multiple support feet 101 are distributed on the base 1 to ensure the stable placement of the entire equipment. The unwinding baffle not only protects the drive unit 201 from external interference and collisions, but also reduces the impact of motor operating noise on the working environment.

[0035] Specifically, the support frame 2 is also provided with an unwinding fixing rod 205 for placing the roll material. The roll material carried by the roller assembly 202 is released after passing through the unwinding fixing rod 205. The unwinding fixing rod 205 is located between the side frame 3 and the side frame 3.

[0036] In actual use, the unwinding fixing rod 205 on the side frame 3 provides positioning and support for the placement of the coil, ensuring that the coil can be released along the predetermined path during the unwinding process, thereby improving the accuracy and stability of unwinding.

[0037] Specifically, the support frame 2 is provided with baffles 206 for correcting the tilt of the rolled material used in conjunction with the roller assembly 202. There are two baffles 206, which are located on the left and right sides of the length direction of the rolled material carried by the roller assembly 202, respectively, and the baffles 206 are located on the support frame 2.

[0038] In actual use, the two baffles 206 on the support frame 2 are located on the left and right sides of the length of the coil, which can effectively correct the tilted coil and prevent the coil from shifting or tangling during the unwinding process, thus further ensuring the smoothness of the unwinding process and the quality of the coil.

[0039] In actual use, the base 1 mainly consists of an unwinding base plate 4 and an unwinding base beam 9, and also includes some auxiliary and protective components. Support feet 101 are provided at the four corners of the base 1, providing a stable foundation for the entire unwinding mechanism and ensuring its stability during operation, preventing shaking or displacement due to external factors. The unwinding baffle on the unwinding base plate 4 provides good protection and sound insulation, preventing accidental slippage or deviation of the coil during unwinding, ensuring the safety and stability of the unwinding operation. Furthermore, an unwinding fixing rod 205 is provided on the side frame 3, located above the unwinding baffle. Its main function is to connect the side frame 3, further enhancing the overall structural strength of the mechanism. An additional baffle plate 206 is provided on the unwinding fixing rod 205, located on the unwinding roller 5. The baffle plate 206 effectively corrects the tilt of the external coil, ensuring the quality and accuracy of the unwinding. This unwinding mechanism with an intelligent hidden weighing platform achieves a perfect integration of weighing and unwinding functions through close collaboration and ingenious design among its various components. It has extremely high application value in fields such as industrial production and material processing, and can significantly improve work efficiency and product quality.

[0040] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A winding mechanism with an intelligent concealed weighing platform, characterized in that... The device includes a base (1), a support frame (2) mounted on the base (1), a gravity sensor (8) mounted between the base (1) and the support frame (2), a roller assembly (202) rotatably mounted on the support frame (2) and used to carry the coiled material from the outside, and a display screen (207) mounted on the base (1) or the support frame (2); the display screen (207) is used to display the mass of the coiled material carried by the roller assembly (202) as measured by the gravity sensor (8).

2. The unwinding mechanism with an intelligent concealed weighing platform according to claim 1, characterized in that: The roller assembly (202) includes two second gears (7), two unwinding rollers (5) arranged in parallel, and two second shafts (209) arranged in parallel. The support frame (2) is also provided with a drive device (201) for driving the roller assembly (202) to rotate. The unwinding roller (5), the second shaft (209), and the second gear (7) correspond one-to-one. The unwinding roller (5) is rotatably mounted on the support frame (2) via the second shaft (209). The second gear (7) is mounted on the second shaft (209). The two second gears (7) and the drive device (201) are connected by a belt to realize the rotation of the unwinding roller (5). The rolled material is pressed between the two unwinding rollers (5) under gravity. The rotation directions of the two unwinding rollers (5) are opposite.

3. The unwinding mechanism with an intelligent concealed weighing platform according to claim 2, characterized in that: The drive device (201) includes a drive motor (203), a first gear (6), and a first shaft (204). The first gear (6) is mounted on the first shaft (204). The first gear (6) works in conjunction with the second gear (7). The drive motor (203) drives the first shaft (204) to rotate the roller assembly (202).

4. The unwinding mechanism with an intelligent concealed weighing platform according to claim 1, characterized in that: The support frame (2) has two parallel side frames (3), and the two ends of the roller assembly (202) are respectively rotatably mounted on the two side frames (3). The display screen (207) is mounted on the top of the side frame (3).

5. The unwinding mechanism with an intelligent concealed weighing platform according to claim 4, characterized in that: The side frame (3) is also provided with a push button switch (208) and an emergency stop switch (210). The push button switch (208) is used to control the start and stop of the drive device (201), and the emergency stop switch (210) is used to stop the drive device (201) in an emergency. The push button switch (208) is located on the top of the side frame (3), and the emergency stop switch (210) is located on the top of the side frame (3).

6. The unwinding mechanism with an intelligent concealed weighing platform according to claim 1, characterized in that: The base (1) includes an unwinding base plate (4) and an unwinding base beam (9). The gravity sensor (8) is located between the unwinding base plate (4) and the unwinding base beam (9). One end of the gravity sensor (8) is in contact with the unwinding base plate (4), and the other end of the gravity sensor (8) away from the unwinding base plate (4) is in contact with the unwinding base beam (9).

7. The unwinding mechanism with an intelligent concealed weighing platform according to claim 1, characterized in that: The base (1) is also provided with multiple support feet (101), which are located below the base (1).

8. The unwinding mechanism with an intelligent concealed weighing platform according to claim 2, characterized in that: The base (1) is also provided with a roll unwinding baffle (211), which covers the drive device (201) and is located between the drive device (201) and the roller assembly (202).

9. The unwinding mechanism with an intelligent concealed weighing platform according to claim 1, characterized in that: The support frame (2) is also provided with an unwinding fixing rod (205) for placing the roll material. The roll material carried by the roller assembly (202) is released after passing through the unwinding fixing rod (205). The unwinding fixing rod (205) is located between the two side frames (3).

10. The unwinding mechanism with an intelligent concealed weighing platform according to claim 1, characterized in that: The support frame (2) is provided with a baffle plate (206) for correcting the tilt of the coiled material used in conjunction with the roller assembly (202). There are two baffle plates (206), which are located on the left and right sides of the length direction of the coiled material carried by the roller assembly (202) respectively. The baffle plates (206) are located on the support frame (2).