Lateral protrusion detection mechanism of processing machine
By designing a side bulge detection mechanism for processing machines, and utilizing a mechanical transmission system to identify and remove defective electrolytic capacitors with side bulges, the problem of defective electrolytic capacitors flowing out of the customer's hands is solved, achieving efficient detection and cost reduction.
Patent Information
- Application Number
- CN202520374293.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-05
AI Technical Summary
Existing electrolytic capacitors have slight sidewall bulges caused by internal short circuits and explosions, making them difficult to completely screen out through visual inspection. This results in defective products leaving the customer's site, and existing processing machines cannot effectively prevent this.
A side protrusion detection mechanism for a processing machine was designed. It adopts a mechanical transmission system, including a clamping assembly and a transmission assembly. The clamping assembly fixes the electrolytic capacitor and performs detection.
It effectively identifies and removes defective electrolytic capacitors with bulging sides, reducing customer complaints and lowering costs. The device also has a compact structure that does not take up too much space.
Smart Images

Figure CN223796019U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrolytic capacitor technology, specifically a side convexity detection mechanism for a processing machine. Background Technology
[0002] Existing electrolytic capacitors often experience sidewall bulges due to internal short circuits and explosions. Some of these bulges are minor and difficult to detect completely by visual inspection alone, leading to frequent customer complaints as products with bulging sides reach the customer. While current processing machines can perform 100% inspection, they cannot completely prevent defective products with bulging sides from reaching the customer. Therefore, those skilled in the art have developed a sidewall bulge detection mechanism for processing machines to address the problems described in the background section. Utility Model Content
[0003] The purpose of this invention is to provide a side convexity detection mechanism for a processing machine to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A side protrusion detection mechanism for a processing machine includes a fixed frame. A transverse slide rail and a longitudinal slide rail are fixedly connected to the surface of the fixed frame, with the transverse slide rail located directly above the longitudinal slide rail. A clamping component is provided on the transverse slide rail, and a transmission component is provided on the longitudinal slide rail. The transmission component provides a power source for the clamping component.
[0006] Furthermore, the clamping assembly includes a first test mold, a second test mold, a long L-shaped rod, a short L-shaped rod, a first receiving block and a second receiving block, and a first slider and a second slider are slidably connected to the surface of the transverse sliding rail, with the first slider located on one side of the second slider.
[0007] Furthermore, a second receiving block is fixedly connected to the surface of the second slider, and a short L-shaped rod is fixedly connected to the surface of the second receiving block. A first test mold is fixedly connected to one end of the short L-shaped rod.
[0008] Furthermore, a first receiving block is fixedly connected to the surface of the first slider, a long L-shaped rod is fixedly connected to the surface of the first receiving block, and a second test mold is fixedly connected to the inner end face of the long L-shaped rod.
[0009] Furthermore, the transmission assembly includes a first bearing, a second bearing, an opening and closing mold, a third bearing, an L-shaped plate, a fourth bearing, a drive block, a third receiving block, a third slider, and a fixed shaft. The third slider is slidably connected to the surface of the longitudinal slide rail, and the third receiving block is fixedly connected to the surface of the third slider.
[0010] Furthermore, the surface of the third receiving block is fixedly connected to an opening and closing mold and a third bearing, with the opening and closing mold located directly above the third bearing. The surface of the first receiving block is fixedly connected to a first bearing, which is located between the long L-shaped rod and the short L-shaped rod. The surface of the second receiving block is fixedly connected to a second bearing, which is located on the same horizontal plane as the first bearing.
[0011] Furthermore, a fixed shaft is fixedly connected to the surface of the fixed frame, and an L-shaped plate is rotatably connected to the surface of the fixed shaft. A fourth bearing is snapped onto one end of the L-shaped plate, a drive block is fixedly connected to one end of the fourth bearing, and the other end of the L-shaped plate is snapped onto the outside of the third bearing.
[0012] By adopting the above technical solution
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This invention can effectively identify convex electrolytic capacitors through mechanical transmission, preventing defective products from reaching customers and reducing customer complaints;
[0015] 2. Furthermore, this device occupies a small area during actual installation. Its compact structure does not take up excessive space, making it suitable for operation and use in limited spaces.
[0016] 3. Furthermore, this equipment can complete the inspection of workpieces using traditional mechanical transmission, thereby meeting the inspection requirements while reducing user costs and increasing efficiency for users. Attached Figure Description
[0017] Figure 1 A schematic diagram of the overall southwest view structure of a side protrusion detection mechanism for a processing machine;
[0018] Figure 2 This is a schematic diagram of the overall southeast view structure of a side convexity detection mechanism for a processing machine;
[0019] Figure 3 A schematic diagram of the overall structure of a side protrusion detection mechanism for a processing machine;
[0020] Figure 4 A schematic diagram of the overall structure of a slider in a side protrusion detection mechanism for a machining machine;
[0021] In the diagram: 1. Fixed frame; 2. First bearing; 3. Second bearing; 4. Opening and closing mold; 5. Third bearing; 6. L-shaped plate; 7. Fourth bearing; 8. First test mold; 9. Second test mold; 10. Long L-shaped rod; 11. Short L-shaped rod; 12. First receiving block; 13. Second receiving block; 14. Drive block; 15. Third receiving block; 16. First slider; 17. Second slider; 18. Transverse sliding rail; 19. Longitudinal sliding rail; 20. Third slider; 21. Fixed shaft. Detailed Implementation
[0022] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0023] Please see Figures 1-4 This utility model provides an embodiment of a side protrusion detection mechanism for a processing machine, including a fixed frame 1. A transverse sliding rail 18 and a longitudinal sliding rail 19 are fixedly connected to the surface of the fixed frame 1, with the transverse sliding rail 18 located directly above the longitudinal sliding rail 19. A clamping component is provided on the transverse sliding rail 18, and a transmission component is provided on the longitudinal sliding rail 19. The transmission component provides a power source for the clamping component. By providing a power source for the clamping component through the transmission component, the clamping component can fix the test mold on the surface of the workpiece, enabling real-time detection of the workpiece.
[0024] In this embodiment, the clamping assembly includes a first test mold 8, a second test mold 9, a long L-shaped rod 10, a short L-shaped rod 11, a first receiving block 12, and a second receiving block 13. A first slider 16 and a second slider 17 are slidably connected to the surface of the transverse sliding rail 18, with the first slider 16 located on one side of the second slider 17. A second receiving block 13 is fixedly connected to the surface of the second slider 17, and a short L-shaped rod 11 is fixedly connected to the surface of the second receiving block 13. One end of the short L-shaped rod 11 is fixedly connected to the first test mold 8. The first receiving block 12 is fixedly connected to the surface of the first slider 16, and a long L-shaped rod 10 is fixedly connected to the surface of the first receiving block 12. The inner side of the long L-shaped rod 10... The end face is fixedly connected to the second test mold 9. By using the transverse sliding rail 18, the first slider 16 and the second slider 17 are provided with a force that moves towards the center in the transverse position, so that they can always move along the transverse sliding rail 18 and move towards the center. Then, under the power provided by the transmission component, the first slider 16 and the second slider 17 can drive the long L-shaped rod 10 and the short L-shaped rod 11 to be staggered. At this time, the first test mold 8 and the second test mold 9 can be separated. When the workpiece is placed between the first test mold 8 and the second test mold 9 and the transmission component is released, the first test mold 8 and the second test mold 9 can clamp the workpiece and inspect its surface under the action of the transverse sliding rail 18.
[0025] In this embodiment, the transmission assembly includes a first bearing 2, a second bearing 3, an opening and closing mold 4, a third bearing 5, an L-shaped plate 6, a fourth bearing 7, a drive block 14, a third receiving block 15, a third slider 20, and a fixed shaft 21. The third slider 20 is slidably connected to the surface of the longitudinal sliding shaft rail 19, and the third receiving block 15 is fixedly connected to the surface of the third slider 20. The opening and closing mold 4 and the third bearing 5 are fixedly connected to the surface of the third receiving block 15, with the opening and closing mold 4 located directly above the third bearing 5. The first bearing 2 is fixedly connected to the surface of the first receiving block 12, which is located between the long L-shaped rod 10 and the short L-shaped rod 11. The second bearing 3 is fixedly connected to the surface of the second receiving block 13. The second bearing 3 and the first bearing 2 are located on the same horizontal plane. A fixed shaft 21 is fixedly connected to the surface of the fixed frame 1. An L-shaped plate 6 is rotatably connected to the surface of the fixed shaft 21. A fourth bearing 7 is snapped onto one end of the L-shaped plate 6. A drive block 14 is fixedly connected to one end of the fourth bearing 7. The other end of the L-shaped plate 6 is snapped onto the outside of the third bearing 5. By using the drive block 14, the fourth bearing 7 can be driven to move laterally. At this time, under the snapping of the L-shaped plate 6, the third bearing 5 can be driven to move longitudinally, thereby causing the opening and closing mold 4 to move longitudinally. Under the action of the first bearing 2 and the second bearing 3, the first receiving block 12 and the second receiving block 13 can be synchronously separated or joined along the transverse sliding rail 18.
[0026] The drive block 14 drives the fourth bearing 7 to move laterally. Under the snapping action of the L-shaped plate 6, the third bearing 5 moves longitudinally, causing the opening and closing mold 4 to move longitudinally. Under the action of the first bearing 2 and the second bearing 3, the first receiving block 12 and the second receiving block 13 are separated synchronously along the transverse sliding rail 18. When the first slider 16 and the second slider 17 drive the long L-shaped rod 10 and the short L-shaped rod 11 to be staggered, the first test mold 8 and the second test mold 9 are separated. The workpiece is placed between the first test mold 8 and the second test mold 9. The transmission assembly is released. Under the action of the transverse sliding rail 18 on the first slider 16 and the second slider 17 towards the center, the first test mold 8 and the second test mold 9 clamp the workpiece and inspect its surface.
[0027] This invention effectively separates bulging electrolytic capacitors through mechanical transmission, preventing defective products from reaching customers and reducing customer complaints. Furthermore, the device has a small footprint during installation, with a compact structure that doesn't require excessive space, facilitating operation and use in limited areas. Moreover, the equipment utilizes traditional mechanical transmission to complete workpiece inspection, thus meeting inspection requirements while reducing user costs and increasing efficiency.
[0028] This specification describes embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A side protrusion detection mechanism for a processing machine, comprising a fixed frame (1), characterized in that, The surface of the fixed frame (1) is fixedly connected with a transverse sliding rail (18) and a longitudinal sliding rail (19), and the transverse sliding rail (18) is located directly above the longitudinal sliding rail (19). A clamping component is provided on the transverse sliding rail (18), and a transmission component is provided on the longitudinal sliding rail (19). The transmission component provides a power source for the clamping component.
2. The side convexity detection mechanism for a machining machine according to claim 1, characterized in that, The clamping assembly includes a first test mold (8), a second test mold (9), a long L-shaped rod (10), a short L-shaped rod (11), a first receiving block (12), and a second receiving block (13). A first slider (16) and a second slider (17) are slidably connected to the surface of the transverse sliding rail (18), and the first slider (16) is located on one side of the second slider (17).
3. The side convexity detection mechanism for a processing machine according to claim 2, characterized in that, The second slider (17) is fixedly connected to a second receiving block (13), and the second receiving block (13) is fixedly connected to a short L-shaped rod (11). One end of the short L-shaped rod (11) is fixedly connected to a first test mold (8).
4. The side convexity detection mechanism for a processing machine according to claim 3, characterized in that, The first slider (16) is fixedly connected to a first receiving block (12), the first receiving block (12) is fixedly connected to a long L-shaped rod (10), and the inner end face of the long L-shaped rod (10) is fixedly connected to a second test mold (9).
5. The side convexity detection mechanism for a processing machine according to claim 4, characterized in that, The transmission assembly includes a first bearing (2), a second bearing (3), an opening and closing mold (4), a third bearing (5), an L-shaped plate (6), a fourth bearing (7), a drive block (14), a third receiving block (15), a third slider (20), and a fixed shaft (21). The third slider (20) is slidably connected to the surface of the longitudinal sliding shaft rail (19), and the third receiving block (15) is fixedly connected to the surface of the third slider (20).
6. The side convexity detection mechanism for a processing machine according to claim 5, characterized in that, The surface of the third receiving block (15) is fixedly connected to the opening and closing mold (4) and the third bearing (5). The opening and closing mold (4) is located directly above the third bearing (5). The surface of the first receiving block (12) is fixedly connected to the first bearing (2). The first bearing (2) is located between the long L-shaped rod (10) and the short L-shaped rod (11). The surface of the second receiving block (13) is fixedly connected to the second bearing (3). The second bearing (3) and the first bearing (2) are located on the same horizontal plane.
7. The machining machine side protrusion detection mechanism according to claim 6, characterized in that, The fixed frame (1) is fixedly connected to a fixed shaft (21), and an L-shaped plate (6) is rotatably connected to the surface of the fixed shaft (21). One end of the L-shaped plate (6) is clamped to a fourth bearing (7), and one end of the fourth bearing (7) is fixedly connected to a drive block (14). The other end of the L-shaped plate (6) is clamped to the outside of the third bearing (5).