Mechanism for finding skewed slot position after rotor enters shaft skewed slot

Abstract

The utility model discloses a skewed slot position finding mechanism after a rotor enters a shaft skewed slot, which belongs to the technical field of rotor assembly and comprises a support frame, a switching mechanism and a detection mechanism, a rotor conveying slot is arranged on the support frame, and a detection section is arranged on the support frame; the switching mechanism comprises a plurality of switching clamping plates for separating the rotor, and a detection clamping plate is arranged at the downstream of the switching clamping plates; the detection mechanism comprises a positioning part for positioning the rotor and a gear shaper inserted into the chute, the gear shaper is fixed with the detection clamping plate, whether the rotor mounting shaft is qualified or not is detected through whether the gear shaper can be inserted into the chute or not, the detection is simple, manual observation is not needed, interference of human factors is reduced to the maximum extent, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of rotor assembly technology, and in particular to a mechanism for finding the skewed slot position after the rotor enters the shaft and twists the skewed slot. Background Technology

[0002] During the assembly of the motor rotor, the iron chip is processed by twisting the skew groove before entering the shaft insertion process. This step is crucial to the performance and operating efficiency of the motor. During the shaft insertion process, the iron chip may shift its position due to uneven force or inaccurate positioning, resulting in a deviation from the expected position. Due to the offset of the iron chip, the originally designed skew groove shape and position may change, resulting in problems such as uneven skew grooves and inconsistent angles, which will affect the performance of the rotor. Utility Model Content

[0003] The purpose of this invention is to solve the problem mentioned in the background art above, where the shape and position of the originally designed inclined groove may change due to the offset of the iron chip, resulting in problems such as uneven inclined grooves and inconsistent angles, which will affect the performance of the rotor.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A mechanism for finding the skewed slot position after the rotor enters the shaft and twists the skewed slot is characterized by comprising a support frame, a switching mechanism, and a detection mechanism. The support frame has a rotor conveying slot and a detection section. The switching mechanism includes multiple switching plates for separating the rotor, and a detection plate is provided downstream of the switching plates. The detection mechanism includes a positioning component for positioning the rotor and insertion teeth for inserting into the skewed slot, and the insertion teeth are fixed to the detection plate.

[0006] Preferably, the positioning component includes a support plate, on which a longitudinally movable positioning rod is provided. The lower end of the positioning rod is connected to an elastic insert rod. A gear one is rotatably connected to the support plate. The positioning rod is slidably connected to the gear one. A gear two meshes with the gear one. A positioning motor is connected to the gear two.

[0007] Preferably, the positioning rod has a synchronization surface, the gear has a synchronization groove adapted to the positioning rod, the support plate has a positioning cylinder fixed thereon, the output end of the positioning cylinder is connected to a connecting plate, and the connecting plate is rotatably connected to the positioning rod.

[0008] Preferably, the lower end of the insertion rod is tapered, the positioning rod has an installation groove, a spring is installed in the installation groove, and the two ends of the spring are respectively connected to the installation groove and the insertion rod.

[0009] Preferably, a positioning block is connected to the positioning motor, and a proximity switch is fixed on the support plate.

[0010] Preferably, the switching mechanism further includes a separation cylinder, the output end of which is connected to a plate.

[0011] Preferably, a rodless cylinder is fixed on the plate, a switching plate is connected to the rodless cylinder, the detection plate and multiple switching plates are fixed to the switching plate, the lower side of the switching plate is slidably connected to the plate, and the conveying direction of the rodless cylinder is perpendicular to the separation conveying direction.

[0012] Preferably, a limiting plate is fixed on the switching plate, and the limiting plate is located on the upper side of the rotor core.

[0013] Preferably, a conveying section is provided upstream of the detection section, and the conveying section and the detection section are connected by a switching section.

[0014] Preferably, a separation component is provided downstream of the detection section. The separation component includes a pulling cylinder, the output end of which is connected to a separation block. A channel is provided on the separation block. A push plate is provided on one side of the pulling cylinder, and a guide groove is provided on the push plate. A guide rod inserted into the guide groove is fixed on the separation block. An inclined plate is provided on the other side of the pulling cylinder.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The ability to insert the pick into the inclined slot is used to check whether the rotor is qualified after the shaft is installed. The test is simple, does not require human observation, and minimizes the interference of human factors, thereby improving production efficiency.

[0017] The separated rotor is positioned by a positioning component, so that the rotor slots correspond to the insert teeth, which facilitates subsequent testing. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the support frame structure of this utility model.

[0021] Figure 3 This is a schematic diagram of the positioning component of this utility model.

[0022] Figure 4This is a schematic diagram of the switching mechanism of this utility model.

[0023] Figure 5 This is a schematic diagram of the insert teeth and limiting plate of this utility model.

[0024] Figure 6 This is a schematic diagram of the detachable component of this utility model.

[0025] Drawing Nomenclature: 1. Support frame; 11. Conveying trough; 12. Detection section; 13. Conveying section; 14. Switching section; 2. Switching mechanism; 21. Switching plate; 22. Detection plate; 23. Separation cylinder; 24. Plate body; 25. Rodless cylinder; 26. Switching plate; 27. Limiting plate; 3. Detection mechanism; 31. Gear; 32. Positioning component; 321. Support plate; 322. Positioning rod; 3221. Synchronization surface; 323. Insert rod; 324. Gear one; 325. Gear two; 326. Positioning motor; 327. Positioning cylinder; 3271. Connecting plate; 328. Spring; 4. Positioning block; 5. Proximity switch; 6. Separation component; 61. Pulling cylinder; 62. Separation block; 63. Pushing plate; 631. Guide groove; 64. Guide rod; 65. Inclined plate; 7. Receiving component. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings.

[0027] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the present invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0028] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.

[0029] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.

[0030] Please see Figure 1 - Figure 6 A rotor insertion and tilting groove positioning mechanism includes a support frame 1, a switching mechanism 2, and a detection mechanism 3. The support frame 1 has a rotor conveying groove 11 and a detection section 12. A conveying section 13 is located upstream of the detection section 12. The conveying section 13 and the detection section 12 are connected by a switching section 14. The conveying section 13, the switching section 14, and the detection section 12 all have conveying grooves 11, and the conveying grooves 11 are interconnected.

[0031] The switching mechanism 2 includes multiple switching plates 21 for separating the rotor, and a detection plate 22 is provided downstream of the switching plates 21. Both the detection plate 22 and the switching plates 21 are semi-arc-shaped. The leftmost switching plate 21 is aligned with the rotor at the end of the conveying section 13. The switching mechanism 2 also includes a separating cylinder 23. The output end of the separating cylinder 23 is connected to a plate 24. A rodless cylinder 25 is fixed on the plate 24. A switching plate 26 is connected to the rodless cylinder 25. The detection plate 22 and the multiple switching plates 21 are all fixed to the switching plate 26. The lower side of the switching plate 26 is slidably connected to the plate 24. The conveying direction of the rodless cylinder 25 is opposite to that of the separating rotor. The conveying direction is vertical. A limit plate 27 is fixed on the switching plate 21. Two limit plates 27 are provided on each switching plate 21. The distance between the two limit plates 27 is greater than the diameter of the lower end of the positioning rod 322. The limit plates 27 are located on the upper side of the rotor core and do not contact the rotor. The limit plates 27 prevent the rotor from tipping over during movement. When the rotor of the conveying section 13 moves to its moving end, the separation cylinder 23 extends, causing the switching plate 21 to move via the plate 24. The switching plate 21 moves the rotor at the end of the conveying section 13 along the switching section 14, eventually moving it to the connection end between the switching section 14 and the detection section 12, completing the separation of a single rotor. A base plate supports the support frame 1.

[0032] The detection mechanism 3 includes a positioning component 32 for positioning the rotor and a tooth 31 for inserting into the inclined slot. The tooth 31 is connected to the detection card plate 22 and is inserted into the inclined slot for detection.

[0033] The positioning component 32 includes a support plate 321, which is fixed on the support frame 1. A longitudinally movable positioning rod 322 is provided on the support plate 321. The lower end of the positioning rod 322 is circular, and an elastic insertion rod 323 is connected to the lower end of the positioning rod 322. A gear 324 is rotatably connected to the support plate 321. The positioning rod 322 is slidably connected to the gear 324. A gear 325 meshes with the gear 324. A positioning motor 326 is connected to the gear 325. The positioning motor 326 is fixed to the support plate 321, and the gear 325 is fixed to the output shaft of the positioning motor 326.

[0034] The positioning rod 322 has a synchronization surface 3221, and the gear 324 has a synchronization groove adapted to the positioning rod 322. The support plate 321 is fixed with a positioning cylinder 327. The output end of the positioning cylinder 327 is connected to a connecting plate 3271. The connecting plate 3271 is rotatably connected to the positioning rod 322. The gear 324 does not move longitudinally. The positioning rod 322 moves up and down through the positioning cylinder 327. When there is a rotor under the positioning rod 322, the positioning cylinder 327 causes the positioning rod 322 to descend, and the gear 324 rotates to insert the insertion rod 323 into the rotor groove.

[0035] The lower end of the insertion rod 323 is tapered, which facilitates insertion into the rotor slot. A mounting slot is provided on the positioning rod 322, and the upper end of the insertion rod 323 is located within this slot. A sealing plate is fixed to the lower end of the positioning rod 322 to prevent the insertion rod 323 from falling out. A spring 328 is installed within the mounting slot, with both ends of the spring 328 connected to the mounting slot and the insertion rod 323, respectively. A positioning block 4 is connected to the positioning motor 326, and the positioning block 4 is connected to the shaft of the positioning motor 326. A proximity switch 5 is fixed on the support plate 321. The use of the proximity switch 5 is existing technology and will not be described in detail. When the positioning block 4 moves directly below the proximity switch 5, the positioning motor 326 stops rotating. The proximity switch 5 ensures that the positioning motor 326 can still accurately rotate one revolution after prolonged operation. A sensor (not shown in the diagram) is located on the rear side of the detection plate 22 to sense whether the insertion tooth 31 is inserted into the inclined slot. This sensor is existing technology and will not be described in detail.

[0036] Downstream of the detection section 12, a separation component 6 is provided. The separation component 6 includes a pulling cylinder 61, which is fixed to the base plate. The output end of the pulling cylinder 61 is connected to a separation block 62, which is slidably connected to the base plate. A channel is provided on the separation block 62, which is the same width as the conveying trough 11. A pusher plate 63 is provided on one side of the pulling cylinder 61, which is slidably connected to the base plate. A guide groove 631 is provided on the pusher plate 63, which has a straight section and an inclined section. A guide rod 64 is fixed on the separation block 62 and inserted into the guide groove 631. An inclined plate 65 is provided on the other side of the pulling cylinder 61, and a collection trough is provided at the lower end (not shown in the diagram). Downstream of the separation block 62, a receiving component 7 is provided, which also has a conveying trough 11. The receiving component 7 is used to convey qualified rotors.

[0037] In use, the separating cylinder 23 extends, and the plate 24 moves along with the rodless cylinder 25 and the switching plate 26. The switching plate 26 moves along with the switching clamp 21 and the detection clamp 22. The leftmost switching clamp 21 causes the rotor at the end of the conveying section 13 to move along the switching section 14, eventually reaching the connection end between the switching section 14 and the detection section 12, completing the separation of a single rotor on the conveying section 13. Then, the rodless cylinder 25 causes the switching plate 26 to move to the right, allowing the rotor to move within the detection section 12. The extended rod of the separating cylinder 23 retracts, causing the plate 24 to return. The plate 24, along with the... As the switching plate 26 moves, it carries the switching plate 21 and the detection plate 22. Finally, the rodless cylinder 25 moves the switching plate 26 to the left, eventually returning it to its original position. Then, it pushes the rotor at the end of the conveying section 13 again, causing the rotor to switch between each switching plate 21 until all switching plates 21 contain rotors. At this point, the rotor is moved again within the detection section 12, moving it directly below the positioning rod 322. The switching plate 21 still holds the rotor. Then, the positioning cylinder 327, through the connecting plate 3271, moves the positioning rod 32... 2. The positioning rod 322 descends, carrying the insertion rod 323. Finally, the insertion rod 323 inserts into the rotor slot and contacts it. Then, the positioning motor 326 causes gear two 325 to rotate, which in turn causes gear one 324 to rotate. Gear one 324 then causes the positioning rod 322 to rotate, which in turn causes the insertion rod 323 to rotate. The insertion rod 323 then causes the rotor to rotate. At this time, the switching plate 21 keeps the rotor stable during rotation. When the positioning block 4 rotates one revolution, it stops. Then, the separation cylinder 23 returns, causing the plate 24 to return, carrying the switching plate. 26 moves, the switching plate 26 moves with the switching card plate 21 and the detection card plate 22, and finally, the rodless cylinder 25 causes the switching plate 26 to move to the left and eventually return to its original position. After returning, the inclined groove corresponds to the insertion tooth 31. The separation cylinder 23 passes through the plate body 24, the switching plate 26 causes the switching card plate 21 to move, and the detection card plate 22 moves towards the rotor together, so that the insertion tooth 31 is inserted into the inclined groove. After the detection is completed, the rodless cylinder 25 causes the switching plate 26 to move to the right, and the detection card plate 22 causes the rotor after detection to move to the right, and finally enters the receiving part 7 through the separation block 62. If the inserter 31 cannot be inserted, the sensor cannot detect it, and the sensor light illuminates. At this time, the rodless cylinder 25 still moves to the right, and the defective rotor moves to the separation block 62. The detection plate 22 leaves, and then the pull cylinder 61 pulls the separation block 62 to move. At the same time, the guide rod 64 moves in the straight section. When the rotor moves to the range of the inclined plate 65, the guide rod 64 enters the inclined section. The guide rod 64 causes the pusher plate 63 to move towards the defective rotor, pushing the defective rotor away from the separation block 62. Finally, the rotor falls onto the inclined plate 65 and then slides down into the collection tank.

[0038] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations or modifications.

Claims

1. A mechanism for finding the slot position of a rotor after the slot is twisted, characterized by, The utility model relates to a rotor conveying device, including: Support frame (1) is set up detection section (12) on the upstream of rotor conveying groove (11) of support frame (1), Switching mechanism (2) includes the switching card board (21) of separation rotor, and the downstream of switching card board (21) is provided with detection card board (22), Detection mechanism (3) includes the positioning component (32) of positioning rotor and the insertion bevel groove of insertion gear (31), and insertion gear (31) is fixed with detection card board (22).

2. A mechanism for finding the slot position of a rotor after the rotor has been skewed into the slot, according to claim 1, characterized in that: The positioning component (32) includes support plate (321), and the longitudinal movement positioning rod (322) is set up on support plate (321), the lower end of positioning rod (322) is connected with elastic insertion rod (323), gear one (324) is rotatably connected on support plate (321), positioning rod (322) is slidably connected with gear one (324), gear two (325) is engaged on gear one (324), and positioning motor (326) is connected on gear two (325).

3. A mechanism for finding the slot position of a rotor after the rotor has been skewed into the slot, according to claim 2, characterized in that: Synchronous surface (3221) is set up on the positioning rod (322), and synchronous groove suitable for positioning rod (322) is set up on gear one (324), positioning cylinder (327) is fixed on support plate (321), and the output end of positioning cylinder (327) is connected with connecting plate (3271), and connecting plate (3271) is rotatably connected with positioning rod (322).

4. A mechanism for finding the slot position of a rotor after the rotor has been skewed into the slot, according to claim 3, characterized in that: The lower end of insertion rod (323) is conical surface, mounting groove is set up on the positioning rod (322), spring (328) is arranged in mounting groove, and the both ends of spring (328) are connected with mounting groove and insertion rod (323) respectively.

5. A mechanism for finding the slot position of a rotor after the rotor has been skewed into the slot according to claim 4, characterized in that: Positioning block (4) is connected on the positioning motor (326), and proximity switch (5) is fixed on support plate (321).

6. A rotor into axis skew slotting and post skew slotting mechanism according to claim 1, characterized in that: The switching mechanism (2) further includes separation cylinder (23), and the output end of separation cylinder (23) is connected with plate body (24).

7. A rotor into-axis skew slotting and slotting position finding mechanism according to claim 6, characterized in that: Rodless cylinder (25) is fixed on plate body (24), switching plate (26) is connected on rodless cylinder (25), detection card board (22) and multiple switching card boards (21) are fixed with switching plate (26), and the lower side of switching plate (26) is slidably connected with plate body (24), and the conveying direction of rodless cylinder (25) is perpendicular to the conveying direction of separation.

8. A rotor into-axis skew slotting and slotting position finding mechanism according to claim 7, characterized in that: Limiting plate (27) is fixed on the switching card board (21), and limiting plate (27) is located on the upper side of rotor core.

9. A rotor into axis skew slotting and slotting position finding mechanism according to claim 1 characterized in that: The upstream of detection section (12) is provided with conveying section (13), and conveying section (13) is connected between detection section (12) through switching section (14).

10. A rotor into axis skew slotting and slotting position finding mechanism according to claim 1 characterized in that: The downstream of the detection section (12) is provided with a separation component (6), the separation component (6) includes a pulling cylinder (61), the output end of the pulling cylinder (61) is connected with a separation block (62), the separation block (62) is provided with a channel, one side of the pulling cylinder (61) is provided with a pushing plate (63), the pushing plate (63) is provided with a guide groove (631), the separation block (62) is fixed with a guide rod (64) inserted into the guide groove (631), the other side of the pulling cylinder (61) is provided with an inclined plate (65).

Images