Rail hoisting structure for robot

By designing a track-mounted structure and utilizing rack and pinion transmission and sliding contact line power supply, the problem of poor environmental adaptability of robots in indoor substation inspections was solved, enabling flexible movement and real-time power supply, thus improving inspection efficiency and adaptability.

CN223801728UActive Publication Date: 2026-01-16GUANGDONG JUNHUA ENERGY TECH CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423113409.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2026-01-16
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In existing technologies, indoor inspection of substations mainly relies on manual labor or wheeled robots, which has problems such as unstable inspection quality, high labor costs, difficulty in robot path planning, and poor environmental adaptability, especially in narrow spaces where it is difficult to complete the task.

Method used

A track-mounted structure for robots was designed, including a ceiling mounting frame, a telescopic device, an aluminum alloy guide rail, and a sliding contact line. The robot moves along different tracks through rack and pinion gear meshing transmission, and the sliding contact line provides real-time power to adapt to changes in the on-site environment.

Benefits of technology

It improves the robot's flexibility and application range in complex environments, enables real-time power supply, meets various detection needs, and reduces labor costs and path planning difficulty.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223801728U_ABST
    Figure CN223801728U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of robot running tracks, and discloses a track hoisting structure for a robot, which comprises a suspended ceiling mounting frame, a telescopic device is slidably mounted in the suspended ceiling mounting frame, a track mounting lower hanging bracket is slidably mounted at the bottom of the telescopic device, and an extension bracket groove is formed in the telescopic device. Through the design of the sliding contact lines, equidistant planning layout is carried out according to the real-time environment on site, the hoisting height of the robot is changed by adjusting the installation height of the C-shaped steel extension support according to the height of a detected object, the detection requirement is met, track leveling needs to be carried out in the layout, and the detection efficiency is improved. In order to keep the robot in a horizontal state in the running process, the robot body structure is installed on the aluminum alloy guide rail, and after working for a period of time, the robot body structure can touch the sliding contact line to provide a power source for the robot, so that real-time power taking is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to robot track technology field, more specifically, the utility model relates to a track hoisting structure for robot. BACKGROUND

[0002] At present, most of the substation indoor is through artificial inspection or wheel robot inspection to complete the monitoring work. The artificial inspection mode will have the following problems. One, the artificial inspection detection quality depends on the experience of workers and the responsibility, the careful degree. Two, workers are difficult to detect and judge the problems existing in the switch cabinet inside the station. Three, once the problem occurs, workers are difficult to react in the first time that which cabinet body has the problem, and it is difficult to make the corresponding solution. Therefore, the artificial inspection mode has the problems of unstable results, high labor cost and the like. The wheel robot inspection can solve the artificial inspection problem, but also has the problems of great development difficulty, robot station motion trajectory planning difficulty and the like. If the on-site environment changes, technical personnel need to be on site to solve the robot path planning problem. Sometimes, due to local environmental factors or robot body problems, it is difficult to complete the inspection task in some narrow places, and the robot charging position and the like also need to be considered, so it is also more limited. SUMMARY

[0003] In order to overcome the defects of the prior art, the utility model provides a track hoisting structure for robot, which has the advantages of solving the power taking problem of the robot.

[0004] In order to achieve the above purpose, the utility model provides the following technical scheme: a track hoisting structure for robot, including furred ceiling mounting frame, the inside of furred ceiling mounting frame is slidably installed with telescopic device, the bottom of telescopic device is slidably installed with track installation lower hanger, the inside of telescopic device is opened with extension support slot, the inside of track installation lower hanger is opened with the slot same with the shape of No. 3 bolt, the C-shaped steel extension support and track installation lower hanger are fixedly connected through No. 2 bolt penetrating extension support slot, the bottom of track installation lower hanger is provided with aluminum alloy guide rail, track installation lower hanger and aluminum alloy guide rail are fixedly connected together through No. 3 bolt, the side surface of aluminum alloy guide rail is fixedly installed with fixed seat, the inside of fixed seat is fixedly installed with trolley line.

[0005] As a preferred technical scheme of the utility model, the top end surface of the ceiling mounting frame is fixedly installed with a ceiling mounting block, the top end surface of the ceiling mounting block is fixedly installed with a rack, the rack is slidingly installed in the inside of the case, the inside top end of the case is fixedly installed with a fixed block, the bottom end surface of the fixed block is fixedly installed with a motor, the output end of the motor is fixedly connected with a first bevel gear, a second bevel gear is meshedly installed below the first bevel gear, a gear is fixedly connected to the right side of the second bevel gear through a shaft, and the gear and the rack are meshed transmission.

[0006] As a preferred technical scheme of the utility model, the telescopic device comprises a C-shaped steel extension support slidingly installed in the inside of the ceiling mounting frame, a ceiling frame slot is formed in the inside of the ceiling mounting frame, and the ceiling mounting frame and the C-shaped steel extension support are fixedly connected together through a first bolt penetrating the extension support slot and the ceiling frame slot.

[0007] As a preferred technical scheme of the utility model, the bottom end surface of the first bevel gear is fixedly installed with a rotating shaft, and the rotating shaft is rotatably installed on the inner wall of the case at the end away from the first bevel gear.

[0008] As a preferred technical scheme of the utility model, the bottom of the case is fixedly installed with a ceiling guide rail, and the ceiling mounting block slides in the inside of the ceiling guide rail.

[0009] As a preferred technical scheme of the utility model, the surface of the ceiling mounting frame is fixedly installed with a ceiling support, and the top end surface of the ceiling support is fixedly connected with the ceiling mounting block.

[0010] As a preferred technical scheme of the utility model, the size of the ceiling frame slot and the extension support slot is same, and the distance between the two ceiling frame slots and the distance between the two extension support slots are equal.

[0011] Compared with the prior art, the utility model has the beneficial effects as follows:

[0012] 1、The utility model discloses a sliding contact line is designed, and the equal distance planning layout is carried out according to the real -time environment on the spot, and the installation height of the C-shaped steel extension support is adjusted to change the hoisting height of the robot according to the height of the detected object, meets the detection requirement, and in the layout, track leveling needs to be carried out, and the robot body structure is installed on the aluminum alloy guide rail, and after working for a period of time, the robot body structure will touch the sliding contact line, and power is provided for the robot, and real -time power is obtained.

[0013] 2, the utility model discloses a rack and pinion design, open motor, the output shaft of motor drives the rotation of first bevel gear, and the meshing drive of first bevel gear and second bevel gear drives the rotation of second bevel gear, and second bevel gear drives the rotation of gear through output end axle, and gear and rack are meshing drive, drive rack moves back and forth, and rack drives the back and forth movement of ceiling mounting block and the overall structure below ceiling mounting block, complete robot can move along different preset track, improve the flexibility and application range of robot, for the scene that needs frequently change operating position or execute complex task, improve practicality. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the structure schematic diagram of the utility model;

[0015] Figure 2 It is the structure schematic diagram of the utility model case movement;

[0016] Figure 3 It is the structure schematic diagram of the utility model track hoisting;

[0017] Figure 4 It is the structure schematic diagram of the utility model support and extension frame;

[0018] Figure 5 It is the structure schematic diagram of the utility model robot track.

[0019] In the drawing: 1, ceiling mounting frame;2, C-shaped steel extension support;3, track installation lower hanger;4, aluminum alloy guide rail;5, slide contact line;6, ceiling support;7, ceiling frame groove;8, extension support groove;9, first bolt;10, second bolt;11, ceiling guide rail;12, case;13, rack;14, motor;15, fixed block;16, rotating shaft;17, first bevel gear;18, second bevel gear;19, gear;20, ceiling mounting block;21, third bolt;22, fixed seat. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0021] As Figures 1 to 5The utility model provides a track hoisting structure for robot, including furred ceiling mounting frame 1, the inside sliding installation of furred ceiling mounting frame 1 has telescopic device, the bottom sliding installation of telescopic device has track installation lower gallows 3, and the inside of telescopic device is opened with extension bracket slot 8, and the inside of track installation lower gallows 3 is opened with the slot same as the shape of No. 3 bolt 21, and C type steel extension bracket 2 and track installation lower gallows 3 are fixedly connected through the penetration of extension bracket slot 8 of No. 2 bolt 10, and the bottom of track installation lower gallows 3 is provided with aluminium alloy guide rail 4, and track installation lower gallows 3 and aluminium alloy guide rail 4 are fixedly connected together through No. 3 bolt 21, and the side surface of aluminium alloy guide rail 4 is fixedly installed with fixed seat 22, and the inside of fixed seat 22 is fixedly installed with slide wire 5.

[0022] The worker installs the case 12 to the place required by work, opens the motor 14, the output shaft of the motor 14 drives the rotation of the first bevel gear 17, the meshing transmission of the first bevel gear 17 and the second bevel gear 18 drives the rotation of the second bevel gear 18, the second bevel gear 18 drives the rotation of the gear 19 through the output end shaft, the gear 19 and the rack 13 are meshing transmission, drive the rack 13 to move back and forth, the rack 13 drives the furred ceiling mounting block 20 and the overall structure below the furred ceiling mounting block 20 to move back and forth, complete that the robot can move along different preset tracks, then the real-time environment of the scene carries out equidistance planning layout, and according to the height of the detected object, the installation height of the C type steel extension bracket 2 is adjusted to change the hoisting height of the robot, satisfies the detection requirement, and needs to carry out track leveling in the layout, the robot body structure is installed to the aluminium alloy guide rail 4, after working for a period of time, the robot body structure will touch the slide wire 5, provides power for the robot, reaches real-time power taking.

[0023] Through the design of the slide wire 5, according to the real-time environment of the scene carries out equidistance planning layout, and according to the height of the detected object, the installation height of the C type steel extension bracket 2 is adjusted to change the hoisting height of the robot, satisfies the detection requirement, and needs to carry out track leveling in the layout, the robot body structure is installed to the aluminium alloy guide rail 4, after working for a period of time, the robot body structure will touch the slide wire 5, provides power for the robot, reaches real-time power taking.

[0024] The top end face of the ceiling mounting frame 1 is fixedly installed with a ceiling mounting block 20, the top end face of the ceiling mounting block 20 is fixedly installed with a rack 13, the rack 13 is slidingly installed in the inside of the case 12, the inside top end of the case 12 is fixedly installed with a fixed block 15, the bottom end face of the fixed block 15 is fixedly installed with a motor 14, the output end of the motor 14 is fixedly connected with a first bevel gear 17, the lower side of the first bevel gear 17 is meshingly installed with a second bevel gear 18, the right side of the second bevel gear 18 is fixedly connected with a gear 19 through a shaft, and the gear 19 and the rack 13 are in meshing transmission.

[0025] Through the design of the rack 13 and the gear 19, the motor 14 is turned on, the output shaft of the motor 14 drives the first bevel gear 17 to rotate, the meshing transmission of the first bevel gear 17 and the second bevel gear 18 drives the second bevel gear 18 to rotate, the second bevel gear 18 drives the gear 19 to rotate through the output end shaft, the gear 19 and the rack 13 are in meshing transmission, the rack 13 is driven to move back and forth, the rack 13 drives the ceiling mounting block 20 and the overall structure below the ceiling mounting block 20 to move back and forth, the robot can move along different preset tracks, the flexibility and application range of the robot are improved, and the practicability is improved for scenes that need to frequently change the working position or perform complex tasks.

[0026] The telescopic device comprises a C-shaped steel extension support 2 slidingly installed in the ceiling mounting frame 1, a ceiling frame slot 7 is formed in the ceiling mounting frame 1, and the ceiling mounting frame 1 and the C-shaped steel extension support 2 are fixedly connected together through a first bolt 9 penetrating an extension support slot 8 and the ceiling frame slot 7.

[0027] Through the installation of the ceiling mounting frame 1 and the C-shaped steel extension support 2, the hoisting height of the whole device can be adjusted, the real-time environment on the scene is planned and laid out at equal intervals during work, and the hoisting height of the robot is changed by adjusting the installation height of the C-shaped steel extension support 2 according to the height of the detected object, so that the detection requirements are met.

[0028] The bottom end face of the first bevel gear 17 is fixedly installed with a rotating shaft 16, and the rotating shaft 16 is rotatably installed on the inner wall of the case 12 away from the first bevel gear 17.

[0029] Through the installation of the rotating shaft 16, when the first bevel gear 17 operates, the rotating shaft 16 plays a good supporting role and does not allow the first bevel gear 17 to displace due to rotation.

[0030] The bottom of the case 12 is fixedly installed with a ceiling rail 11, and the ceiling mounting block 20 is slidingly installed in the inside of the ceiling rail 11.

[0031] Through the installation of the ceiling guide rail 11, the ceiling guide rail 11 plays a good supporting role on the ceiling mounting block 20 during installation, and plays a limiting role on the sliding of the ceiling mounting block 20, thereby improving the practicability.

[0032] The surface of the ceiling mounting frame 1 is fixedly provided with a ceiling support 6, and the top end surface of the ceiling support 6 is fixedly connected with the ceiling mounting block 20.

[0033] Through the installation of the ceiling support 6, the connection between the ceiling mounting frame 1 and the ceiling mounting block 20 is more stable, and the necessary precision state is stably and firmly fixed, through the fixing, the operation in the related process is easy to carry out, and the practicability is improved.

[0034] The size of the ceiling rack groove 7 and the extension support groove 8 is the same, and the distance between the two ceiling rack grooves 7 and the distance between the two extension support grooves 8 is equal.

[0035] Through the setting of the ceiling rack groove 7 and the extension support groove 8 with the same size, the ceiling rack groove 7 and the extension support groove 8 are more convenient to fit, after fitting, the first bolt 9 is installed to fixedly connect them together, so that the first bolt 9 is installed more tightly and reliably, and the loosening between the ceiling rack groove 7 and the extension support groove 8 is prevented, and the work is affected.

[0036] The working principle and use process of the utility model are as follows:

[0037] The staff installs the case 12 to the place required by work, opens the motor 14, the output shaft of the motor 14 drives the primary bevel gear 17 to rotate, the meshing transmission of the primary bevel gear 17 and the secondary bevel gear 18 drives the secondary bevel gear 18 to rotate, the secondary bevel gear 18 drives the gear 19 to rotate through the output end shaft, the gear 19 and the rack 13 are meshing transmission, drive the rack 13 to move back and forth, the rack 13 drives the ceiling mounting block 20 and the overall structure below the ceiling mounting block 20 to move back and forth, complete that the robot can move along different preset tracks, then the real-time environment on site carries out equidistance planning layout, and according to the height of the detected object, the hoisting height of the robot is changed by adjusting the installation height of the C-shaped steel extension support 2, meets the detection requirement, and in the layout, track leveling needs to be carried out, the robot body structure is installed on the aluminum alloy guide rail 4, after working for a period of time, the robot body structure will touch the slide wire 5, to provide power for the robot, to achieve real-time power taking.

[0038] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0039] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A track hoisting structure for a robot, comprising a ceiling mounting bracket (1), characterized in that: The inside of the ceiling mounting frame (1) is slidably mounted with a telescopic device, the bottom of the telescopic device is slidably mounted with a track-mounted lower hanging bracket (3), the inside of the telescopic device is provided with an extension bracket slot (8), the inside of the track-mounted lower hanging bracket (3) is provided with a slot with the same shape as the No. 3 bolt (21), the C-shaped steel extension bracket (2) and the track-mounted lower hanging bracket (3) are fixedly connected by penetrating the extension bracket slot (8) through the No. 2 bolt (10), the bottom of the track-mounted lower hanging bracket (3) is provided with an aluminum alloy guide rail (4), the track-mounted lower hanging bracket (3) and the aluminum alloy guide rail (4) are fixedly connected together through the No. 3 bolt (21), the side surface of the aluminum alloy guide rail (4) is fixedly mounted with a fixed seat (22), the inside of the fixed seat (22) is fixedly mounted with a trolley line (5).

2. The track hoisting structure for a robot according to claim 1, characterized by: The top end surface of the ceiling mounting frame (1) is fixedly mounted with a ceiling mounting block (20), the top end surface of the ceiling mounting block (20) is fixedly mounted with a rack (13), the rack (13) is slidably mounted in the inside of the case (12), the inside top end of the case (12) is fixedly mounted with a fixed block (15), the bottom end surface of the fixed block (15) is fixedly mounted with a motor (14), the output end of the motor (14) is fixedly connected with a No. 1 bevel gear (17), the lower side of the No. 1 bevel gear (17) is meshingly mounted with a No. 2 bevel gear (18), the right side of the No. 2 bevel gear (18) is fixedly connected with a gear (19) through a shaft, and the gear (19) and the rack (13) are meshingly driven.

3. The track hoisting structure for a robot according to claim 1, characterized in that: The telescopic device comprises a C-shaped steel extension bracket (2) slidably mounted in the inside of the ceiling mounting frame (1), the inside of the ceiling mounting frame (1) is provided with a ceiling bracket slot (7), and the ceiling mounting frame (1) and the C-shaped steel extension bracket (2) are fixedly connected together by penetrating the extension bracket slot (8) and the ceiling bracket slot (7) through the No. 1 bolt (9).

4. The track hoisting structure for a robot according to claim 2, characterized by: The bottom end surface of the No. 1 bevel gear (17) is fixedly mounted with a rotating shaft (16), and the rotating shaft (16) is rotatably mounted on the inner wall of the case (12) away from the No. 1 bevel gear (17).

5. The track hoisting structure for a robot according to claim 2, characterized by: The bottom of the case (12) is fixedly mounted with a ceiling guide rail (11), and the ceiling mounting block (20) is slidably arranged in the inside of the ceiling guide rail (11).

6. The track hoisting structure for a robot according to claim 2, characterized by: The surface of the ceiling mounting frame (1) is fixedly mounted with a ceiling bracket (6), and the top end surface of the ceiling bracket (6) is fixedly connected with the ceiling mounting block (20).

7. The track hoisting structure for a robot according to claim 3, characterized by: The size of the ceiling bracket slot (7) and the extension bracket slot (8) is the same, and the distance between the two ceiling bracket slots (7) and the distance between the two extension bracket slots (8) are equal.