Tin blowing mechanism and tin soldering system
By designing a multi-dimensional adjustable solder blowing mechanism, the problem of incomplete slag removal from the surface of the electroplating iron was solved, improving slag removal efficiency and solder quality.
Patent Information
- Application Number
- CN202423172530.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In the existing technology, the efficiency of cleaning solder dross from the surface of the electrochrome plating iron is low and it cannot adapt to changes in different product designs, resulting in incomplete cleaning of solder dross, which affects the soldering yield and the working efficiency of the electrochrome plating iron.
Design a tin blowing mechanism, including guide rails, support components, positioning components, and nozzle assemblies. By adjusting the position of the nozzle assembly in multiple dimensions, it can adapt to the needs of different working areas or workpieces, thereby improving the tin dross cleaning effect.
It enables flexible adjustment of the nozzle assembly in the XYZ three-dimensional space, accurately aligning it with the solder dross area on the outer surface of the electroplating iron, thereby improving the efficiency of solder dross removal and solder quality.
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Figure CN223811654U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tin slag cleaning technical field especially, relates to a kind of tin blowing mechanism and soldering tin system. BACKGROUND
[0002] In soldering process, electrochrome iron is used as main heating tool, to melt soldering tin wire to complete the connection between component and circuit board. However, in long-time use process, a layer of waste tin slag (tin oxide) is accumulated on the outer surface of electrochrome iron. This layer of tin slag not only affects the yield of soldering, but also makes the working efficiency of electrochrome iron decrease, and even damages.
[0003] Common tin slag cleaning method is usually relying on manual operation or using air nozzle assembly to blow and clean tin slag on electrochrome iron. However, manual operation cleaning efficiency is low and easy to damage the surface of electrochrome iron. In addition, due to the design difference of different products, the position of soldering electrochrome iron needs to be changed when soldering different components. However, the current common air nozzle assembly cannot be adaptively adjusted in position, resulting in incomplete tin slag cleaning and poor tin blowing effect.
[0004] Therefore, it is necessary to design a new type of tin blowing mechanism and soldering tin system to improve the above defects. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of tin blowing mechanism and soldering tin system, and the air nozzle assembly for blowing tin slag can be adjusted in multiple directions, adapt to the needs of different working areas or workpieces, improve the cleaning effect and cleaning efficiency of tin slag on the outer surface of electrochrome iron.
[0006] To achieve the above purpose, the utility model provides a kind of tin blowing mechanism and soldering tin system. The tin blowing mechanism includes:
[0007] Guide rail, along the first direction, is arranged on a working platform;
[0008] Supporting piece is arranged towards the working platform, and has first part and second part connected; first sliding groove is opened on the first part along the second direction, and second sliding groove is opened on the second part along the third direction; the first direction, the second direction and the third direction are perpendicular to each other;
[0009] Positioning piece is arranged in the guide rail and the first sliding groove; and,
[0010] Air nozzle assembly is slidably arranged on the second sliding groove along the third direction;
[0011] Wherein, the positioning piece is slidably matched with the guide rail and the first sliding groove, and limits the position of the air nozzle assembly in the first direction and the second direction.
[0012] Preferably, the guide rail is arranged at a side edge of the work platform, the first direction is parallel to the side edge, the second direction is perpendicular to a top surface of the work platform, and the third direction is parallel to the top surface of the work platform and perpendicular to the first direction and the second direction.
[0013] Preferably, the support member has an L-shaped structure, the first portion extends along the second direction, the second portion extends along the third direction, and the second portion is bent towards the work platform relative to the first portion.
[0014] Preferably, the first portion and the second portion are integrally formed.
[0015] Preferably, the air nozzle assembly comprises:
[0016] a sliding seat arranged on the second sliding groove and sliding along the third direction;
[0017] a support rod having one end rotatably arranged on the sliding seat;
[0018] a pivot portion rotatably arranged on the support rod; and
[0019] an air nozzle arranged on the pivot portion.
[0020] Preferably, the support rod extends along the second direction, and the second direction is perpendicular to the top surface of the work platform.
[0021] Preferably, the support rod is configured to rotate axially to adjust a horizontal angle of the air nozzle relative to the top surface of the work platform, and the pivot portion is configured to rotate around an axial direction perpendicular to the support rod to adjust an inclined angle of the air nozzle relative to the top surface of the work platform.
[0022] Preferably, the sliding seat is provided with a shaft hole, and the support rod is rotatably arranged in the shaft hole.
[0023] Preferably, one end of the air nozzle is connected to a gas supply device through a gas guide pipe.
[0024] Preferably, the air nozzle assembly further comprises an adjusting valve in communication with the gas guide pipe to adjust an air output of the air nozzle.
[0025] Preferably, the soldering system comprises:
[0026] a work platform;
[0027] a soldering mechanism arranged on the work platform, the soldering mechanism comprising an electric chrome iron and a soldering nozzle; and
[0028] the above-mentioned soldering mechanism arranged on the work platform and used to blow off solder residues on an outer surface of the electric chrome iron.
[0029] Compared with the prior art, the tin blowing mechanism provided by the utility model includes a guide rail, a supporting piece, a positioning piece and a tuyere assembly. The guide rail is arranged on the work platform in extension along the first direction, the position of the positioning piece on the guide rail is moved, the supporting piece and the tuyere assembly are driven to move along the first direction, the supporting piece drives the tuyere assembly to move along the second direction, and the positioning piece limits the position of the tuyere assembly in the first direction and the second direction. In addition, the tuyere assembly is slidably arranged on the second sliding groove on the supporting piece along the third direction. The multi-dimensional flexible movement and adjustment of the tuyere assembly in the first direction, the second direction and the third direction are realized, the tuyere assembly can adapt to the requirements of different work areas or workpieces, and the tin residue cleaning effect is improved. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 The utility model discloses a tin blowing mechanism of one embodiment is arranged on the schematic diagram of work platform,
[0031] Figure 2 The utility model discloses a tin blowing mechanism Figure 1 The structure schematic diagram of tin blowing mechanism in the utility model,
[0032] Figure 3 The utility model discloses a tin blowing mechanism Figure 1 The partial sectional view schematic diagram of tin blowing mechanism in the utility model. DETAILED DESCRIPTION
[0033] In order to make the purpose, the structure, the characteristics and the function of the utility model have further understanding, the detailed description is as follows with the embodiment.
[0034] Some words are used to refer to specific elements in the description and claims. Those skilled in the art can understand that manufacturers may use different names to refer to the same element. The description and claims of the present application do not distinguish elements by name, but by function. Throughout the description and claims, "including" is an open term, which should be interpreted as "including but not limited to".
[0035] The utility model proposes a kind of soldering system, soldering system includes the soldering mechanism (not shown) and tin blowing mechanism 2 of being arranged on a work platform 1.The soldering mechanism has electric iron and soldering nozzle, soldering nozzle is used to send solder wire between electric chrome iron and welding point, electric chrome iron melts solder wire to complete the connection between component and circuit board, tin blowing mechanism 2 has gas nozzle, gas nozzle is suitable for blowing and cleaning tin residue on the outer surface of electric chrome iron.
[0036] Please refer to Figures 1-2 , Figure 1 The schematic diagram of tin blowing mechanism 2 of one embodiment of the utility model is arranged on work platform 1, Figure 2 isFigure 1 A structure schematic diagram of the tin blowing mechanism 2. The tin blowing mechanism 2 comprises a guide rail 20, a support 21, a positioning member 22 and a tuyere assembly. The guide rail 20 is arranged on the working platform 1 and extends along a first direction D1. The support 21 is arranged towards the working platform 1, and the support 21 has a first part 21a and a second part 21b connected with each other. The first part 21a is provided with a first sliding groove S1 extending along a second direction D2, and the second part 21b is provided with a second sliding groove S2 extending along a third direction D3. The positioning member 22 is arranged in the first sliding groove S1, and the first sliding groove S1 and the positioning member 22 are adapted to slide along the second direction D2. One end of the positioning member 22 is arranged on the guide rail 20 along the first direction D1, and the other end is arranged in the first sliding groove S1. By the cooperation of the first sliding groove S1 and the positioning member 22, the support 21 can move along the second direction D2, and the first sliding groove S1 limits the movement range of the support 21 along the second direction D2, so as to effectively avoid the damage caused by the excessive movement of the support 21. The tuyere assembly is arranged in the second sliding groove S2 along the third direction D3.
[0037] The first direction D1, the second direction D2 and the third direction D3 are perpendicular to each other. In this embodiment, the first direction D1 is the Y-axis direction, the second direction D2 is the Z-axis direction, and the third direction D3 is the X-axis direction. Figure 1
[0038] Specifically, during the soldering process, when the electric chrome iron outer surface accumulates a certain amount of tin slag, the operator can start the tin blowing mechanism 2: by moving the position of the positioning member 22 on the guide rail 20, the positioning member 22 drives the support 21 and the tuyere assembly to move and position along the first direction D1 (i.e. the Y-axis direction); by the cooperation of the first sliding groove S1 and the positioning member 22, the support 21 and the tuyere assembly can move along the second direction D2 (i.e. the Z-axis direction). In addition, the tuyere assembly can slide on the second sliding groove S2 along the third direction D3 (i.e. the X-axis direction). In this way, by combining the design of the guide rail 20, the support 21, the positioning member 22 and the tuyere assembly, the overall position of the tuyere assembly can be adjusted in three different directions D1, D2 and D3 in the XYZ three-dimensional space, so that the tuyere assembly can be aligned with the electric chrome iron outer surface, and the cleaning effect and efficiency of the tin slag on the electric chrome iron outer surface can be improved.
[0039] In one embodiment, as shown in Figure 1 As shown in the drawings, the guide rail 20 is arranged on one side of the workbench 1, the first direction D1 is parallel to the side, the second direction D2 is perpendicular to the tabletop of the workbench 1, and the third direction D3 is parallel to the tabletop of the workbench 1 and perpendicular to the first direction D1 and the second direction D2. The support 21 is in an L-shaped structure, the first part 21a of the support 21 is a vertical plate extending along the second direction D2 (i.e. the first part 21a of the support 21 extends along the height direction of the tabletop of the workbench 1) and a first sliding slot S1 is arranged on the first part 21a, and the second part 21b of the support 21 is a horizontal plate extending along the third direction D3 (i.e. the second part 21b of the support 21 is parallel to the tabletop of the workbench 1), and the second part 21b of the L-shaped support 21 is bent towards the workbench 1 relative to the first part 21a, so that the structure is more compact, space is saved, and the overall miniaturization of the tin blowing mechanism 2 is facilitated.
[0040] Further, in one of the possible embodiments, for example, as shown in the drawings, Figure 3 The positioning member 22 includes a sliding block 22b (which can be shaped as required) matched with the guide rail 1 and a locking member 22a (such as a screw rod), the sliding block 22b is slidingly arranged in the guide rail 20 along the first direction D1 and has a threaded hole, one end of the screw rod 22a protrudes and is clamped in the first sliding slot S1, and the other end of the screw rod 22a is threadedly fixedly connected with the threaded hole. When the locking member 22a (i.e. the screw rod) is rotated, the locking member 22a moves towards the first part 21a of the support 21 and presses the first part 21a of the support 21 on the guide rail 20, so that the locking member 22a can lock the support 21 and stabilize the position of the tuyere assembly on the support 21 in the second direction D2. When the locking member 22a is rotated to move away from the outer surface of the first part 21a of the support 21, the locking member 22a releases the locking of the support 21, and the support 21 can drive the tuyere assembly to move along the first direction D1 and the second direction D2, but the utility model is not limited thereto.
[0041] Preferably, the first part 21a and the second part 21b of the support 21 are integrally formed, as shown in the drawings, Figure 2 As shown in the drawings, two first sliding slots S1 are arranged on the first part 21a of the support 21, and two positioning members 22 are correspondingly arranged, so as to effectively improve the stability of the movement of the support 21, but the utility model is not limited thereto.
[0042] In one of the embodiments, referring to Figure 2As shown, the above-mentioned air nozzle assembly comprises a sliding seat 23, a support rod 24, a pivot joint 26 and an air nozzle 27. Wherein, the sliding seat 23 is slidably arranged on the second sliding groove S2 along the third direction D3, one end of the support rod 24 is rotatably arranged on the sliding seat 23 along the fourth direction D4, the other end of the support rod 24 is pivotally connected with the pivot joint 26, the pivot joint 26 is pivotable along the fifth direction D5, and the air nozzle 27 is arranged on the pivot joint 26. As shown in the figure, Figure 2 Specifically, as shown, the support rod 24 extends along the second direction D2 (i.e. the Z-axis direction or the direction perpendicular to the table top of the workbench 1), and the support rod 24 is configured to rotate along the fourth direction D4 (i.e. around the axial direction of the support rod 24) to adjust the horizontal angular position of the air nozzle 27 relative to the table top of the workbench 1. The pivot joint 26 is configured to rotate along the fifth direction D5 (i.e. around the direction perpendicular to the axial direction of the support rod 24), so as to adjust the inclined angular position of the air nozzle 27 relative to the table top of the workbench 1.
[0043] That is, by combining the guide rail 20, the support 21 and the positioning member 22, the overall position of the air nozzle assembly can be adjusted in three different directions D1, D2, D3 in the XYZ three-dimensional space, so that the air nozzle assembly can correspond to the outer surface of the electro-chrome iron. In addition, by rotating the support rod 24 and pivoting the pivot joint 26, the air nozzle 27 can be adjusted in the directions D4, D5 in the XYZ three-dimensional space, so as to adjust the horizontal angular position and the inclined angular position of the air nozzle 27 relative to the table top of the workbench 1, and accurately align the air nozzle 27 with the tin dross area to be cleaned on the outer surface of the electro-chrome iron. In this way, the position of the air nozzle 27 can be flexibly adjusted in five directions D1, D2, D3, D4, D5, and by adjusting the position and angle of the air nozzle 27, the air nozzle 27 can adapt to different working areas or workpieces, further improving the working efficiency and soldering quality during the tin dross blowing process.
[0044] In one embodiment, the sliding seat 23 is provided with an axial hole, and the support rod 24 is connected with the axial hole, for example, in a damping rotation manner, so that the air nozzle assembly can be more stably rotated and adjusted and suspended at the adjusted position, improving the stability and reliability of the air nozzle assembly. The air nozzle assembly further comprises a connecting seat 25 connected to the other end of the support rod 24, and the pivot joint 26 is pivotally connected with the connecting seat 25, and the pivot joint 26 is pivotable along the fifth direction D5. It can be understood that, in some embodiments, one end of the support rod 24 can also be fixedly connected with the sliding seat 23, and the connecting seat 25 is rotatably arranged on the other end of the support rod 24 along the fourth direction D4 to achieve the purpose of adjusting the horizontal angular position of the air nozzle 27 relative to the table top of the workbench 1, and the present application is not limited thereto.
[0045] Further, as shown, Figure 2As shown, the tin blowing mechanism 2 further comprises an air guide pipe 28, and one end of the air nozzle 27 is connected with a gas supply device (for example, a gas pump) through the air guide pipe 28. During the tin blowing process, the gas supply device provides high-pressure gas to the air nozzle 27 through the air guide pipe 28, and the tin slag on the outer surface of the electric chrome iron is blown off. In order to adjust the air volume of the air nozzle 27, the tin blowing mechanism 2 further comprises an adjusting valve, which is in communication with the air guide pipe 28 and is used for adjusting the amount of gas entering the air nozzle 27, so as to realize accurate control of the air volume.
[0046] In summary, the tin blowing mechanism 2 has compact structure and flexible adjustment, and through the design of the guide rail 20, the supporting piece 21 and the positioning piece 22, the overall position of the air nozzle assembly can be adjusted in three different directions D1, D2 and D3 in XYZ three-dimensional space, so that the overall air nozzle assembly can be aligned with the outer surface of the electric chrome iron. In addition, the air nozzle 27 can be adjusted in the D4 and D5 directions by rotating the supporting rod 24 and the pivoting pivot joint 26, and the horizontal angle position and the inclination angle position of the air nozzle 27 relative to the table top 1 are adjusted. The position of the air nozzle 27 is flexibly adjusted in five directions D1-D5, so that the air nozzle 27 accurately aligns with the tin slag area to be cleaned on the outer surface of the electric chrome iron, and adapts to the needs of different working areas or workpieces, and can be widely used in various electronic manufacturing industry soldering production lines.
[0047] The utility model has been described by the above related embodiments, however, the above embodiments are only examples of implementing the utility model. It must be pointed out that the disclosed embodiments do not limit the scope of the utility model. On the contrary, changes and decorations made without departing from the spirit and scope of the utility model are within the scope of the patent protection of the utility model.
Claims
1. A tin blowing mechanism, characterized in that, include: A guide rail extends along a first direction and is mounted on a working platform; A support member is disposed facing the work platform and has a first part and a second part connected to each other; the first part has a first sliding groove extending along a second direction, and the second part has a second sliding groove extending along a third direction; the first direction, the second direction, and the third direction are perpendicular to each other; A positioning element is disposed within the guide rail and the first sliding groove; and, The nozzle assembly is slidably disposed on the second sliding groove along the third direction; The positioning element is slidably adapted to the guide rail and the first sliding groove, and limits the position of the nozzle assembly in the first direction and the second direction.
2. The tin blowing mechanism as described in claim 1, characterized in that, The guide rail is disposed on one side of the work platform, and the first direction is parallel to the side; the second direction is perpendicular to the table surface of the work platform; the third direction is parallel to the table surface of the work platform and perpendicular to the first direction and the second direction respectively.
3. The tin blowing mechanism as described in claim 2, characterized in that, The support has an L-shaped structure, with the first part extending along the second direction, the second part extending along the third direction, and the second part bending relative to the first part toward the working platform.
4. The tin blowing mechanism as claimed in claim 1, wherein the first part and the second part are integrally formed.
5. The tin blowing mechanism as described in claim 1, characterized in that, The nozzle assembly includes: A sliding seat is slidably disposed on the second sliding groove along the third direction; One end of the support rod is rotatably mounted on the sliding seat; The pivot joint is rotatably mounted on the support rod; and, The nozzle is located on the pivot.
6. The tin blowing mechanism as described in claim 5, characterized in that, The support rod extends along the second direction, which is perpendicular to the surface of the work platform; The support rod is configured to rotate axially to adjust the horizontal angle of the nozzle relative to the work platform surface; the pivot is configured to rotate about an axial direction perpendicular to the support rod to adjust the tilt angle of the nozzle relative to the work platform surface.
7. The tin blowing mechanism as described in claim 5, characterized in that, The sliding seat has a shaft hole, and the support rod is rotatably mounted in the shaft hole.
8. The tin blowing mechanism as described in claim 1, characterized in that, One end of the nozzle is connected to the air supply equipment via an air guide pipe.
9. The tin blowing mechanism as described in claim 8, characterized in that, Also includes: An adjusting valve, connected to the air duct, is used to adjust the airflow of the nozzle.
10. A soldering system, characterized in that, include: Work platform; A soldering mechanism, set on the work platform, includes an electric soldering iron and a solder feeding nozzle; as well as, The tin blowing mechanism as described in any one of claims 1-9 is disposed on the working platform and is used to blow away tin dross from the outer surface of the electrochrome plating.