Drying device for foam pad production
By designing a drying device for foam pad production with a flipping and scraping mechanism, the problems of slow drying speed and obstructed vision at the contact surface between the foam pad and the placement plate were solved, achieving uniform heating and clear observation, thus improving work efficiency and practicality.
Patent Information
- Application Number
- CN202423265599.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing foam pad drying equipment, the drying speed of the foam pad in contact with the placement plate is slow, resulting in long drying time and reduced efficiency. At the same time, moisture may be splashed onto the observation window during the rotation of the foam pad, obstructing the view and reducing practicality.
A drying device for foam pad production was designed, which adopts a flipping mechanism and a squeegee mechanism. The column and clamping plate are driven by a servo motor to flip the foam pad, and the carbon fiber heating plate achieves uniform heating. The squeegee mechanism removes water from the glass window to ensure clear observation.
The system achieves uniform heating and drying of the foam pad, improving work efficiency, and ensures a clear view through the observation window by removing moisture, thus enhancing the practicality of the equipment.
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Figure CN223814898U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foamed pad drying technical field, concretely is a kind of drying device for foamed pad production. BACKGROUND
[0002] Foamed pad has multiple effects, including relieving muscle fatigue, promoting blood circulation, increasing joint range of motion, providing foot support and improving posture and gait, foamed pad can reduce the pressure of the outside world on the body through its soft material and tiny pores, thereby relieving muscle fatigue, and then it is necessary to carry out drying work when foamed pad is produced.
[0003] For example, the authorized announcement number is "CN210820504U" a kind of drying equipment for foamed product production, prevent foamed product whole uneven heating, solve the problem that foamed product is easily deformed, improve the working efficiency of drying equipment.But the drying equipment for foamed product production, when foamed pad is dried, foamed pad is placed on placing plate, and the drying speed of the surface of foamed pad in contact with placing plate is slower than the drying speed of the rest surface of foamed pad, and then foamed pad needs to be dried for a long time, thereby reducing working efficiency, and the water in foamed pad can be thrown on observation window in the process of rotating foamed pad, cause visual field to be blocked, and then the drying condition of foamed pad cannot be observed directly, thereby reducing practicability. UTILITY MODEL CONTENT
[0004] The utility model aims at solving, when foamed pad is dried, foamed pad is placed on placing plate, and the drying speed of the surface of foamed pad in contact with placing plate is slower than the drying speed of the rest surface of foamed pad, and then foamed pad needs to be dried for a long time, thereby reducing working efficiency and in the process of rotating foamed pad, the water in foamed pad can be thrown on observation window, cause visual field to be blocked, and then the drying condition of foamed pad cannot be observed directly, thereby reducing practicability problem, and a kind of drying device for foamed pad production is proposed.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] Design a kind of drying device for foamed pad production, including box and first servo motor, the upper end of the box is fixedly connected with first servo motor by support, the output shaft of first servo motor is connected with column by reduction box, the outer wall of column is rotatably connected with box by bearing, the inner wall of column is installed with turnover mechanism, the front end of box is movably connected with box door by hinge, the middle inner wall of box door is fixedly connected with glass window, the outer wall of box door is installed with wiper mechanism.
[0007] Preferably, the turnover mechanism comprises a second servo motor, outer walls of the second servo motor are fixedly connected with the column through supports, an output shaft of the second servo motor is connected with rotating shafts of first bevel gears through a reduction box, inner walls of the first bevel gears are rotatably connected with the column through the rotating shafts, outer walls of the first bevel gears are engaged with second bevel gears, inner walls of the second bevel gears are rotatably connected with the column through the rotating shafts, and outer walls of rotating shafts of the second bevel gears are fixedly connected with the first shell.
[0008] Preferably, inner walls of the first shell are rotatably connected with the stud bolts through bearings, ends of the stud bolts are fixedly connected with handles, outer walls of the stud bolts are threadedly connected with the clamping plates, and outer walls of the clamping plates are slidably connected with the first shell.
[0009] Preferably, the wiping mechanism comprises a second shell, inner walls of the second shell are rotatably connected with a worm through a bearing, an end of the worm is connected with a reduction box of an output shaft of a third servo motor, an outer wall of the third servo motor is fixedly connected with the second shell through a support, an outer wall of the worm is engaged with a worm wheel, and inner walls of the worm wheel are rotatably connected with the second shell and the door respectively through rotating shafts.
[0010] Preferably, an end of the rotating shaft of the worm wheel is fixedly connected with a plate body, an outer wall of the plate body is fixedly connected with a rubber scraping layer, and the plate body is attached to the glass window through the rubber scraping layer.
[0011] Preferably, both side inner walls of the box body are provided with air outlets, a water outlet is arranged at a lower end of the box body, carbon fiber heating plates are fixedly connected with left, right and rear inner walls of the box body, and a storage battery is fixedly connected with the right side of an upper end of the box body.
[0012] The drying device for foam pad production has the beneficial effects that: the handle drives the stud bolt to rotate through the cooperation of the turnover mechanism and the column, the stud bolt drives the connecting rod clamping plate to move inward, the inner sides of the two clamping plates are in contact with the foam pad to fix the foam pad, the second servo motor drives the first bevel gear to rotate, the first bevel gear drives the two second bevel gears to rotate, the two second bevel gears drive the first shell to rotate, thereby driving the fixed foam pad to rotate vertically, then the first servo motor drives the column to rotate, the column drives the first shell to rotate, thereby driving the foam pad to rotate horizontally, when the first servo motor drives the column to rotate, thereby driving the foam pad to rotate vertically, through the above-mentioned mode, the contact position of the clamping plate and the foam pad is less, the clamping plate can prevent excessive shielding of the foam pad, and the foam pad can be heated and dried faster, then the first servo motor and the second servo motor drive the foam pad to rotate vertically and horizontally, so that each position of the foam pad can be uniformly heated and dried, thereby improving the drying speed of the foam pad, and the working efficiency is improved.
[0013] Through the coordination of the squeegee mechanism and the cabinet door, the third servo motor drives the worm gear to rotate, the worm gear drives the worm wheel to rotate, and the worm wheel drives the plate to rotate. The rubber squeegee layer on the plate contacts the glass window and squeegees away the water on the glass window. In this way, the rubber squeegee layer on the plate squeegees away the water on the glass window, preventing obstruction of the worker's view and allowing the worker to more clearly observe the drying status of the foam pad inside the cabinet, thereby increasing practicality. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 for Figure 1 A front sectional view;
[0016] Figure 3 for Figure 2 Top view of the first shell in the middle;
[0017] Figure 4 for Figure 2 A 3D view of the middle plywood;
[0018] Figure 5 for Figure 1 Side sectional view of the middle compartment door;
[0019] Figure 6 for Figure 5 Side view of the central glass window and panel;
[0020] Figure 7 for Figure 5 Side view of the second housing.
[0021] In the diagram: 1. Housing, 2. Tilting mechanism, 201. Second servo motor, 202. First bevel gear, 203. Second bevel gear, 204. First housing, 205. Double-ended stud, 206. Clamping plate, 207. Handle, 3. Squeegee mechanism, 301. Second housing, 302. Worm gear, 303. Worm wheel, 304. Plate, 305. Third servo motor, 4. First servo motor, 5. Column, 6. Air outlet, 7. Carbon fiber heating plate, 8. Water outlet, 9. Housing door, 10. Glass window, 11. Battery. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings:
[0023] See attached document Figures 1-7In this embodiment, a kind of drying device for foam pad production, including box 1 and first servo motor 4, the model of first servo motor 4 can meet the needs of work according to actual demand, the upper end of box 1 is fixedly connected with first servo motor 4 by support, first servo motor 4 is connected by bolt with support thread, it can be removed from support when necessary, the output shaft of first servo motor 4 is connected with cylinder 5 by reduction box, first servo motor 4 drives cylinder 5 to rotate, the outer wall of cylinder 5 is rotatably connected with box 1 by bearing, cylinder 5 rotates in box 1;
[0024] The inner wall of cylinder 5 is installed with turnover mechanism 2, the front end of box 1 is movably connected with box door 9 by hinge, the middle inner wall of box door 9 is fixedly connected with glass window 10, the outer wall of box door 9 is installed with water scraping mechanism 3, the inner wall of both sides of box 1 top is equipped with air outlet 6, the lower end of box 1 is equipped with water outlet 8, the left side inner wall, right side inner wall and rear inner wall of box 1 are all fixedly connected with carbon fiber heating plate 7, carbon fiber heating plate 7 is prior art, the model of carbon fiber heating plate 7 can meet the needs of work according to actual demand, the right side of the upper end of box 1 is fixedly connected with battery 11, the model of battery 11 can meet the needs of work according to actual demand.
[0025] Refer to the attached drawings Figures 1-4 :Turnover mechanism 2 includes second servo motor 201, the model of second servo motor 201 can meet the needs of work according to actual demand, the outer wall of second servo motor 201 is fixedly connected with cylinder 5 by support, second servo motor 201 is connected by bolt with support thread, it can be removed from support when necessary, the output shaft of second servo motor 201 is connected with the rotating shaft of first bevel gear 202 by reduction box, second servo motor 201 drives first bevel gear 202 to rotate, the inner wall of first bevel gear 202 is rotatably connected with cylinder 5 by rotating shaft, first bevel gear 202 rotates in cylinder 5, the outer wall of first bevel gear 202 is engaged with second bevel gear 203, first bevel gear 202 drives second bevel gear 203 to rotate, second bevel gear 203 is rotatably connected with cylinder 5 by rotating shaft, second bevel gear 203 rotates in cylinder 5;
[0026] The outer wall of rotating shaft of second bevel gear 203 is fixedly connected with first housing 204, second bevel gear 203 drives first housing 204 to rotate, the inner wall of first housing 204 is rotatably connected with stud 205 by bearing, stud 205 rotates in first housing 204, the end of stud 205 is fixedly connected with handle 207, a handle 207 drives stud 205 to rotate, the outer wall of both sides of stud 205 is connected with clamping plate 206 thread, stud 205 drives clamping plate 206 to move, the outer wall of clamping plate 206 is slidably connected with first housing 204, clamping plate 206 slides in first housing 204.
[0027] Refer to the drawings Figure 1 And Figures 5-7 The wiper mechanism 3 comprises a second housing 301, the inner wall of the second housing 301 is connected with the worm 302 through a bearing, the worm 302 rotates in the second housing 301, the end of the worm 302 is connected with the reduction box of the output shaft of the third servo motor 305, the third motor 305 drives the worm 302 to rotate, the outer wall of the third servo motor 305 is fixedly connected with the second housing 301 through a support, the third servo motor 305 is connected with the support through a bolt, and it can be taken off from the support when necessary, the outer wall of the worm 302 is engaged with the worm gear 303, the worm 302 drives the worm gear 303 to rotate, the inner wall of the worm gear 303 is connected with the second housing 301 and the door 9 through a rotating shaft, the worm gear 303 rotates in the second housing 301 and the door 9, the end of the rotating shaft of the worm gear 303 is fixedly connected with the plate body 304, the worm gear 303 drives the plate body 304 to rotate, and the outer wall of the plate body 304 is fixedly connected with a rubber scraping layer, and the plate body 304 is attached to the glass window 10 through the rubber scraping layer.
[0028] Working principle:
[0029] When the foam pad needs to be dried, the foam pad to be dried is prevented between the two clamping plates 206, and then the handle 207 is rotated, the handle 207 drives the double-headed stud 205 to rotate, the double-headed stud 205 drives the connecting rod clamping plate 206 to move inward, the inner side of the two clamping plates 206 contacts the foam pad and then fixes it (the fixing mode of the remaining clamping plates 206 to the foam pad is the same as described above), after the foam pad is fixed, stop rotating the handle 207, then close the door 9, connect the power supply of the second servo motor 201 (the second servo motor 201 is electrically connected with the storage battery 11, and the storage battery 11 provides power for the second servo motor 201 to drive the second servo motor 201 to rotate), the second servo motor 201 drives the first bevel gear 202 to rotate, the first bevel gear 202 drives the two second bevel gears 203 to rotate, the two second bevel gears 203 drive the first housing 204 to rotate, and then drive the fixed foam pad to rotate vertically;
[0030] The external power supply of the first servo motor 4 is turned on and started, the first servo motor 4 drives the column 5 to rotate, the column 5 drives the first shell 204 to rotate and further drives the foam pad to rotate transversely, the first servo motor 4 is reversely rotated after the column 5 is rotated for 306 degrees, so that the second servo motor 201 is prevented from winding, the external power supply of the three carbon fiber heating plates 304 is turned on and started, the carbon fiber heating plates 304 generate heat and further uniformly heat and dry the rotating foam pad (the carbon fiber heating plate 7 is prior art, the carbon fiber heating plate 7 can be directly soaked in water and used, and has extremely high waterproof performance), and the water is dropped below the inner wall of the box body 1 and discharged through the water outlet 8, and the worker uses an external box to recycle the same;
[0031] The worker can observe the drying condition of the foam pad in the box body 1 through the glass window 10, if the vision of the worker is shielded by the water splashed by the foam pad on the glass window 10, the external power supply of the third servo motor 305 is turned on and started, the third servo motor 305 drives the worm 302 to rotate, the worm 302 drives the worm wheel 303 to rotate (the worm 302 and the worm wheel 303 have a self-locking function, when the worm wheel 303 does not drive the plate body 304 to rotate, the plate body 304 is not easy to be rotated by external influence, and the stability of the plate body 304 is further increased), the worm wheel 303 drives the plate body 304 to rotate, the rubber scraping layer on the plate body 304 is in contact with the glass window 10 and further scrapes the water on the glass window 10 (the process of scraping the water by the rubber scraping layer is similar to that of the automobile wiper), the scraped water flows into the lower part of the inner wall of the box body 1 along the inclined surface below the box door 9 and is discharged through the water outlet 8, after the water on the glass window 10 is scraped, the third servo motor 305 is reversely rotated to make the plate body 304 reversely rotate to the initial position, after the plate body 304 is reset, the third servo motor 305 is turned off, the water on the glass window 10 is scraped by the rubber scraping layer on the plate body 304 through the above-mentioned mode, and the vision of the worker is prevented from being shielded;
[0032] After the foam pad is heated and dried, the first servo motor 4, the second servo motor 201 and the three carbon fiber heating plates 7 are turned off, then the box door 4 is opened, the two clamping plates 206 are reversely moved by reversely rotating the handle 207 to cancel the fixation of the foam pad after being heated and dried, and finally the worker takes out the foam pad, so that the drying work of the foam pad is completed.
[0033] Although the utility model has been illustrated and described by referring to the preferred embodiments, it should be understood by those skilled in the art that various changes in form and details can be made within the scope of the claims.
Claims
1. A drying device for foam pad production, comprising a box (1) and a first servo motor (4), the upper end of the box (1) is fixedly connected with the first servo motor (4) through a support, characterized in that: The output shaft of the first servo motor (4) is connected with the column (5) through a reduction box, the outer wall of the column (5) is rotatably connected with the box body (1) through a bearing, the inner wall of the column (5) is provided with the turnover mechanism (2), the front end of the box body (1) is movably connected with the box door (9) through a hinge, the middle inner wall of the box door (9) is fixedly connected with the glass window (10), and the outer wall of the box door (9) is provided with the water scraping mechanism (3).
2. The drying apparatus for producing a foam pad according to claim 1, characterized by: The turnover mechanism (2) comprises a second servo motor (201), the outer wall of the second servo motor (201) is fixedly connected with the column (5) through a support, the output shaft of the second servo motor (201) is connected with the rotating shaft of the first bevel gear (202) through a reduction box, the inner walls of the first bevel gears (202) are rotatably connected with the column (5) through rotating shafts, the outer walls of the first bevel gears (202) are meshed with the second bevel gears (203), the second bevel gears (203) are rotatably connected with the column (5) through rotating shafts, and the outer walls of the rotating shafts of the second bevel gears (203) are fixedly connected with the first housing (204).
3. The drying apparatus for producing a foam pad according to claim 2, characterized by: The inner wall of the first housing (204) is rotatably connected with the double-headed stud (205) through a bearing, the tail end of the double-headed stud (205) is fixedly connected with the handle (207), the outer walls of the double-headed stud (205) are threadedly connected with the clamping plates (206), and the outer walls of the clamping plates (206) are slidably connected with the first housing (204).
4. The drying apparatus for producing a foam pad according to claim 1, characterized by: The water scraping mechanism (3) comprises a second housing (301), the inner wall of the second housing (301) is rotatably connected with the worm (302) through a bearing, the tail end of the worm (302) is connected with the reduction box of the output shaft of the third servo motor (305), the outer wall of the third servo motor (305) is fixedly connected with the second housing (301) through a support, the outer wall of the worm (302) is meshed with the worm gear (303), and the inner walls of the worm gear (303) are rotatably connected with the second housing (301) and the box door (9) through rotating shafts.
5. The drying apparatus for producing a foam pad according to claim 4, characterized by: The tail end of the rotating shaft of the worm gear (303) is fixedly connected with the plate body (304), the outer wall of the plate body (304) is fixedly connected with a rubber scraping layer, and the plate body (304) is attached to the glass window (10) through the rubber scraping layer.
6. The drying apparatus for foam pad production according to claim 1, characterized in that: The inner walls on the two sides of the upper portion of the box body (1) are provided with air outlets (6), the lower end of the box body (1) is provided with a water outlet (8), the left inner wall, the right inner wall and the rear inner wall of the box body (1) are fixedly connected with carbon fiber heating plates (7), and the right side of the upper end of the box body (1) is fixedly connected with a storage battery (11).
Citation Information
Patent Citations
Drying equipment for foam product production
CN210820504U