Condensing device for producing water reducing agent

By designing a transmission mechanism and a finned condenser, the problem of long heat exchange cycles in traditional condensers was solved, enabling uniform and rapid cooling of the water-reducing agent and improving production efficiency and product quality.

CN223814989UActive Publication Date: 2026-01-20BAZHOU HEBANG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520428052.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-20
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Traditional condensing units have small heat exchange areas, resulting in long heat exchange cycles and low efficiency. In particular, the cooling speed is slow when processing large quantities of water-reducing agents, which affects production efficiency.

Method used

A condensation device including a cooling box, a condenser, a transmission mechanism, and an air cooler was designed. Through the cooperation of the transmission rod and the turning block, the water-reducing agent is evenly turned in the cooling box, and the fins are used to increase the contact area between the cold air and the water-reducing agent, so as to achieve rapid and uniform cooling.

Benefits of technology

It improves heat exchange efficiency, ensures uniform and rapid cooling of the water-reducing agent, and enhances production efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water reducing agent production equipment, and discloses a condensing device for water reducing agent production, which comprises a cooling box, a condenser is arranged on one side of the cooling box, a condensing pipe is fixedly connected to one side of the condenser, a top cover is arranged on the top of the cooling box, a transmission mechanism is arranged on the top of the cooling box, and a water outlet is formed in the top of the transmission mechanism. The transmission mechanism comprises a motor, one side of the cooling box is fixedly connected with the motor, one side of the motor is fixedly connected with a transmission rod, the surface of the transmission rod is fixedly connected with a turning mechanism, the turning mechanism comprises first synchronous wheels, and the two sides of the surface of the transmission rod are fixedly connected with the first synchronous wheels; a transmission belt is slidably connected to the surface of the first synchronous wheel, a second synchronous wheel is slidably connected to the inner side of the transmission belt, a circular shaft is fixedly connected to one end of the second synchronous wheel, and the water reducing agent is turned over in the cooling box by rotating the turning block, so that heat distribution is more uniform.
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Description

TECHNICAL FIELD

[0001] The utility model relates to water reducing agent production equipment technical field, concretely is a condensing device for water reducing agent production. BACKGROUND

[0002] Water reducing agent is a kind of under the condition of maintaining the slump of concrete unchanged, can reduce the water content when stirring, water reducing agent mostly belongs to anionic surfactant, is widely used in the field of construction, can improve the workability of concrete, reduce unit water consumption, improve the fluidity of concrete;Water reducing agent usually needs to be heated and mixed in the production process, therefore the temperature of the water reducing agent produced is higher, the temperature of water reducing agent can be quickly reduced by condensing device, so that it reaches the suitable storage and use conditions;But when handling water reducing agent raw materials, the overall heat exchange area of traditional condensing device is small, increases the heat exchange period, leads to the extension of heat exchange period, especially when the processing capacity is larger, the slow cooling speed leads to low production efficiency. SUMMARY

[0003] (I) the technical problem solved

[0004] In view of the deficiencies of prior art, the present application provides a condensing device for water reducing agent production, which solves the problem of long heat exchange period and low efficiency caused by small heat exchange area.

[0005] (II) technical scheme

[0006] To achieve the above object, the utility model provides the following technical scheme: a condensing device for water reducing agent production, including cooling tank, the one side of cooling tank is equipped with condenser, the one side of condenser is fixedly connected with condenser pipe, the top of cooling tank is equipped with top cover, the top of cooling tank is equipped with transmission mechanism, transmission mechanism includes motor, the one side of cooling tank is fixedly connected with motor, the one side of motor is fixedly connected with transmission rod, the surface of transmission rod is fixedly connected with turnover mechanism, turnover mechanism includes first synchronous wheel, the both sides of transmission rod surface are fixedly connected with first synchronous wheel, the surface of first synchronous wheel is connected with transmission belt slidingly, the inner side of transmission belt is connected with second synchronous wheel slidingly, the one end of second synchronous wheel is fixedly connected with round shaft, the one end of round shaft is fixedly connected with turnover block, make water reducing agent in cooling tank turnover by rotating turnover block, make heat distribution more evenly.

[0007] In some embodiments, the both ends of the transmission rod surface are rotatably connected with support blocks, the bottom of the support block is fixedly connected with the top cover, the middle of the transmission rod is fixedly connected with the first conical tooth, and the bottom of the first conical tooth is drivingly connected with the second conical tooth.

[0008] In some embodiments of the application, the top of the top cover is fixedly connected with an air cooler, both sides of the air cooler are fixedly connected with cooling pipes, and the ends of the cooling pipes are installed with hollow blocks, one end of each hollow block is fixedly connected with an exhaust pipe.

[0009] In some embodiments of the application, the surface of the turning block is initially provided with a circular through hole.

[0010] In some embodiments of the application, the surface of the hollow block is installed with fins, and the material of the fins includes but is not limited to aluminum, copper, aluminum alloy or copper alloy.

[0011] In some embodiments of the application, the first conical tooth and the second conical tooth are of the same size, the bottom of the second conical tooth is fixedly connected with a round rod, and the surface of the round rod is fixedly connected with a stirring rod.

[0012] In some embodiments of the application, the inside of the cooling box is installed with a temperature sensor, and the bottom of the temperature sensor is installed with a detection rod through bolts.

[0013] In some embodiments of the application, one side of the second synchronous wheel is rotatably connected with a connecting shaft, and the connecting shaft is fixedly connected with a cooling box on one side.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the condenser for water reducing agent production provided by the application has the following beneficial effects:

[0016] 1、The rotation of the transmission rod makes the first conical tooth start to rotate, which in turn drives the second conical tooth to rotate, and when the second conical tooth starts to rotate, the round rod rotates, at which time the stirring rod installed on the surface of the round rod stirs in the cooling box. When the transmission rod rotates, the first synchronous wheel drives the second synchronous wheel to rotate through the transmission belt, one end of the second synchronous wheel is fixedly connected with a turning block, and the turning block is fixedly installed on both sides of the turning block, so that the turning block also rotates in the cooling box. The rotation of the stirring rod and the turning block in the cooling box is conducive to more fully turning the water reducing agent in the cooling box, improving the heat exchange efficiency, ensuring uniform and rapid cooling of the water reducing agent, and thus improving the overall processing efficiency and product quality.

[0017] 2、The air cooler is started to transmit cold air to the hollow block through the cooling pipe, at which time the hollow block is filled with cold air and the fins transmit the cold air to the water reducing agent. The fins increase the contact area of the cold air and the water reducing agent, realize uniform and efficient cooling, improve the production efficiency, and ensure the quality stability of the water reducing agent. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the application;

[0019] Figure 2 It is the section structure schematic view of the cooling box of the utility model;

[0020] Figure 3 It is the structure schematic view of the transmission mechanism of the utility model;

[0021] Figure 4 It is the structure schematic view of the turning mechanism of the utility model;

[0022] Figure 5 It is the structure schematic view of the hollow block of the utility model;

[0023] In the figure: 1, cooling box; 101, condenser; 102, condensing pipe; 103, top cover; 104, temperature sensor; 2, transmission mechanism; 201, motor; 202, transmission rod; 203, support block; 204, first conical tooth; 205, second conical tooth; 2051, round rod; 2052, stirring rod; 3, turning mechanism; 301, first synchronous wheel; 302, transmission belt; 303, second synchronous wheel; 304, connecting shaft; 305, round shaft; 306, turning block; 4, air cooler; 401, cooling pipe; 402, hollow block; 403, fin; 404, exhaust pipe. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0025] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative positional relationship, movement condition and the like between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.

[0026] In the present application, unless otherwise explicitly specified and limited, the terms "connection", "fixation" and the like should be understood broadly, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through intermediate medium; can be internal connection of two elements or interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] In addition, the description such as "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the present application.

[0028] Referring to Figures 1-5 The utility model provides a condensing device for water reducing agent production, including cooling box 1, one side of cooling box 1 is equipped with condenser 101, one side fixedly connected with condenser pipe 102 of condenser 101, the top of cooling box 1 is equipped with top cover 103, the top of cooling box 1 is equipped with transmission mechanism 2, and transmission mechanism 2 includes motor 201, one side of cooling box 1 is fixedly connected with motor 201, one side fixedly connected with transmission rod 202 of motor 201, the surface fixedly connected with turning mechanism 3 of transmission rod 202, and turning mechanism 3 includes first synchronous wheel 301, and both sides fixedly connected with first synchronous wheel 301 on the surface of transmission rod 202, the surface of first synchronous wheel 301 is connected with transmission belt 302 slidingly, and the inner side of transmission belt 302 is connected with second synchronous wheel 303 slidingly, and one end of second synchronous wheel 303 is fixedly connected with round shaft 305, and one end of round shaft 305 is fixedly connected with turning block 306, and the water reducing agent is turned in cooling box 1 by rotating turning block 306, and the heat distribution is more uniform.

[0029] In a preferred embodiment, both ends of the transmission rod 202 are rotatably connected with support blocks 203, the bottom of the support block 203 is fixedly connected with the top cover 103, the middle of the transmission rod 202 is fixedly connected with the first tapered tooth 204, and the bottom of the first tapered tooth 204 is drivingly connected with the second tapered tooth 205.

[0030] The transmission principle of the tapered tooth is used to realize the effective transmission and conversion of power.

[0031] In a preferred embodiment, the top of the top cover 103 is fixedly connected with the air cooler 4, the two sides of the air cooler 4 are fixedly connected with the cooling pipe 401, the end of the cooling pipe 401 is provided with the hollow block 402, and one end of the hollow block 402 is fixedly connected with the exhaust pipe 404.

[0032] The air cooler 4 transmits cold air to the hollow block 402 through the cooling pipe 401 to provide continuous cooling effect for the hollow block 402 and the fin 403.

[0033] In a preferred embodiment, the surface of the turning block 306 has a circular through hole.

[0034] Make the turnover block 306 more flexible when turning over the water reducing agent, reduce the resistance, improve the turnover efficiency.

[0035] In a preferred embodiment, the surface of the hollow block 402 is provided with fins 403, and the material of the fins 403 includes but is not limited to aluminum, copper, aluminum alloy or copper alloy.

[0036] In a preferred embodiment, the first tapered tooth 204 is the same size as the second tapered tooth 205, and the bottom of the second tapered tooth 205 is fixedly connected with a round rod 2051, and the surface of the round rod 2051 is fixedly connected with a stirring rod 2052.

[0037] In a preferred embodiment, the inside of the cooling box 1 is provided with a temperature sensor 104, and the bottom of the temperature sensor 104 is provided with a detection rod through bolts.

[0038] The temperature sensor 104 can monitor the temperature in the cooling box 1 in real time, and provide accurate temperature data for the operator.

[0039] In a preferred embodiment, one side of the second synchronous wheel 303 is rotatably connected with a connecting shaft 304, and one side of the connecting shaft 304 is fixedly connected with the cooling box 1, which can improve the reliability and durability of the turnover mechanism 3 and prolong its service life.

[0040] The working principle of the utility model is: when using, starting motor 201 makes transmission rod 202 begin to rotate, when transmission rod 202 rotates, first tapered tooth 204 begins to rotate and drives second tapered tooth 205 to rotate, when second tapered tooth 205 begins to rotate, round rod 2051 rotates, at this time, stirring rod 2052 installed on the surface of round rod 2051 stirs in cooling box 1, when transmission rod 202 rotates, first synchronous wheel 301 drives second synchronous wheel 303 to rotate through transmission belt 302, and one end of second synchronous wheel 303 is fixedly connected with turnover block 306, and the both sides of turnover block 306 are fixedly installed with turnover block 306, so that turnover block 306 also rotates in cooling box 1, and through the rotation of stirring rod 2052 and turnover block 306 in cooling box 1, the water reducing agent in cooling box 1 can be more fully turned over, the heat exchange efficiency is improved, the water reducing agent can be uniformly and quickly cooled, and the overall processing efficiency and product quality are improved, for quickly cooling the water reducing agent, starting air cooler 4 (model: FLS-Z38ASR) transmits cold air to hollow block 402 through cooling pipe 401, at this time, hollow block 402 is filled with cold air and transmits the cold air to the water reducing agent through fins 403, the contact area of the cold air and the water reducing agent is increased by using fins 403, uniform and efficient cooling is realized, the production efficiency is improved, and the quality stability of the water reducing agent is ensured.

[0041] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in the specification.

[0042] In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, also not within the scope of protection required by the present application.

[0043] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A condensation device for the production of water-reducing agents, characterized in that: The cooling box (1) includes a condenser (101) on one side, a condenser tube (102) fixedly connected to one side of the condenser (101), a top cover (103) on the top of the cooling box (1), a transmission mechanism (2) on the top of the cooling box (1), the transmission mechanism (2) including a motor (201), a motor (201) fixedly connected to one side of the cooling box (1), a transmission rod (202) fixedly connected to one side of the motor (201), and a flipping mechanism (3) fixedly connected to the surface of the transmission rod (202). The flipping mechanism (3) includes a first synchronous pulley (301). The first synchronous pulley (301) is fixedly connected to both sides of the surface of the transmission rod (202). The transmission belt (302) is slidably connected to the surface of the first synchronous pulley (301). The second synchronous pulley (303) is slidably connected to the inner side of the transmission belt (302). A round shaft (305) is fixedly connected to one end of the second synchronous pulley (303). A flipping block (306) is fixedly connected to one end of the round shaft (305). The water-reducing agent is flipped in the cooling box (1) by rotating the flipping block (306).

2. A condensation device for producing a water-reducing agent according to claim 1, characterized in that: Support blocks (203) are rotatably connected to both ends of the surface of the transmission rod (202). A top cover (103) is fixedly connected to the bottom of the support block (203). A first conical tooth (204) is fixedly connected to the middle of the transmission rod (202). A second conical tooth (205) is connected to the bottom of the first conical tooth (204).

3. A condensation device for producing a water-reducing agent according to claim 1, characterized in that: The top of the top cover (103) is fixedly connected to an air cooler (4), and cooling pipes (401) are fixedly connected to both sides of the air cooler (4). A hollow block (402) is installed at the end of the cooling pipe (401), and an exhaust pipe (404) is fixedly connected to one end of the hollow block (402).

4. A condensation device for producing a water-reducing agent according to claim 1, characterized in that: The surface of the flipping block (306) begins to have circular through holes.

5. A condensation device for producing a water-reducing agent according to claim 3, characterized in that: The surface of the hollow block (402) is fitted with fins (403), and the material of the fins (403) includes, but is not limited to, aluminum, copper, aluminum alloy or copper alloy.

6. A condensation device for producing a water-reducing agent according to claim 2, characterized in that: The first conical tooth (204) and the second conical tooth (205) are the same size. A round rod (2051) is fixedly connected to the bottom of the second conical tooth (205), and a stirring rod (2052) is fixedly connected to the surface of the round rod (2051).

7. A condensation device for producing a water-reducing agent according to claim 1, characterized in that: A temperature sensor (104) is installed inside the cooling box (1), and a detection rod is bolted to the bottom of the temperature sensor (104).

8. A condensation device for producing a water-reducing agent according to claim 1, characterized in that: A connecting shaft (304) is rotatably connected to one side of the second synchronous pulley (303), and a cooling box (1) is fixedly connected to one side of the connecting shaft (304).