Cutting, detecting and packaging device

Abstract

The utility model belongs to the technical field of automation equipment, and particularly relates to a cutting, detecting and packaging device. The cutting, detecting and packaging device mainly comprises a cutting assembly, a feeding assembly, an air blowing assembly, a detecting assembly, a carrying assembly and a packaging assembly. The cutting assembly is arranged below the feeding assembly. The blowing assembly is arranged at the downstream of the feeding assembly; the detection assembly is arranged at the downstream of the blowing assembly; the packaging assembly is arranged on the downstream of the detection assembly. The carrying assembly sucks the products to move among the blowing assembly, the detecting assembly and the packaging assembly. The feeding assembly comprises a feeding air cylinder and a feeding suction nozzle. The detection assembly comprises a camera and a light source; the light source is arranged below the camera; the carrying assembly comprises two groups of carrying cylinders and carrying suction nozzles; the packaging assembly comprises a non-defective product collecting barrel and a defective product collecting barrel. The cutting, detecting and packaging device can be used for automatically detecting and packaging the cut wafer products, so that the production efficiency is improved, and the production quality is ensured.

Description

Technical Field

[0001] This utility model belongs to the field of automation equipment technology, and specifically relates to a cutting, inspection and packaging device. Background Technology

[0002] Disc-shaped products are a common type of industrial product, widely used in industries such as electronics, daily chemicals, auto parts, machinery manufacturing, automobiles, construction, and printing. Therefore, the testing and packaging of disc-shaped products after production is a very important aspect.

[0003] In the existing production and processing process, after the round sheet products are cut and processed, they need to be inspected and packaged. This is mostly done manually, which results in a large workload, high labor costs, and low efficiency. In addition, there are many unstable factors in manual production, and manual inspection can have large errors, making it difficult to guarantee the quality of the shipped round sheet products. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a cutting, inspection, and packaging device, which aims to automate the inspection and packaging of round sheet products after cutting, thereby improving production efficiency and ensuring production quality.

[0005] To achieve the above objectives, this utility model provides a cutting, inspection, and packaging device, including a cutting component, a feeding component, an air blowing component, an inspection component, a conveying component, and a packaging component; the cutting component is located below the feeding component; the air blowing component is located downstream of the feeding component; the inspection component is located downstream of the air blowing component; the packaging component is located downstream of the inspection component; the conveying component can pick up products and move them between the air blowing component, the inspection component, and the packaging component; the feeding component includes a feeding cylinder and a feeding nozzle; the feeding nozzle is connected to the feeding cylinder; the inspection component includes a camera and a light source; the light source is located below the camera; the conveying component includes two sets of conveying cylinders and conveying nozzles; the conveying nozzles are connected to the conveying cylinders; the packaging component includes a good product receiving cylinder and a defective product receiving cylinder.

[0006] A cutting, inspection, and packaging device includes a cutting component, a feeding component, an air blowing component, an inspection component, a conveying component, and a packaging component. These six components work together to perform inspection and packaging of round sheet products after cutting. The cutting component cuts the products into round sheets. The feeding component, mainly used to feed the cut round sheets, includes a feeding cylinder and a feeding nozzle. The feeding cylinder controls the movement of the feeding nozzle. After the round sheet is sucked up, it is moved to the air blowing component, which blows air onto the round sheet to remove dust. The conveying component then transports the dust-removed round sheet to the inspection component. The inspection component includes a camera and a light source. The light source provides supplementary lighting to ensure more accurate camera capture. The inspection component inspects the size and appearance of the round sheet. After inspection, the conveying component places the round sheet products that pass inspection into a good product receiving bin and the round sheet products that fail inspection into a defective product receiving bin. The handling assembly is equipped with two sets of handling cylinders and handling nozzles. One set of handling cylinders and handling nozzles moves the dust-removed disc products to the testing assembly, while the other set of handling cylinders and handling nozzles moves the disc products that have been tested in the testing assembly to the packaging assembly. The two do not interfere with each other, which improves the working efficiency of the device.

[0007] Furthermore, the air blowing assembly includes an air source device and an air blowing pipe; the output end of the air source device is connected to the air blowing pipe; the air blowing pipe is positioned directly opposite the product.

[0008] The air blowing assembly also includes an air source device and an air blowing pipe. The air source device provides the required gas to the air blowing pipe, so that the air blowing pipe blows air to remove dust from the cut round products.

[0009] Furthermore, the air blowing assembly and the detection assembly include positioning posts; the positioning posts are located on the outside of the product; four positioning posts are provided on the outside of the product.

[0010] The air blowing assembly and detection assembly include positioning posts, which are located on the outside of the disc-shaped product. These positioning posts prevent the disc-shaped product from moving when it is placed in the air blowing assembly for dust removal or in the detection assembly for detection. Furthermore, there are four positioning posts on the outside of each disc-shaped product; these four posts can enclose the disc-shaped product within its storage area, preventing further movement.

[0011] Furthermore, the feeding and conveying components also include a vacuum generator and a digital sensor; the output of the vacuum generator is connected to the feeding nozzle and the conveying nozzle; the digital sensor is connected to the feeding nozzle and the conveying nozzle.

[0012] The vacuum generator is the main component that generates suction force for the feeding and conveying nozzles, controlling them to pick up disc-shaped products and enabling their movement. Digital sensors detect the vacuum level; only when the vacuum level reaches a specified value can the feeding and conveying components pick up the disc-shaped products.

[0013] Furthermore, the feeding assembly also includes a back plate, a feeding slide rail, a feeding sliding block, and a feeding servo motor; the feeding servo motor is mounted on the back plate; the feeding sliding block is mounted on the back plate; the feeding sliding block is provided with a groove, which cooperates with the feeding slide rail, and the feeding assembly is slidably mounted on the feeding slide rail.

[0014] The back plate is equipped with a feeding servo motor and a feeding sliding block. The groove on the feeding sliding block cooperates with the feeding slide rail, allowing the feeding component to slide on the feeding slide rail, thereby driving the round sheet products picked up by the feeding nozzle to move and transfer the round sheet products to the blowing component. The feeding servo motor can precisely control the movement of the feeding component to ensure the accurate movement of the round sheet products.

[0015] Furthermore, the conveying assembly also includes a conveying slide rail, a conveying plate, a conveying rod, and a conveying servo motor; the conveying plate and the conveying rod are connected; the conveying rod is equipped with a conveying servo motor; the conveying plate is equipped with a sliding groove, which cooperates with the conveying slide rail, and the conveying assembly is slidably mounted on the conveying slide rail.

[0016] The transport rod is connected to the transport servo motor and the transport plate. The slide groove on the transport plate cooperates with the transport slide rail, allowing the transport component to slide on the transport slide rail. This drives the disc-shaped products picked up by the transport suction nozzle to move between the air blowing component, the detection component and the packaging component. The transport servo motor can precisely control the movement of the transport component, so that the disc-shaped products can be accurately transported to the corresponding position.

[0017] Furthermore, there are two sets of feeding components, air blowing components, detection components, handling components, and packaging components; the two sets of feeding components, air blowing components, detection components, handling components, and packaging components are symmetrically arranged.

[0018] The two sets of feeding components, air blowing components, detection components, handling components and packaging components are symmetrically arranged, which can improve the working efficiency of the cutting, detection and packaging device.

[0019] Furthermore, it also includes a base frame; the feeding assembly, air blowing assembly, detection assembly, handling assembly and packaging assembly are located above the base frame.

[0020] The base frame serves as the foundation for securing the feeding assembly, air blowing assembly, detection assembly, handling assembly, and packaging assembly.

[0021] Furthermore, limiting blocks are provided on the outer sides of the good product receiving cylinder and the defective product receiving cylinder; the limiting blocks are fixed on the base frame.

[0022] The limit block can be used to fix the good product receiving cylinder and the defective product receiving cylinder.

[0023] Furthermore, the detection assembly also includes a fixing block, a fixing rod, and a fixing plate; the fixing block is mounted on the base frame; the fixing rod is connected to the fixing block; the fixing plate is connected to the fixing rod; and the camera is mounted on the fixing plate.

[0024] The inspection assembly also includes a fixing block, a fixing rod, and a fixing plate, which together fix the inspection device to the base frame. The fixing rod has height, which can fix the fixing plate in the upper position, so that the camera can be fixed in the upper position to inspect the disc-shaped products that enter the inspection device below.

[0025] Beneficial effects

[0026] 1. The cutting, inspection, and packaging device of this utility model can automatically inspect and package round sheet products after cutting, thereby improving production efficiency and ensuring production quality;

[0027] 2. The cutting, inspection and packaging device of this utility model is equipped with two sets of feeding components, air blowing components, inspection components, handling components and packaging components. The two sets work simultaneously without affecting each other, thus improving production efficiency.

[0028] 3. The cutting, inspection and packaging device of this utility model is equipped with an air blowing component, which can clean and remove dust from the round sheet products after cutting. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the cutting, inspection, and packaging device.

[0030] Figure 2 Top view of the cutting and inspection packaging device;

[0031] Figure 3 This is a schematic diagram of the feeding assembly.

[0032] Figure 4 This is a schematic diagram of the detection component.

[0033] Figure 5 This is a structural diagram of the handling component;

[0034] Figure 6 The left view of the detection component;

[0035] Figure 7 This is a schematic diagram of the air blowing assembly;

[0036] Figure 8 This is the right view of the feeding component.

[0037] In the attached diagram: 1. Feeding assembly; 2. Air blowing assembly; 3. Detection assembly; 4. Handling assembly; 5. Packaging assembly; 6. Base frame; 11. Feeding cylinder; 12. Feeding nozzle; 13. Vacuum generator; 14. Digital sensor; 15. Back plate; 16. Feeding slide rail; 17. Feeding sliding block; 18. Feeding servo motor; 21. Air blowing pipe; 22. Positioning post; 31. Camera; 32. Light source; 33. Fixing block; 34. Fixing rod; 35. Fixing plate; 41. Handling cylinder; 42. Handling nozzle; 43. Handling slide rail; 44. Handling plate; 45. Handling rod; 46. Handling servo motor; 51. Good product receiving cylinder; 52. Defective product receiving cylinder; 53. Limit block. Detailed Implementation

[0038] Example 1

[0039] like Figures 1 to 8 The cutting, inspection, and packaging device shown includes a cutting component, a feeding component 1, an air blowing component 2, an inspection component 3, a conveying component 4, and a packaging component 5. The cutting component is located below the feeding component 1; the air blowing component 2 is located downstream of the feeding component 1; the inspection component 3 is located downstream of the air blowing component 2; and the packaging component 5 is located downstream of the inspection component 3. The conveying component 4 can pick up disc-shaped products and move them between the air blowing component 2, the inspection component 3, and the packaging component 5. The feeding component 1 includes a feeding cylinder 1. 1. Feeding nozzle 12; feeding nozzle 12 is connected to feeding cylinder 11; there are eight feeding nozzles 12; detection component 3 includes camera 31 and light source 32; light source 32 is located below camera 31; handling component 4 includes two sets of handling cylinders 41 and handling nozzles 42; handling nozzles 42 are connected to handling cylinders 41; there are eight handling nozzles 42 in one set; packaging component 5 includes good product receiving cylinder 51 and defective product receiving cylinder 52; good product receiving cylinder 51 and defective product receiving cylinder 52 are cylindrical structures.

[0040] A cutting, inspection and packaging device includes a cutting component, a feeding component 1, an air blowing component 2, an inspection component 3, a conveying component 4 and a packaging component 5. These six components work together to perform inspection and packaging of round sheet products after cutting. The cutting component cuts the round pieces to obtain circular products. The feeding component 1 is mainly used to feed the cut round pieces, including a feeding cylinder 11 and a feeding nozzle 12. The feeding cylinder 11 can control the movement of the feeding nozzle 12. There are eight feeding nozzles 12, corresponding to eight round pieces after cutting. After the cut round pieces are sucked in, they are moved to the blowing component 2. The blowing component 2 blows air on the round pieces to remove dust. The transport component 4 then transports the dust-removed round pieces to the inspection component 3. The inspection component 3 includes a camera 31 and a light source 32. The light source 32 can provide supplementary lighting to ensure that the camera 31 captures more accurately. The inspection component 3 can inspect the size and appearance of the round pieces. After inspection, the transport component 4 puts the round pieces that pass inspection into the good product collection bin 51 and the round pieces that fail inspection into the defective product collection bin 52. The conveying assembly 4 is equipped with two sets of conveying cylinders 41 and conveying nozzles 42. Each set of conveying nozzles 42 has eight nozzles, which can pick up eight round products at a time. While one set of conveying cylinders 41 and conveying nozzles 42 is conveying the dust-removed round products to the testing assembly 3, the other set of conveying cylinders 41 and conveying nozzles 42 is conveying the round products that have been tested in the testing assembly 3 to the packaging assembly 4. The two do not interfere with each other, which improves the working efficiency of the device.

[0041] like Figure 7 As shown, the air blowing assembly 2 includes an air source device and an air blowing pipe 21; the output end of the air source device is connected to the air blowing pipe 21; the air blowing pipe 21 is positioned directly opposite the disc-shaped product; two air blowing pipes 21 are provided on the outer side of a disc-shaped product.

[0042] The air blowing assembly 2 also includes an air source device and an air blowing pipe 21. The air source device provides the required gas to the air blowing pipe 21, so that the air blowing pipe 21 blows air to remove dust from the cut round products.

[0043] The air blowing assembly 2 and the detection assembly 3 include positioning posts 22; the positioning posts 22 are slender cylinders; the positioning posts 22 are located on the outside of the disc-shaped product; four positioning posts 22 are provided on the outside of a disc-shaped product.

[0044] The air blowing assembly 2 and the detection assembly 3 both include positioning posts 22. These positioning posts 22 are located on the outside of the disc-shaped product and prevent movement when the disc-shaped product is placed in the air blowing assembly 2 for dust removal or in the detection assembly 3 for detection. Furthermore, there are four positioning posts 22 on the outside of each disc-shaped product. These four positioning posts 22 can enclose the disc-shaped product in the storage area, preventing movement.

[0045] like Figure 3 , Figure 5 and Figure 6 As shown, the feeding assembly 1 and the conveying assembly 4 also include a vacuum generator 13 and a digital sensor 14; the output end of the vacuum generator 13 is connected to the feeding nozzle 12 and the conveying nozzle 42; the digital sensor 14 is connected to the feeding nozzle 12 and the conveying nozzle 42; the feeding assembly 1 is provided with eight digital sensors 14; the conveying assembly 4 has two sets of digital sensors 14, and each set of digital sensors 14 includes eight sensors.

[0046] The vacuum generator 13 is the main component that generates suction force for the feeding nozzle 12 and the transport nozzle 42, controlling the feeding nozzle 12 and the transport nozzle 42 to pick up disc-shaped products and realize the movement of disc-shaped products. The digital sensor 14 is used to detect the vacuum level. Only when the vacuum level reaches a specified value can the feeding nozzle 12 and the transport nozzle 42 pick up disc-shaped products. The feeding assembly 1 is equipped with eight digital sensors 14, which correspond to the eight feeding nozzles 12 in the feeding assembly 1. The transport assembly 4 has two sets of digital sensors 14, with each set of digital sensors consisting of eight, corresponding to the two sets of transport nozzles 42 in the transport assembly 4.

[0047] like Figure 8 As shown, the feeding assembly 1 also includes a back plate 15, a feeding slide rail 16, a feeding sliding block 17, and a feeding servo motor 18; the feeding servo motor 18 is disposed on the back plate 15; the feeding sliding block 17 is disposed on the back plate 15; the feeding sliding block 17 is provided with a sliding groove, which cooperates with the feeding slide rail 16, and the feeding assembly 1 is slidably disposed on the feeding slide rail 16.

[0048] The back plate 15 is equipped with a feeding servo motor 18 and a feeding sliding block 17. The sliding groove on the feeding sliding block 17 cooperates with the feeding slide rail 16, so that the feeding component 1 can slide on the feeding slide rail 16, thereby driving the round sheet products picked up by the feeding nozzle 12 to move and transfer the round sheet products to the blowing component 2. The feeding servo motor 18 can precisely control the movement of the feeding component 1 to ensure the precise movement of the round sheet products.

[0049] like Figure 5 and Figure 6As shown, the conveying assembly 4 also includes a conveying slide rail 43, a conveying plate 44, a conveying rod 45, and a conveying servo motor 46; the conveying plate 44 and the conveying rod 45 are connected; the conveying rod 45 is equipped with a conveying servo motor 46; the conveying plate 44 is equipped with a sliding groove, which cooperates with the conveying slide rail 43, and the conveying assembly 4 is slidably mounted on the conveying slide rail 43.

[0050] The conveying rod 45 is connected to the conveying servo motor 46 and the conveying plate 44. The slide groove on the conveying plate 44 cooperates with the conveying slide rail 43, so that the conveying component 4 can slide on the conveying slide rail 43, thereby driving the disc-shaped products picked up by the conveying suction nozzle 42 to move between the blowing component 2, the detection component 3 and the packaging component 5. The conveying servo motor 46 can precisely control the movement of the conveying component 4, so that the disc-shaped products can be accurately transported to the corresponding position.

[0051] like Figure 1 As shown, there are two sets of feeding assembly 1, air blowing assembly 2, detection assembly 3, handling assembly 4 and packaging assembly 5; the two sets of feeding assembly 1, air blowing assembly 2, detection assembly 3, handling assembly 4 and packaging assembly 5 are symmetrically arranged.

[0052] The two sets of feeding components 1, blowing components 2, detection components 3, conveying components 4 and packaging components 5 are symmetrically arranged, which can improve the working efficiency of the cutting, detection and packaging device.

[0053] It also includes a base frame 6; a feeding assembly 1, an air blowing assembly 2, a detection assembly 3, a handling assembly 4, and a packaging assembly 5 are arranged above the base frame 6.

[0054] The base frame 6 serves as the foundation for fixing the feeding assembly 1, the air blowing assembly 2, the detection assembly 3, the handling assembly 4, and the packaging assembly 5.

[0055] like Figure 2 As shown, a limiting block 53 is provided on the outer side of the good product receiving cylinder 51 and the defective product receiving cylinder 52; the limiting block 53 is fixed on the base frame 6; the limiting block 53 has a round hole, through which the good product receiving cylinder 51 and the defective product receiving cylinder 52 are set, and the size of the round hole matches the outer diameter of the good product receiving cylinder 51 and the defective product receiving cylinder 52.

[0056] The limiting block 53 can fix the good product receiving cylinder 51 and the defective product receiving cylinder 52.

[0057] like Figure 4 As shown, the detection component 3 also includes a fixing block 33, a fixing rod 34, and a fixing plate 35; the fixing block 33 is mounted on the base frame 6; the fixing block 33 has a through hole; the fixing rod 34 has a U-shaped structure, and the bottom of the fixing rod 34 passes through the through hole and connects to the fixing block 33; the fixing plate 35 is connected to the fixing rod 34; and the camera 31 is mounted on the fixing plate 35.

[0058] The detection assembly 3 also includes a fixing block 33, a fixing rod 34, and a fixing plate 35. The three components fix the detection device 3 to the base frame 1. At the same time, the fixing rod 34 has height and can fix the fixing plate 35 in the upper position, so that the camera 31 can be fixed in the upper position to detect the circular products that enter the bottom of the detection device 3.

Claims

1. A cutting, inspection, and packaging device, characterized in that: The system includes a cutting assembly, a feeding assembly (1), an air blowing assembly (2), a detection assembly (3), a conveying assembly (4), and a packaging assembly (5); the cutting assembly is located below the feeding assembly (1); the air blowing assembly (2) is located downstream of the feeding assembly (1); the detection assembly (3) is located downstream of the air blowing assembly (2); the packaging assembly (5) is located downstream of the detection assembly (3); the conveying assembly (4) can pick up products and move them between the air blowing assembly (2), the detection assembly (3), and the packaging assembly (5); The feeding assembly (1) includes a feeding cylinder (11) and a feeding nozzle (12); the feeding nozzle (12) is connected to the feeding cylinder (11); the detection assembly (3) includes a camera (31) and a light source (32); the light source (32) is located below the camera (31); the handling assembly (4) includes two sets of handling cylinders (41) and handling nozzles (42); the handling nozzles (42) are connected to the handling cylinders (41); the packaging assembly (5) includes a good product receiving cylinder (51) and a defective product receiving cylinder (52).

2. The cutting, inspection, and packaging device according to claim 1, characterized in that: The air blowing assembly (2) includes an air source device and an air blowing pipe (21); the output end of the air source device is connected to the air blowing pipe (21); the air blowing pipe (21) is positioned facing the product.

3. The cutting, inspection, and packaging device according to claim 1, characterized in that: The air blowing assembly (2) and the detection assembly (3) include positioning posts (22); the positioning posts (22) are located on the outside of the product; four positioning posts (22) are provided on the outside of the product.

4. The cutting, inspection, and packaging device according to claim 1, characterized in that: The feeding assembly (1) and the conveying assembly (4) further include a vacuum generator (13) and a digital sensor (14); the output end of the vacuum generator (13) is connected to the feeding nozzle (12) and the conveying nozzle (42); the digital sensor (14) is connected to the feeding nozzle (12) and the conveying nozzle (42).

5. The cutting, inspection, and packaging device according to claim 1, characterized in that: The feeding assembly (1) also includes a back plate (15), a feeding slide rail (16), a feeding sliding block (17), and a feeding servo motor (18); the feeding servo motor (18) is disposed on the back plate (15); the feeding sliding block (17) is disposed on the back plate (15); the feeding sliding block (17) is provided with a sliding groove, the sliding groove and the feeding slide rail (16) cooperate, and the feeding assembly (1) is slidably disposed on the feeding slide rail (16).

6. The cutting, inspection, and packaging device according to claim 1, characterized in that: The transport assembly (4) further includes a transport slide rail (43), a transport plate (44), a transport rod (45), and a transport servo motor (46); the transport plate (44) and the transport rod (45) are connected; the transport rod (45) is provided with a transport servo motor (46); the transport plate (44) is provided with a sliding groove, which cooperates with the transport slide rail (43), and the transport assembly (4) is slidably mounted on the transport slide rail (43).

7. The cutting, inspection, and packaging device according to claim 1, characterized in that: The feeding component (1), the blowing component (2), the detection component (3), the handling component (4), and the packaging component (5) are provided in two sets; the two sets of feeding components (1), blowing components (2), detection components (3), handling components (4), and packaging components (5) are symmetrically arranged.

8. The cutting, inspection, and packaging device according to claim 1, characterized in that: It also includes a base frame (6); the feeding assembly (1), the blowing assembly (2), the detection assembly (3), the handling assembly (4) and the packaging assembly (5) are arranged above the base frame (6).

9. The cutting, inspection, and packaging device according to claim 8, characterized in that: The outer sides of the good product receiving cylinder (51) and the defective product receiving cylinder (52) are provided with limiting blocks (53); the limiting blocks (53) are fixed on the base frame (6).

10. The cutting, inspection, and packaging device according to claim 8, characterized in that: The detection component (3) further includes a fixing block (33), a fixing rod (34), and a fixing plate (35); the fixing block (33) is mounted on the base frame (6); the fixing rod (34) is connected to the fixing block (33); the fixing plate (35) is connected to the fixing rod (34); and the camera (31) is mounted on the fixing plate (35).

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