Penicillin bottle discharging and filling equipment
The combination of a pusher plate and a baffle plate enables automatic arrangement and filling of vials, solving the problems of low efficiency in manual unloading and filling of vials after capping in existing technologies, thus improving production efficiency and reducing labor intensity.
Patent Information
- Application Number
- CN202520116209.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-17
AI Technical Summary
The existing technology for manual unloading and filling of vials after capping is inefficient and increases the labor intensity of workers.
The system employs a combination of a pusher plate and a baffle plate. Through the cooperation of the pusher plate and the baffle plate, the automatic arrangement and filling of vials are achieved, and the linear mechanism enables automated operation.
It improved the production efficiency of vials, reduced the labor intensity of workers, and realized the automated filling of vials.
Smart Images

Figure CN223822101U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of reagent production technology, and in particular relates to a vial dispensing and filling device. Background Technology
[0002] When capping vials, a capping machine is usually used. After the capping machine discharges the capped vials onto the receiving frame, the vials need to be manually removed from the receiving frame one by one and then filled and packaged. This operation method not only has low production efficiency, but also increases the labor intensity of workers. Utility Model Content
[0003] To address the shortcomings of the existing technology, this application provides a vial filling and discharging device with high production efficiency.
[0004] To achieve the above objectives, the present invention employs the following technology:
[0005] A vial filling and discharging device includes:
[0006] The receiving frame has a receiving port at one end for receiving the capped vials, and a first strip hole is vertically opened at the other end of the bottom surface of the receiving frame. The first strip hole is set perpendicular to both sides of the receiving frame.
[0007] The first bottle-sorting mechanism includes a bottle-pushing plate that is perpendicularly disposed at one end of the bottom surface of the receiving frame. The two ends of the bottle-pushing plate are perpendicular to the two sides of the receiving frame. The bottle-pushing plate is movable along the height direction of the bottom surface of the receiving frame and along the length direction of the receiving frame. The first bottle-sorting mechanism also includes a bottle-blocking plate disposed in the first strip hole. The bottle-blocking plate is disposed parallel to the bottle-pushing plate and is movable along the height direction of the bottom surface of the receiving frame.
[0008] The second bottle handling mechanism includes a pusher block disposed on one side of the end of the bottle baffle and movable along the length of the bottle baffle.
[0009] The bottling plate is detachably and parallel to the back of the bottle baffle plate. The bottling plate is provided with a slot for filling vials.
[0010] Furthermore, an installation plate is mounted parallel to the bottom surface of the receiving frame. The installation plate is set perpendicular to both sides of the receiving port. The two ends of the installation plate form mating blocks. The receiving frame has mating grooves arranged along its length on both sides. The mating blocks slide into the corresponding mating grooves respectively.
[0011] Furthermore, the mounting plate has a second strip-shaped hole that is perpendicular to the bottom surface of the receiving frame and perpendicular to both sides of the receiving frame, and the bottle pusher plate is located in the second strip-shaped hole.
[0012] Furthermore, a connecting plate is provided parallel above the mounting plate, and a connecting rod is provided vertically at the top of the bottle pusher plate, with the other end of the connecting rod connected to the connecting plate; a first linear mechanism is provided on the mounting plate, with its movable end perpendicular to the bottom surface of the receiving frame and connected to the bottom of the connecting plate.
[0013] The beneficial effects of this utility model are as follows:
[0014] By setting up bottle pushers and bottle baffles, and coordinating between vials and between vials and pushers, not only can vials be automatically arranged, but also automatic filling of vials can be completed. This changes the manual method of picking up and filling vials, effectively improving reagent production efficiency and reducing manual labor intensity. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of the device in the embodiment of this application.
[0016] Figure 2 yes Figure 1 A magnified view of part A in the middle.
[0017] Figure 3 This is a schematic diagram of the structure of the vial abutting against the baffle plate in an embodiment of this application.
[0018] Figure 4 This is a schematic diagram of the mounting plate in an embodiment of this application.
[0019] Figure 5 This is a schematic diagram of the material receiving frame in an embodiment of this application.
[0020] Figure 6 This is a side view of the other end of the receiving frame in an embodiment of this application.
[0021] Reference numerals in the attached drawings: 1-receiving frame, 11-receiving port, 12-second linear mechanism, 13-mounting hole, 14-guide groove, 15-first strip hole, 2-first bottle sorting mechanism, 21-bottle pusher plate, 22-bottle baffle plate, 23-mounting plate, 24-fitting block, 25-fitting groove, 26-second strip hole, 27-connecting plate, 28-connecting rod, 29-first linear mechanism, 3-second bottle sorting mechanism, 31-push block, 4-bottle filling plate, 41-mounting groove, 5-third linear mechanism. Detailed Implementation
[0022] To make the objectives, technical solutions and advantages of the present utility model clearer, the implementation methods of the present utility model will be described in detail below with reference to the accompanying drawings. However, the embodiments described in the present utility model are only some embodiments of the present utility model, and not all embodiments.
[0023] This application provides a vial filling and discharging device, such as... Figures 1-6As shown, it includes: receiving frame 1, first bottle sorting mechanism 2, second bottle sorting mechanism 3, bottle packing plate 4, etc.
[0024] The receiving frame 1 has a receiving port 11 at one end for receiving vials that have been capped by the capping machine. The first bottle handling mechanism 2 includes a bottle pusher plate 21 and a bottle baffle plate 22. The bottle pusher plate 21 is vertically disposed at one end of the bottom surface of the receiving frame 1 and is disposed perpendicular to both sides of the receiving frame 1. The bottle pusher plate 21 is movable along the height direction of the bottom surface of the receiving frame 1 and along the length direction of the receiving frame 1. The bottle baffle plate 22 is disposed at the other end of the bottom surface of the receiving frame 1 and is parallel to the bottle pusher plate 21. The bottle baffle plate 22 is movable along the height direction of the bottom surface of the receiving frame 1. The second bottle handling mechanism 3 includes a pusher block 31 disposed on one side of the end of the bottle baffle plate 22 and is movable along the length direction of the bottle baffle plate 22. The bottle loading plate 4 is detachably and parallelly installed on the rear side of the bottle baffle plate 22. The bottle loading plate 4 has multiple mounting slots 41 arranged in rows along its length direction for filling vials.
[0025] When applying, such as Figures 1-6 As shown, the bottle pusher 21 rises along the height direction of the bottom surface of the receiving frame 1 until the distance between the bottle and the bottom surface of the receiving frame 1 is greater than the height of the vial. The capping machine feeds a batch of capped vials into the bottom surface of the receiving frame 1 through the receiving port 11. At this time, the vials stand randomly on the bottom surface of the receiving frame 1.
[0026] like Figures 1-4 As shown, the pusher plate 21 descends to abut against the bottom surface of the receiving frame 1 and begins to slowly approach the baffle plate 22 along the length of the receiving frame 1. The vials are cylindrical and generally made of glass, resulting in a low coefficient of friction between the vials and between the vials and the pusher plate 21. During the process of the pusher plate 21 pushing the vials towards the baffle plate 22, the vials squeeze and move against each other. Simultaneously, due to the sufficient length and stroke of the pusher plate 21, the vials have ample time to align along the length of the pusher plate 21, ensuring that they are already aligned along the length of the pusher plate 21 when they contact the baffle plate 22. When the vials abut against the baffle plate 22, the pusher plate 21 and the baffle plate 22 clamp the vials from both sides. At this point, the vials are aligned along the length of the pusher plate 21, but the distance between the vials is not equal. Push block 31 moves along the length of bottle baffle 22 to eliminate the gaps between vials and bring each vial into contact with it in sequence. At this time, the position of each vial corresponds one-to-one with the position of each slot 41 on the bottle loading plate 4 on the back side of bottle baffle 22. Then push block 31 retracts, bottle baffle 22 descends along the height of the bottom surface of receiving frame 1 until its top surface is coplanar with the bottom surface of receiving frame 1, and push plate 21 continues to push vials, thereby pushing the arranged vials into the corresponding slots 41 on the mounting plate 4 to complete the filling of vials. Then push plate 21 returns to the initial position, bottle baffle 22 rises, the filled mounting plate 4 is taken out, and a new mounting plate 4 is reinstalled to prepare for the filling of the next batch of vials.
[0027] By setting up the bottle pusher plate 21 and the bottle baffle plate 22, and with the cooperation between the vials and between the vials and the bottle pusher plate 21, not only can the vials be automatically arranged, but the vials can also be automatically filled. This changes the manual bottle handling and filling method, effectively improves the production efficiency of reagents, and reduces the labor intensity of manual labor.
[0028] Specifically, such as Figures 1-5 As shown, a mounting plate 23 is mounted parallel to the bottom surface of the receiving frame 1. The mounting plate 23 is perpendicular to both sides of the receiving port 11. Mating blocks 24 are formed at both ends of the mounting plate 23. Mating grooves 25 are provided on both sides of the receiving frame 1 along its length, and the mating blocks 24 slide within their respective grooves 25. A second strip-shaped hole 26 is provided on the mounting plate 23, perpendicular to the bottom surface and both sides of the receiving frame 1. The bottle pusher plate 21 is disposed within the second strip-shaped hole 26. Through the cooperation between the mating blocks 24 and the mating grooves 25, the stroke of the bottle pusher plate 21 can be guided, effectively preventing the bottle pusher plate 21 from jamming and thus affecting the arrangement of vials.
[0029] Specifically, such as Figures 1-4 As shown, a connecting plate 27 is parallel to the top of the mounting plate 23, and a connecting rod 28 is vertically mounted on the top of the bottle pusher plate 21. The other end of the connecting rod 28 is connected to the connecting plate 27. A first linear mechanism 29 is provided on the mounting plate 23, and its movable end is perpendicular to the bottom surface of the receiving frame 1 and connected to the bottom of the connecting plate 27. The first linear mechanism 29 can be in the form of a linear cylinder, hydraulic cylinder, etc. The lifting and lowering of the bottle pusher plate 21 is achieved by using components such as the connecting rod 28 and the connecting plate 27. The structure is relatively compact and easy to maintain.
[0030] Specifically, such as Figure 1 and Figure 6 As shown, a second linear mechanism 12 is provided at one end of the receiving frame 1, with its movable end facing the length direction of the receiving frame 1 and connected to one side of the mounting plate 23; a third linear mechanism 5 is provided below the receiving frame 1, with its movable end perpendicular to the bottom surface of the receiving frame 1 and connected to the bottom surface of the baffle plate 22. The second linear mechanism 12 and the third linear mechanism 5 can be in the form of linear cylinders, hydraulic cylinders, etc.
[0031] Specifically, such as Figure 5 and Figure 6 As shown, a mounting hole 13 is provided on the other side of the receiving frame 1. Guide grooves 14 are provided at both ends of one side of the mounting hole 13, which are arranged along the length of the bottle baffle 22. The guide grooves 14 are adapted to the two side edges of the bottle packing plate 4. During installation, the two side edges of the bottle packing plate 4 are aligned with the two guide grooves 14 respectively, and the guide grooves 14 are pushed along the length of the bottle baffle 22, so that the bottle packing plate 4 is installed parallel to the back of the bottle baffle 22. This simplifies the installation and disassembly structure of the bottle packing plate 4 and further improves the reagent production efficiency.
[0032] The above description is only a preferred embodiment of this application and is not intended to limit this application. Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application.
Claims
1. A vial filling and discharging device, characterized in that, include: A receiving frame (1) has a receiving port (11) at one end for receiving vials with caps. A first strip hole (15) is vertically opened at the other end of the bottom surface of the receiving frame (1). The first strip hole (15) is set perpendicular to both sides of the receiving frame (1). A mounting plate (23) is mounted parallel above the bottom surface of the receiving frame (1). The mounting plate (23) is set perpendicular to both sides of the receiving port (11). The two ends of the mounting plate (23) form mating blocks (24). The receiving frame (1) has mating grooves (25) arranged along its length on both sides. The mating blocks (24) slide in the corresponding mating grooves (25). A second strip hole (26) is opened on the mounting plate (23) perpendicular to the bottom surface of the receiving frame (1) and perpendicular to both sides of the receiving frame (1). A bottle pusher (21) is set in the second strip hole (26). The first bottle-sorting mechanism (2) includes a bottle-pushing plate (21) vertically disposed at one end of the bottom surface of the receiving frame (1). The two ends of the bottle-pushing plate (21) are perpendicular to the two sides of the receiving frame (1). The bottle-pushing plate (21) is moved along the height direction of the bottom surface of the receiving frame (1) and along the length direction of the receiving frame (1). A connecting plate (27) is provided parallel above the mounting plate (23). A connecting rod (28) is provided vertically at the top of the bottle-pushing plate (21). The other end of the connecting rod (28) is connected to the connecting plate (27). A first linear mechanism (29) is provided on the mounting plate (23). Its movable end is perpendicular to the bottom surface of the receiving frame (1) and connected to the bottom of the connecting plate (27). The first bottle-sorting mechanism (2) also includes a bottle-blocking plate (22) disposed in the first strip hole (15). The bottle-blocking plate (22) is disposed parallel to the bottle-pushing plate (21) and is moved along the height direction of the bottom surface of the receiving frame (1). The second bottle handling mechanism (3) includes a pusher (31) disposed on one side of the end of the bottle baffle (22) and movable along the length of the bottle baffle (22); The bottle-filling plate (4) is detachably and parallel to the rear side of the bottle baffle plate (22). The bottle-filling plate (4) is provided with a slot (41) for filling vials.
2. The vial filling and discharging device according to claim 1, characterized in that, The receiving frame (1) is provided with a second linear mechanism (12) at one end, and its movable end faces the length direction of the receiving frame (1) and is connected to one side of the mounting plate (23).
3. The vial filling and discharging device according to claim 1, characterized in that, The receiving frame (1) has an installation hole (13) on the other side. The two ends of the installation hole (13) have guide grooves (14) arranged along the length of the bottle baffle (22). The guide grooves (14) are adapted to the two sides of the bottle plate (4).