Drying device for foam processing

By introducing structures such as a bundle tube, positioning shaft, and sealing plate into the drying device for foam processing, and combining them with drive gears, chains, and conveyor rollers to achieve automated continuous feeding, the problem of the existing device being unable to produce continuously has been solved, energy consumption has been reduced, and production efficiency has been improved.

CN223826740UActive Publication Date: 2026-01-23CHENGDU XINANJIE PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202520468986.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-01-23
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

Existing drying equipment for foam processing cannot achieve continuous production, resulting in production cycle delays and high energy consumption.

Method used

It adopts a structural design including a material bundle tube, positioning shaft, and sealing plate, and combines drive gears, chains, and conveying rollers to achieve automated continuous feeding. It also optimizes gas flow through servo motors and baffles, and uses return pipes and diffusers to circulate gas to reduce energy consumption.

Benefits of technology

This technology enables continuous drying of foam boards, reduces energy consumption, improves production efficiency, and reduces equipment downtime.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223826740U_ABST
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Abstract

The utility model belongs to the technical field of foam processing, and particularly relates to a drying device for foam processing, which comprises a drying box, a plurality of first heating rods are fixedly mounted at the top of an inner cavity of the drying box, conveying motors are fixedly mounted on two sides of the back of the drying box, and driving rollers are sleeved on the surfaces of output ends of the conveying motors. The driving rollers are synchronously connected with the output end of the conveying motor through key pins, material bundling pipes are fixedly installed at the bottoms of the front end and the rear end of the drying box correspondingly, positioning shafts are fixedly installed at the tops of the middles of inner cavities of the material bundling pipes, and the surfaces of the positioning shafts are sleeved with sealing plates. Through the structural design of the material bundling pipe, the positioning shaft and the sealing plate, the functions of saving energy and improving heat efficiency are achieved, and therefore heat loss in the feeding or discharging process can be reduced, energy needed by the heating rod is reduced, and interference of the external environment to the interior of the drying box is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to foaming processing technical field, concretely is a kind of drying device for foaming processing. BACKGROUND

[0002] Foam processing drying device is a kind of equipment for processing foam material (such as polyurethane foam, polystyrene foam, etc.), mainly used for removing excess moisture or solvent in foam, so that foam material reaches specific drying degree and physical performance requirements.

[0003] Such as the publication (announcement) No. CN220417954U, a kind of foam board drying device, including drying box;Fixedly installed in the front of drying box cabinet door;Fixedly installed in the inside of drying box louvre;And setting on drying box drying assembly, the drying assembly includes placement part, blowing part, the placement part is located in drying box, the blowing part is located in the side of drying box, foam board is placed between clamping frame one and clamping frame two, then rotates screw rod so that trapezoidal block moves along screw rod, with trapezoidal block moves to fixed plate direction, the thickness of two inclined surface strips and trapezoidal block contact part becomes small, then spring one force changes and pulls slider moves towards each other, in turn drives clamping frame one and clamping frame two move towards each other and clamps foam board, guarantee to clamp the foam board of different thickness, and avoid foam board under centrifugal force and separate from placing rack.

[0004] But according to the working principle proposed in the above patent, the applicant thinks that the above device can only dry foam board in batches, but when the foam board to be dried needs to be replaced, the cabinet door needs to be opened to take out the internal foam board that has been dried, at this time, since the drying box is open, it causes severe disturbance to the internal temperature of the drying box, thereby causing the subsequent drying time to be prolonged, and the energy consumption required by the heating assembly is increased, and the above device cannot realize continuous production combined with the heating assembly to adjust the internal temperature of the drying box, resulting in periodic delay of the production process.

[0005] Therefore, a kind of drying device for foaming processing is proposed for the above problems. UTILITY MODEL CONTENT

[0006] In order to make up for the deficiencies of the prior art, the energy consumption and the problem of low production efficiency, the utility model provides a kind of drying device for foaming processing.

[0007] The utility model discloses a drying device for foam processing, which comprises a drying box, a plurality of first heating rods are fixedly installed on the top of the inner cavity of the drying box, conveying motors are fixedly installed on the two sides of the back of the drying box, a driving roller is sleeved on the surface of the output end of the conveying motor, the driving roller and the output end of the conveying motor are synchronously connected by a key pin, a material binding pipe is fixedly installed on the bottom of the front and rear ends of the drying box, a positioning shaft is fixedly installed on the top of the middle part of the inner cavity of the material binding pipe, a sealing plate is sleeved on the surface of the positioning shaft, a plurality of positioning rods are installed on the bottom of the inner cavity of the drying box and the material binding pipe, and a rotating roller is rotatably installed on one side of the top of the inner cavity of the material binding pipe.

[0008] As a preferred, the end of the output end of the conveying motor is fixedly installed with a driving gear, the surface of the driving gear is toothedly connected with a chain, a conveying roller is rotatably installed on one side of the top of the inner cavity of the material binding pipe, a transmission gear is fixedly installed on the side of the conveying roller close to the driving gear, and the transmission gear is toothedly connected with the chain.

[0009] As a preferred, a control panel is fixedly installed on one side of the drying box, a temperature and humidity sensor is installed on the back of the control panel, fan groups are threadedly connected on the two sides of the top of the drying box, and a baffle is movably installed on one side of the fan group and at the bottom of the fan.

[0010] As a preferred, a servo motor is fixedly installed on the other side of the drying box, and a dry spoiler is fixedly installed on the surface of the output end of the servo motor.

[0011] As a preferred, a backflow pipe is fixedly installed on the middle part of the left and right sides of the drying box, an expansion cover is fixedly installed on the end of the backflow pipe, the top of the expansion cover is fixedly connected with the ground of the drying box, and a plurality of second heating rods are fixedly installed in the backflow pipe.

[0012] As a preferred, supporting legs are installed on the two corners of the bottom of the material binding pipe.

[0013] The utility model discloses a drying device for foam processing, which comprises a drying box, a plurality of first heating rods are fixedly installed on the top of the inner cavity of the drying box, conveying motors are fixedly installed on the two sides of the back of the drying box, a driving roller is sleeved on the surface of the output end of the conveying motor, the driving roller and the output end of the conveying motor are synchronously connected by a key pin, a material binding pipe is fixedly installed on the bottom of the front and rear ends of the drying box, a positioning shaft is fixedly installed on the top of the middle part of the inner cavity of the material binding pipe, a sealing plate is sleeved on the surface of the positioning shaft, a plurality of positioning rods are installed on the bottom of the inner cavity of the drying box and the material binding pipe, and a rotating roller is rotatably installed on one side of the top of the inner cavity of the material binding pipe.

[0014] 1. The utility model discloses a drying device for foam processing, which comprises a drying box, a plurality of first heating rods are fixedly installed on the top of the inner cavity of the drying box, conveying motors are fixedly installed on the two sides of the back of the drying box, a driving roller is sleeved on the surface of the output end of the conveying motor, the driving roller and the output end of the conveying motor are synchronously connected by a key pin, a material binding pipe is fixedly installed on the bottom of the front and rear ends of the drying box, a positioning shaft is fixedly installed on the top of the middle part of the inner cavity of the material binding pipe, a sealing plate is sleeved on the surface of the positioning shaft, a plurality of positioning rods are installed on the bottom of the inner cavity of the drying box and the material binding pipe, and a rotating roller is rotatably installed on one side of the top of the inner cavity of the material binding pipe.

[0015] 2. This utility model, through the structural design of drive gears, chains, conveying rollers, and transmission gears, facilitates the use of conveying motors and drive rollers to achieve automated continuous feeding. This forms a continuous conveying system, ensuring the continuous flow of foam boards within the device, thereby ensuring the continuity of drying, reducing device idle time, improving production efficiency, and solving the problem of low production efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a frontal perspective three-dimensional schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a rear-view diagram of the overall structure of this utility model;

[0019] Figure 3 This is a three-dimensional sectional view of the overall structure of this utility model;

[0020] Figure 4 This is a three-dimensional sectional view of the wind turbine unit structure of this utility model;

[0021] Figure 5 This is a three-dimensional sectional view of the reflux pipe structure of this utility model.

[0022] In the diagram: 1. Drying oven; 2. First heating rod; 3. Conveyor motor; 4. Drive roller; 5. Material bundle tube; 6. Positioning shaft; 7. Sealing plate; 8. Positioning rod; 9. Rotary roller; 10. Drive gear; 11. Chain; 12. Conveyor roller; 13. Transmission gear; 14. Control panel; 15. Fan unit; 16. Baffle; 17. Servo motor; 18. Baffle plate; 19. Return pipe; 20. Flow diffuser; 21. Second heating rod; 22. Support leg. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] The following is in conjunction with the appendix Figures 1-5This application will be described in further detail.

[0025] This application discloses a drying device for foam processing, including a drying box 1. Several first heating rods 2 are fixedly installed on the top of the inner cavity of the drying box 1. Conveyor motors 3 are fixedly installed on both sides of the back of the drying box 1. Drive rollers 4 are sleeved on the surface of the output end of the conveyor motors 3. The drive rollers 4 and the output end of the conveyor motors 3 are synchronously connected by key pins. Bundling tubes 5 are fixedly installed at the bottom of both the front and rear ends of the drying box 1. A positioning shaft 6 is fixedly installed on the top of the middle part of the inner cavity of the bundling tube 5. A sealing plate 7 is sleeved on the surface of the positioning shaft 6. Several positioning rods 8 are installed at the bottom of the inner cavities of the drying box 1 and the bundling tube 5. Rotary rollers 9 are sleeved on the surface of the positioning rods 8.

[0026] Reference Figure 1 , Figure 2 , Figure 3 Through the structural design of the bundle tube 5, positioning shaft 6, and sealing plate 7, the functions of saving energy and improving thermal efficiency are realized. This reduces the heat loss during feeding or discharging, thereby reducing the energy required for the heating rod and reducing the interference of the external environment on the interior of the drying oven 1.

[0027] A drive gear 10 is fixedly installed at the end of the output of the conveyor motor 3. A chain 11 is meshed with the surface of the drive gear 10. A conveyor roller 12 is rotatably installed on one side of the top of the inner cavity of the bundle tube 5. A transmission gear 13 is fixedly installed on the side of the conveyor roller 12 near the drive gear 10. The transmission gear 13 is meshed with the chain 11.

[0028] Reference Figure 1 , Figure 2 , Figure 3 Through the structural design of drive gear 10, chain 11, conveyor roller 12, and transmission gear 13, it is easy to cooperate with conveyor motor 3 and drive roller 4 to realize the function of automated continuous feeding. This can form a continuous conveying system, thereby ensuring that the foam board flows continuously in the device, thus ensuring the continuity of drying, reducing the idle time of the device, improving production efficiency, and solving the problem of low production efficiency.

[0029] A control panel 14 is fixedly installed on one side of the drying oven 1. A temperature and humidity sensor is installed on the back of the control panel 14. Fan units 15 are threadedly connected to both sides of the top of the drying oven 1. A baffle 16 is movably installed on one side of the fan unit 15 and at the bottom of the fan.

[0030] Reference Figure 1 and Figure 4The control panel 14 facilitates the adjustment of the working status of the motor and heating rod, and can also be used with temperature and humidity sensors to monitor the internal environment of the drying chamber 1 to ensure the accuracy of the drying environment. The fan unit 15 facilitates the increase of air flow speed, thereby achieving the purpose of air intake and exhaust, so as to optimize the internal environment of the drying chamber 1 in the future. The baffle 16 facilitates the closure of the opening of the fan unit 15, thereby further improving the sealing performance of the device and further reducing the interference of the external environment on the interior of the drying chamber 1 and the energy consumption required by the heating rod.

[0031] A servo motor 17 is fixedly installed on the other side of the drying oven 1, and a few baffles 18 are fixedly installed on the surface of the output end of the servo motor 17.

[0032] Reference Figure 2 and Figure 3 The servo motor 17 and the baffle 18 facilitate the disturbance of the gas inside the drying chamber 1, so as to ensure that the foam board is dried evenly.

[0033] A return pipe 19 is fixedly installed in the middle part of both sides of the drying oven 1. A diffuser hood 20 is fixedly installed at the end of the return pipe 19. The top of the diffuser hood 20 is fixedly connected to the ground of the drying oven 1. Several second heating rods 21 are fixedly installed inside the return pipe 19.

[0034] Reference Figure 2 and Figure 5 The return pipe 19 and the diffuser 20 facilitate the recycling of the gas in the drying chamber 1, thereby further reducing the energy consumption of the heating rod. The second heating rod 21 facilitates the secondary heating of the gas during the return process, ensuring that the gas after return is at the correct temperature, thus ensuring the drying effect of the foam board.

[0035] Each of the two corners at the bottom of the bundle tube 5 is equipped with a support leg 22.

[0036] Reference Figure 1 and Figure 2 The outriggers 22 provide stable support for the entire device, thereby ensuring the stability of the device during operation. At the same time, they can also isolate the device from the ground to reduce heat loss inside the device.

[0037] Working Principle: When using this device, the gas inside the drying chamber 1 is heated by the first heating rod 2 and the second heating rod 21. The foam board is placed at the inlet of the front-end bundle tube 5. After the bottom of the foam board is supported by the rotating roller 9, the top of the foam board is pressed by the conveyor roller 12. The front-end conveyor motor 3 is started through the control panel 14. The conveyor motor 3, in conjunction with the drive roller 4, drives the drive gear 10 to rotate. The drive gear 10, in conjunction with the chain 11, drives the transmission gear 13 to rotate. The transmission gear 13 transmits the rotational force of the chain 11 to drive the conveyor roller 12. The rotation of the conveyor roller 12 carries the foam board into the drying chamber 1. A thrust is generated on the sealing plate 7, causing it to rotate around the positioning shaft 6. As the sealing plate 7 rotates, it provides the space required for the foam board to enter the drying chamber 1. After the foam board enters the drying chamber 1, the sealing plate 7 rotates back under its own weight to close the bundle tube 5. The output end of the servo motor 17 drives the baffle plate 18 to disturb the gas inside the drying chamber 1. After heat exchange, the gas at the top is released to the bottom of the foam board through the return pipe 19 and the diffuser 20. During this period, the gas is reheated by the second heating rod 21. The heated foam box exchanges heat with the foam board to dry it. After drying, the foam board is released out of the drying chamber 1 through the bundle tube 5 as the end conveyor motor 3 operates.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A drying device for foam processing, characterized in that: The equipment includes a drying box (1); several first heating rods (2) are fixedly installed on the top of the inner cavity of the drying box (1); conveyor motors (3) are fixedly installed on both sides of the back of the drying box (1); drive rollers (4) are sleeved on the surface of the output end of the conveyor motors (3); the drive rollers (4) and the output end of the conveyor motors (3) are synchronously connected by key pins; bundle tubes (5) are fixedly installed at the bottom of the front and rear ends of the drying box (1); positioning shafts (6) are fixedly installed on the top of the middle part of the inner cavity of the bundle tubes (5); sealing plates (7) are sleeved on the surface of the positioning shafts (6); several positioning rods (8) are installed at the bottom of the inner cavities of the drying box (1) and the bundle tubes (5); rotating rollers (9) are sleeved on the surface of the positioning rods (8).

2. The drying device for foam processing according to claim 1, characterized in that: A drive gear (10) is fixedly installed at the end of the output end of the conveying motor (3). A chain (11) is meshed with the surface of the drive gear (10). A conveying roller (12) is rotatably installed on one side of the top of the inner cavity of the bundle tube (5). A transmission gear (13) is fixedly installed on the side of the conveying roller (12) near the drive gear (10). The transmission gear (13) is meshed with the chain (11).

3. The drying device for foam processing according to claim 1, characterized in that: A control panel (14) is fixedly installed on one side of the drying box (1). A temperature and humidity sensor is installed on the back of the control panel (14). Fan units (15) are threadedly connected to both sides of the top of the drying box (1). A baffle (16) is movably installed on one side of the fan unit (15) and at the bottom of the fan.

4. The drying device for foam processing according to claim 1, characterized in that: A servo motor (17) is fixedly installed on the other side of the drying box (1), and a few baffles (18) are fixedly installed on the surface of the output end of the servo motor (17).

5. A drying device for foam processing according to claim 1, characterized in that: A return pipe (19) is fixedly installed in the middle part of both the left and right sides of the drying box (1). A diffuser (20) is fixedly installed at the end of the return pipe (19). The top of the diffuser (20) is fixedly connected to the ground of the drying box (1). Several second heating rods (21) are fixedly installed inside the return pipe (19).

6. A drying apparatus for foam processing according to claim 1, characterized in that: Each of the two corners at the bottom of the bundle tube (5) is equipped with a support leg (22).

Citation Information

Patent Citations

  • Foam board drying device

    CN220417954U