Photovoltaic support surface hot galvanizing device

Abstract

The utility model belongs to the technical field of photovoltaic support surface hot galvanizing devices, and discloses a photovoltaic support surface hot galvanizing device which comprises a workbench, a controller and a hot galvanizing pool, the hot galvanizing pool is installed on one side of the upper end face of the workbench, and two pairs of electric telescopic rods are installed on the two sides of the upper end face of the workbench. The top ends of each pair of electric telescopic rods are each provided with an installation frame, the opposite sides of the pair of installation frames are each provided with a sliding groove, moving mechanisms are installed in the sliding grooves, a pair of transverse rods are installed between the pair of moving mechanisms, an installation plate is installed on one side of one transverse rod, a first motor is installed on one side of the installation plate, and a half gear is installed at the output end of the first motor. A supporting frame is installed on the bottom end faces of the pair of transverse rods, a groove is formed in the bottom end face of the supporting frame, a movable rod is movably connected into the groove, and an installation base is installed on the periphery, in the groove, of the movable rod. The device is simple and reasonable in structure, novel in design, easy to operate, high in practicability and convenient to widely popularize and use.

Description

Technical Field

[0001] This utility model belongs to the technical field of hot-dip galvanizing device for photovoltaic bracket surface, and more specifically, it relates to a hot-dip galvanizing device for photovoltaic bracket surface. Background Technology

[0002] A hot-dip galvanizing device for photovoltaic brackets is a specialized piece of equipment used to perform hot-dip galvanizing on the surface of photovoltaic brackets. Hot-dip galvanizing is a corrosion-resistant process that coats the surface of steel with a layer of zinc. Typically, this is done by immersing the metal bracket in molten zinc to form a strong zinc layer. The hot-dip galvanizing device for photovoltaic brackets is a specialized piece of equipment designed for this process.

[0003] Currently, some photovoltaic brackets use a hot-dip galvanizing process. After the galvanizing process is completed, the bracket needs to be suspended above the hot-dip galvanizing tank for a period of time to allow excess galvanizing liquid on the surface of the bracket to drip back into the tank naturally, in order to reduce unnecessary loss of galvanizing liquid. However, this settling process takes a long time and significantly slows down the overall work efficiency.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a hot-dip galvanizing device for the surface of photovoltaic brackets, in order to achieve a more practical purpose. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a hot-dip galvanizing device for photovoltaic brackets, which is achieved by the following specific technical means:

[0006] A hot-dip galvanizing device for photovoltaic brackets includes a workbench, a controller, and a hot-dip galvanizing tank. A hot-dip galvanizing tank is installed on one side of the upper surface of the workbench. Two pairs of electric telescopic rods are installed on both sides of the upper surface of the workbench. Each pair of electric telescopic rods has a mounting bracket at its top. A sliding groove is provided on opposite sides of each pair of mounting brackets, and a moving mechanism is installed within the sliding groove. A pair of crossbars is installed between the pair of moving mechanisms. A mounting plate is installed on one side of one of the crossbars, and a motor is installed on one side of the mounting plate. A half-gear is installed at the output end of the motor. A support frame is installed on the bottom surface of the pair of crossbars. A groove is provided on the bottom surface of the support frame, and a movable rod is movably connected within the groove. A mounting seat is installed on the periphery of the movable rod within the groove. A pair of limiting blocks are installed on both sides of the movable rod near the mounting seat. A rack is provided on one side of the upper surface of the movable rod. Several quick-release mechanisms are installed on the bottom surface of the support frame, and a support plate is installed at the bottom end of each quick-release mechanism.

[0007] Furthermore, the moving mechanism includes a second motor, a lead screw, and a slider. The lead screw is rotatably connected in the groove, and a pair of sliders are threadedly connected to the outer periphery of the lead screw. The sliders are connected to one end of the crossbar. The second motor is mounted on one side of the mounting frame, and one end of the lead screw passes through one side of the mounting frame and is connected to the output end of the second motor.

[0008] Furthermore, a compression spring is installed on one side of the limiting block, and the other end of the compression spring is connected to one side of the groove.

[0009] Furthermore, the quick-release mechanism includes a connecting rod one, a sleeve, a limiting block two, a square block, a connecting rod two, and a square groove. The connecting rod one is connected to the bottom end face of the mounting base. The sleeve is movably connected to the periphery of the connecting rod one. The limiting block two is installed through the top of the sleeve of the connecting rod one. The connecting rod two is internally threaded to the sleeve. The bottom end of the connecting rod two is connected to the upper end face of the support plate.

[0010] Furthermore, a plurality of hooks are installed on the bottom end face of the support plate, and the plurality of hooks are evenly distributed on the bottom end face of the support plate.

[0011] Furthermore, the half gear meshes with the rack.

[0012] Furthermore, the controller is installed on one side of the upper end face of the workbench.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By using a combination of motor one, half gear, rack, movable rod, and compression spring, when the photovoltaic bracket completes the hot-dip galvanizing process and moves above the hot-dip galvanizing tank, motor one is started. Motor one drives the half gear to rotate. Since the half gear and rack mesh with each other, the rotation of the half gear drives the movable rod to move to one side through the rack. When the half gear disengages from the rack, under the force of the compression spring, the compression spring drives the movable rod to quickly reset and generate a wobbling motion through limit block one. The movable rod drives the mounting base to wobble, and the mounting base drives the support plate to wobble through the quick-release mechanism. The support plate drives the photovoltaic bracket to wobble through the hook, thereby accelerating the dripping of zinc plating liquid from the surface of the photovoltaic bracket, reducing waiting time, and improving work efficiency.

[0015] By using connecting rod one, sleeve, and connecting rod two in combination, when it is necessary to disassemble the photovoltaic bracket, the worker starts to rotate the sleeve. Since the sleeve is threadedly connected to connecting rod two, when the sleeve is rotated, the sleeve moves upward and disengages from connecting rod two. At this time, the worker can quickly remove the photovoltaic bracket from the bottom end of the support plate and insert connecting rod two at the top of the support plate with the newly hung photovoltaic bracket into the bottom of the sleeve. Then, the sleeve is rotated in the opposite direction to make the sleeve threadedly connected to connecting rod two, thus quickly completing the installation of the photovoltaic bracket and improving work efficiency. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0017] Figure 2 This is a three-dimensional schematic diagram of a portion of the structure of this utility model.

[0018] Figure 3 This is a three-dimensional schematic diagram of a portion of the structure of this utility model.

[0019] Figure 4 This is a three-dimensional schematic diagram of a portion of the structure of this utility model.

[0020] Figure 5 This is a utility model Figure 2 An enlarged diagram of A in the diagram.

[0021] Figure 6 This is a utility model Figure 4 Enlarged diagram of B in the diagram.

[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0023] 1. Workbench; 2. Electric telescopic rod; 3. Mounting frame; 301. Slide groove; 4. Moving mechanism; 401. Motor II; 402. Lead screw; 403. Slider; 5. Crossbar; 501. Mounting plate; 502. Motor I; 503. Half gear; 6. Support frame; 601. Groove; 7. Movable rod; 701. Mounting base; 702. Limiting block I; 703. Rack; 704. Compression spring; 8. Quick release mechanism; 801. Connecting rod I; 802. Sleeve; 803. Limiting block II; 804. Square block; 805. Connecting rod II; 806. Square groove; 9. Support plate; 901. Hook; 10. Controller; 11. Hot-dip galvanizing tank. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0025] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Example:

[0028] As attached Figure 1 To be continued Figure 6 As shown:

[0029] This utility model provides a hot-dip galvanizing device for photovoltaic brackets, including a workbench 1, a controller 10, and a hot-dip galvanizing tank 11. A hot-dip galvanizing tank 11 is installed on one side of the upper end face of the workbench 1. Two pairs of electric telescopic rods 2 are installed on both sides of the upper end face of the workbench 1. A mounting bracket 3 is installed at the top of each pair of electric telescopic rods 2. A sliding groove 301 is provided on the opposite side of each pair of mounting brackets 3. A moving mechanism 4 is installed within the sliding groove 301. A pair of crossbars 5 are installed between the pair of moving mechanisms 4. A mounting plate 501 is installed on one side of one of the crossbars 5. A mounting plate 501 is installed on one side of the mounting plate 501. The device is equipped with a motor 502, and a half gear 503 is installed at the output end of the motor 502. A support frame 6 is installed on the bottom end face of a pair of crossbars 5. The bottom end face of the support frame 6 is provided with a groove 601. A movable rod 7 is movably connected in the groove 601. A mounting seat 701 is installed on the outer periphery of the movable rod 7 in the groove 601. A pair of limit blocks 702 are installed on both sides of the movable rod 7 near the mounting seat 701. A rack 703 is provided on one side of the upper end face of the movable rod 7. Several quick-release mechanisms 8 are installed on the bottom end face of the support frame 6. A support plate 9 is installed at the bottom end of the quick-release mechanism 8.

[0030] The moving mechanism 4 includes a second motor 401, a lead screw 402, and a slider 403. The lead screw 402 is rotatably connected in the slide groove 301. A pair of sliders 403 are threadedly connected to the outer side of the lead screw 402. The sliders 403 are connected to one end of the crossbar 5. The second motor 401 is installed on one side of the mounting frame 3. One end of the lead screw 402 passes through one side of the mounting frame 3 and is connected to the output end of the second motor 401.

[0031] One side of the limiting block 702 is equipped with a compression spring 704, and the other end of the compression spring 704 is connected to one side of the groove 601.

[0032] The quick-release mechanism 8 includes a connecting rod 801, a sleeve 802, a limiting block 803, a square block 804, a connecting rod 805, and a square groove 806. The connecting rod 801 is connected to the bottom end face of the mounting base 701. The sleeve 802 is movably connected to the periphery of the connecting rod 801. The limiting block 803 is installed through the top of the sleeve 802. The connecting rod 805 is internally threaded to the sleeve 802. The bottom end of the connecting rod 805 is connected to the upper end face of the support plate 9. The limiting block 803 provides support and limits the sleeve 802.

[0033] Among them, a number of hooks 901 are installed on the bottom end surface of the support plate 9, and the number of hooks 901 are evenly distributed on the bottom end surface of the support plate 9.

[0034] Among them, the half gear 503 meshes with the rack 703.

[0035] The controller 10 is installed on one side of the upper end face of the workbench 1, and the controller 10 plays a control role.

[0036] The working principle of this embodiment:

[0037] The operator starts the electric telescopic pole 2, which moves the photovoltaic bracket downwards into the hot-dip galvanizing tank 11 for galvanizing. Then, the photovoltaic bracket is moved upwards. When the photovoltaic bracket completes the hot-dip galvanizing process and moves above the hot-dip galvanizing tank 11, motor 502 is started. Motor 502 drives the half-gear 503 to rotate. Since the half-gear 503 meshes with the rack 703, the rotation of the half-gear 503 drives the movable rod 7 to move to one side via the rack 703. When the half-gear 503 disengages from the rack 703, under the force of the compression spring 704, the compression spring 704 drives the movable rod 7 to quickly reset and vibrate via the limit block 702. The movable rod 7 causes the mounting base 701 to vibrate. The mounting base 701, through the quick-release mechanism 8, causes the support plate 9 to vibrate. The support plate 9, through the hook 901, causes the photovoltaic bracket to vibrate, thereby accelerating the process. After the galvanized liquid on the surface of the photovoltaic bracket is washed away, a pair of motors 401 are started. Motors 401 drive the lead screw 402 to rotate. Since the lead screw 402 is threadedly connected to the slider 403, when the lead screw 402 rotates, it drives a pair of crossbars 5 to move to one side through the slider 403, thereby moving the photovoltaic bracket to one side. When it is necessary to disassemble the photovoltaic bracket, the worker starts to rotate the sleeve 802. Since the sleeve 802 is threadedly connected to the connecting rod 805, when the sleeve 802 is rotated, the sleeve 802 moves upward and disengages from the connecting rod 805. At this time, the worker can quickly remove the photovoltaic bracket from the bottom surface of the support plate 9 and insert the connecting rod 805 at the top of the support plate 9 with the newly hung photovoltaic bracket into the bottom of the sleeve 802. Then, the sleeve 802 is rotated in the opposite direction to make the sleeve 802 threadedly connected to the connecting rod 805, thus quickly completing the installation of the photovoltaic bracket.

[0038] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A hot-dip galvanizing device for a photovoltaic support surface, comprising a workbench (1), a controller (10), and a hot-dip galvanizing tank (11), wherein the hot-dip galvanizing tank (11) is installed on one side of the upper end face of the workbench (1), characterized in that: Two pairs of electric telescopic rods (2) are installed on both sides of the upper end face of the workbench (1). Each pair of electric telescopic rods (2) has a mounting bracket (3) installed at the top. Each pair of mounting brackets (3) has a sliding groove (301) on one side. A moving mechanism (4) is installed in the sliding groove (301). A pair of crossbars (5) are installed between the pair of moving mechanisms (4). A mounting plate (501) is installed on one side of one of the crossbars (5). A motor (502) is installed on one side of the mounting plate (501). A half gear (503) is installed at the output end of the motor (502). A support frame (6) is installed on the bottom end face of the crossbar (5). The bottom end face of the support frame (6) is provided with a groove (601). A movable rod (7) is movably connected in the groove (601). A mounting seat (701) is installed on the periphery of the movable rod (7) in the groove (601). A pair of limiting blocks (702) are installed on both sides of the movable rod (7) near the mounting seat (701). A rack (703) is provided on one side of the upper end face of the movable rod (7). Several quick-release mechanisms (8) are installed on the bottom end face of the support frame (6). A support plate (9) is installed at the bottom end of the quick-release mechanism (8).

2. The hot-dip galvanizing device for photovoltaic brackets as described in claim 1, characterized in that: The moving mechanism (4) includes a second motor (401), a lead screw (402), and a slider (403). The lead screw (402) is rotatably connected in the slide groove (301). A pair of sliders (403) are threadedly connected to the outer side of the lead screw (402). The sliders (403) are connected to one end of the crossbar (5). The second motor (401) is installed on one side of the mounting frame (3). One end of the lead screw (402) passes through one side of the mounting frame (3) and is connected to the output end of the second motor (401).

3. The hot-dip galvanizing device for photovoltaic bracket surface as described in claim 1, characterized in that: A compression spring (704) is installed on one side of the limiting block (702), and the other end of the compression spring (704) is connected to one side of the groove (601).

4. The photovoltaic bracket surface hot-dip galvanizing device as described in claim 1, characterized in that: The quick-release mechanism (8) includes a connecting rod (801), a sleeve (802), a limiting block (803), a square block (804), a connecting rod (805), and a square groove (806). The connecting rod (801) is connected to the bottom end face of the mounting base (701). The sleeve (802) is movably connected to the periphery of the connecting rod (801). The limiting block (803) is installed through the top of the sleeve (802) and the connecting rod (801) is threaded to the sleeve (802). The bottom end of the connecting rod (805) is connected to the upper end face of the support plate (9).

5. The hot-dip galvanizing device for photovoltaic bracket surface as described in claim 1, characterized in that: The bottom surface of the support plate (9) is equipped with a plurality of hooks (901), and the plurality of hooks (901) are evenly distributed on the bottom surface of the support plate (9).

6. The hot-dip galvanizing device for photovoltaic bracket surface as described in claim 1, characterized in that: The half gear (503) meshes with the rack (703).

7. The hot-dip galvanizing device for photovoltaic bracket surface as described in claim 1, characterized in that: The controller (10) is installed on one side of the upper end face of the workbench (1).

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