Dedusting device for pasture processing

By combining a cyclone separator, a blower, and a filter, the problem of dust pollution during the forage crushing process is solved, achieving efficient dust collection and blade protection, thus ensuring clean and efficient operation of the forage crushing process.

CN223844428UActive Publication Date: 2026-01-30GUAZHOU COUNTY YINONG AGRI DEV CO LTD
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Patent Information

Application Number
CN202423117337.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-30
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The dust generated during the forage crushing process pollutes and harms the working environment and the health of personnel, and existing equipment has failed to effectively solve this problem.

Method used

A dust removal device comprising a cyclone separator, an induced draft fan, a bag filter, and a filter screen is designed. It guides dust separation and collection, combines a brush to clean the filter screen to prevent clogging, and incorporates a multi-section blade structure for uniform feeding and blade protection.

Benefits of technology

It effectively reduces the environmental impact of dust, protects equipment, extends blade life, and ensures uniform feeding and efficient crushing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pasture processing equipment, in particular to a dust removal device for pasture processing, which comprises a machine body, a roll shaft rotatably connected in a feed hopper, a plurality of blades fixedly connected on a main shaft, and a discharge port fixedly connected at the bottom of the machine body. A second motor is further fixedly connected to the machine body, the output end of the second motor penetrates through the machine body and extends inwards, and the portion, located on the machine body, of the output end of the second motor is fixedly connected with a brush. The dust collector is fixedly connected with the top of the cyclone dust collector, the dust collector is fixedly connected with the top of the cyclone dust collector, the upper portion of the dust discharge port is fixedly connected with an air-lock valve, the top of the cyclone dust collector is communicated with the air inlet end of the induced draft fan through an induced draft pipe, and the air outlet end of the induced draft fan is fixedly connected with the cloth bag collector. And the dust pollution to the working environment in the crushing process is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of forage processing equipment, and specifically relates to a dust removal device for forage processing. BACKGROUND

[0002] Forage crushing is an important link in the forage processing process, which mainly cuts, crushes or rubs forage through mechanical equipment to improve the palatability and digestibility of forage, facilitate the feeding and digestion of livestock and poultry, and the crushed forage can be directly fed to livestock and poultry or mixed with other feed to make compound feed. However, a large amount of dust is generated in the crushing process of forage, which mainly comes from the friction, extrusion and mechanical damage of forage raw materials in the crushing process. The dust will cause great pollution to the working environment and inevitable damage to the health of the workers. Therefore, the forage crushing equipment needs to be improved to reduce the influence of dust on the working environment and workers. SUMMARY

[0003] In view of the above technical problems, the utility model provides a dust removal device for forage processing.

[0004] To solve the above technical problems, the dust removal device for forage processing comprises a machine body, a supporting leg fixedly connected to the bottom of the machine body, a feed hopper fixedly connected to the upper part of one side of the machine body, a roller shaft rotatably connected in the feed hopper, a main shaft rotatably connected in the machine body, a plurality of blades fixedly connected to the main shaft, the main shaft penetrating through the machine body at one end and fixedly connected to the output end of a first motor, a discharge port fixedly connected to the bottom of the machine body, a filter screen fixedly connected at the connection between the other side upper part of the machine body and the air inlet of the top of a shaker, a second motor fixedly connected to the machine body, the output end of the second motor extending into the machine body, a brush fixedly connected to the part of the machine body where the output end of the second motor is located, the brush corresponding to the position of the filter screen, an ash discharge port fixedly connected to the bottom of the shaker, a damper fixedly connected above the ash discharge port, an air inlet of an air induction fan communicated with the shaker through an air induction pipe, and a cloth bag collector fixedly connected to the air outlet of the air induction fan.

[0005] Further, the roller shaft is driven by a third motor.

[0006] Further, the blades are provided in at least two groups, the blades are composed of a first blade and a plurality of second blades, one end of the first blade is fixedly connected to the main shaft, and the other end of the first blade is hingedly connected to the plurality of second blades in sequence.

[0007] Further, the other end of the first section blade is provided with a limiting groove, one end of the tail section blade is fixedly connected with a connecting plate, and the other end is also provided with the limiting groove, and the connecting plate is sequentially hinged in the limiting groove and can be limitedly moved in the limiting groove.

[0008] Further, the aperture of the filter screen is 1cm.

[0009] Compared with the prior art, the utility model has the following advantages:

[0010] 1. The utility model discloses a shaker and a draught fan are arranged, can guide separation to the dust generated in the process of forage grass crushing, finally is collected and is handled through the cloth bag collector, the direct influence of dust to the operation environment in the process of forage grass crushing is greatly reduced, the filter screen is arranged, avoids the stem and leaf of relatively large volume generated in the process of forage grass crushing to enter the draught fan, produces damage to the draught fan, the brush is arranged, can continuously clean the stem and leaf adhered on the filter screen, prevents the stem and leaf from accumulating at the filter screen, blocks the filter screen, and the dust is guided and collected, the roller shaft is arranged, can preliminary extrusion crushing of the forage grass that needs to be broken, realizes uniform feeding simultaneously, avoids one-time feeding too much, causes the machine to stop.

[0011] 2. The utility model discloses a plurality of groups of blades of multi-section structure are arranged, can increase the crushing effect of forage grass, reduce the damage when the blade contacts relatively hard material at the same time, increase the service life of the blade. DRAWINGS

[0012] Fig. 1 It is the structure schematic diagram of the utility model.

[0013] Fig. 2 It is the left view of the machine body.

[0014] Fig. 3 It is the connecting schematic diagram between the first section and the tail section of the blade.

[0015] In the drawing: 1, machine body, 2, shaker, 3, draught fan, 4, cloth bag collector, 5, feeding hopper, 6, roller shaft, 7, main shaft, 8, first motor, 9, blade, 901, first section blade, 902, tail section blade, 903, limiting groove, 904, connecting plate, 10, discharge port, 11, filter screen, 12, brush, 13, second motor, 14, air lock, 15, ash outlet, 16, draught tube, 17, supporting leg, 18, third motor. DETAILED DESCRIPTION

[0016] The utility model will be further explained in connection with the drawings.

[0017] As Figs. 1 to 3The dust removal device for forage processing shown includes a body 1. Four support legs 17 are fixedly connected to the bottom of the body 1 to ensure stability. A feed hopper 5 is fixedly connected to the upper part of one side of the body 1. A roller 6 is rotatably connected inside the feed hopper 5 to perform preliminary crushing of the forage during feeding. The uniformly rotating roller 6 also ensures even feeding, preventing excessive feeding at once from causing the machine to stall. A main shaft 7 is rotatably connected inside the body 1, and two sets of blades 9 are fixedly connected to the main shaft 7. One end of the main shaft 7 passes through the body 1 and is fixedly connected to the output end of a first motor 8. A discharge port 10 is fixedly connected to the bottom of the body 1. The upper part of the other side of the body 1 is connected to the air inlet at the top of a cyclone separator 2 via a pipe and is connected to the body... A filter screen 11 is fixedly connected to the connection point of the machine body 1. A second motor 13 is also fixedly connected to the machine body 1. The output end of the second motor 13 passes through the machine body 1 and extends inward. A brush 12 is fixedly connected to the part of the machine body 1 where the output end of the second motor 13 is located. The brush 12 is positioned corresponding to the filter screen 11 and is used to clean the accumulated hay and leaf debris on the filter screen 11 to prevent hay and leaf debris from clogging the filter screen 11 and causing dust to be unable to be collected. A dust discharge port 15 is fixedly connected to the bottom of the cyclone 2 to discharge larger solid particles and impurities that are sucked in. A shut-off valve 14 is fixedly connected above the dust discharge port 15. The top of the cyclone 2 is connected to the air inlet of the blower 3 through the air duct 16. The air outlet of the blower 3 is fixedly connected to the bag collector 4.

[0018] It should be noted that in this embodiment, the cyclone 2, the blower 3, the bag collector 4, and the airlock 14 are all existing devices, and their specific structures will not be described in detail.

[0019] To save manpower while achieving uniform feeding, roller 6 is driven by a third motor 18.

[0020] In order to increase the crushing effect of forage while protecting the blades 9, the blades 9 are provided with at least two sets to share the crushing pressure. The blades 9 consist of a first blade 901 and several tail blades 902. One end of the first blade 901 is fixedly connected to the main shaft 7, and several tail blades 902 are sequentially hinged to the other end of the first blade 901.

[0021] In order to limit the range of motion of the blade 9 and prevent the blade 9 from being damaged by cross collision due to excessive movement, a limiting groove 903 is provided at the other end of the first blade 901. One end of the tail blade 902 is fixedly connected to a connecting plate 904, and the other end is also provided with a limiting groove 903. The connecting plate 904 is hinged in the limiting groove 903 and can move within the limiting groove 903.

[0022] To prevent excessive hay and leaf debris from entering the blower 3 and causing equipment damage, the filter screen 11 has a pore size of 1cm, which protects the blower without affecting the passage of dust through the filter screen 11.

[0023] The working process of this embodiment is as follows:

[0024] During operation: The first motor 8, second motor 13, third motor 18, and blower 3 are turned on. The operator then pushes the hay into the feed inlet 5. The third motor 18 drives the roller 6 to rotate, initially crushing the hay for subsequent cutting and crushing. Simultaneously, the uniformly rotating roller 6 controls even feeding, preventing excessive feeding from causing the machine to stall. After entering the machine body 1, the hay is cut and crushed by two sets of hinged blades 9. The crushed hay is then discharged from the outlet 10 under the influence of gravity and the blades 9. During this process, the blower 3 vents the contents of the machine body 1... The generated dust is drawn into the bag filter 4 through the filter screen 11 and the cyclone separator 2 for dust collection. The cyclone separator 2 can separate the drawn-in solid matter. The lighter dust enters the bag filter 4 through the induced draft fan 3, while the heavier particulate impurities are discharged through the ash discharge port 15 through the airlock 14 to prevent the heavier particulate impurities from entering the induced draft fan 3 and causing equipment damage. The filter screen 11 can prevent stems and leaves from entering the induced draft fan 3 and causing equipment damage. The brush 12 can continuously brush off the stems and leaves stuck to the filter screen 11 to prevent stems and leaves from accumulating and clogging the filter screen 11 and affecting the dust collection and treatment.

Claims

1. A dust removal device for processing pasture grasses, comprising a machine body (1), the bottom of the machine body (1) is fixedly connected with supporting legs (17), characterized in that: The body (1) one side upper fixed connection has feeding hopper (5), the roller shaft (6) is rotatably connected in the feeding hopper (5), the main shaft (7) is rotatably connected in the body (1), a plurality of blades (9) are fixedly connected on the main shaft (7), the main shaft (7) one end penetrates the body (1) and is fixedly connected with the output end of the first motor (8), the body (1) bottom fixed connection has discharge port (10), the body (1) other side upper portion is communicated with the air inlet of the upper part of shakron (2) through pipeline and is fixedly connected with filter screen (11) at the connection with the body (1), the body (1) is also fixedly connected with the second motor (13), the output end of the second motor (13) penetrates the body (1) and extends to the inside, the part of the body (1) where the output end of the second motor (13) is located is fixedly connected with brush (12), the brush (12) corresponds with the position of the filter screen (11), the shakron (2) bottom fixed connection has ash outlet (15), the air stopper (14) is fixedly connected above the ash outlet (15), the shakron (2) top is communicated with the air inlet end of the induced draft fan (3) through the induced draft tube (16), the air outlet end of the induced draft fan (3) is fixedly connected with the bag collector (4).

2. The hay processing dedusting device according to claim 1, characterized in that: The roller shaft (6) is driven by the third motor (18).

3. The hay processing dedusting device according to claim 1, characterized in that: The blade (9) is provided with at least two groups, the blade (9) is composed of a first segment blade (901) and a plurality of tail segment blades (902), one end of the first segment blade (901) is fixedly connected with the main shaft (7), the other end of the first segment blade (901) is hingedly connected with a plurality of tail segment blades (902) in sequence.

4. The hay processing dedusting device according to claim 3, characterized in that: The other end of the first segment blade (901) is provided with a limiting groove (903), one end of the tail segment blade (902) is fixedly connected with a connecting plate (904), the other end is also provided with the limiting groove (903), the connecting plate (904) is hingedly connected in the limiting groove (903) in sequence and can be limitedly moved in the limiting groove (903).

5. The hay processing dedusting device according to claim 1, characterized in that: The aperture of the filter screen (11) is 1cm.