Overturning tool for packaging energy storage converter box

By designing a flipping fixture and using a rotary motor to drive the clamping device to flip the energy storage converter housing, the problems of low assembly efficiency and product damage caused by large size and heavy weight are solved, achieving an efficient and safe assembly process and product protection.

CN223849195UActive Publication Date: 2026-01-30XIAN WEIHENG ENERGY STORAGE CO LTD
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Patent Information

Application Number
CN202423310064.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-30
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The large size and heavy weight of the energy storage converter enclosure lead to low efficiency in multi-faceted fastening and assembly, difficult operation, and easy damage to product quality.

Method used

Design a flipping fixture, including a rotatable clamping device and a limiting component. The clamping device is driven to flip 180 degrees by a rotary motor. Combined with the support column and the limiting block, the box is precisely fixed to avoid scratches and facilitates quick opening, closing and movement.

Benefits of technology

It improves assembly efficiency, ensures the smoothness and safety of the box flipping process, protects the product's appearance quality, and enhances the versatility of tooling and the flexibility of the production line.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223849195U_ABST
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Abstract

The utility model discloses an overturning tool for packaging an energy storage converter box. The overturning tool comprises a rack and a rotatable clamping device arranged at the upper end of the rack. A rotating motor is arranged at the end of a main frame of the clamping device, a cavity structure is formed in the clamping device, a limiting piece is arranged on a bottom objective table, a supporting column is arranged on an upper cover structure, and the head of the supporting column abuts against the upper surface of the box. One end of the upper cover structure is rotatably connected with the left side plate, and the other end of the upper cover structure is connected with the right side plate through a quick-opening clamp. The objective table is provided with eight limiting blocks, the head of the supporting column is elastic and adjustable in length, the rotating motor can drive the clamping device to rotate by 180 degrees, lightening holes are formed in the objective table and the upper cover structure, and rolling wheels are arranged at the bottom of the rack. The tool can fix the box body and adjust the angle, improves the assembly efficiency, protects the box body, is convenient to operate and move, and is suitable for packaging the box body of the energy storage converter.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of turnover tool for energy storage converter box packaging. BACKGROUND

[0002] In the assembly process of energy storage converter box, its significant bulk and heavy weight characteristics bring a series of severe challenges to multi-surface fastening assembly operation.

[0003] Under the traditional assembly mode, when the operator fastens different surfaces of the box, the box often needs to be moved frequently, which not only consumes a lot of manpower and time, but also easily causes damage to the box, such as knocking and scratching, due to the complexity and tediousness of the operation, seriously affecting the quality and production efficiency of the product.

[0004] Therefore, there is an urgent need for an innovative solution to achieve stable fixation of the converter box and convenient adjustment to the appropriate angle to facilitate the operator to perform fastening operation from various angles, thereby effectively improving the assembly efficiency and ensuring product quality. INVENTION CONTENTS

[0005] The utility model aims at solving the problem of low multi-surface fastening assembly efficiency and difficult operation caused by large volume and heavy weight during the assembly of energy storage converter box, and provides a turnover tool for energy storage converter box packaging.

[0006] A turnover tool for energy storage converter box packaging includes a rack, and the upper end of the rack is provided with a rotatable clamping device.

[0007] The clamping device includes a main frame, and the end of the main frame is provided with at least one rotary motor. The main frame is in a frame structure, and the inside of the frame structure is provided with a cavity structure matched with the box to be processed. The bottom of the cavity structure is a loading platform, and the loading platform is provided with a plurality of distributed limiting pieces. The upper part of the loading platform is provided with a reversible upper cover structure, and the upper cover structure is provided with a plurality of supporting columns. The head of the supporting column extends downward and abuts on the upper surface of the box to be processed.

[0008] Preferably, the side surface of the main frame is provided with a driven shaft, and the central axis of the driven shaft coincides with the rotation center line of the rotary motor.

[0009] Preferably, the main frame includes a loading platform, a left side plate, a right side plate and an upper cover structure. One end of the upper cover structure is rotatably connected with the left side plate, and the other end of the upper cover structure is connected with the right side plate through a quick-opening clamp.

[0010] In order to better limit the box to be processed, eight limiting pieces are arranged on the loading platform, and the eight limiting pieces are arranged in pairs at the edge of the box to be processed.

[0011] To protect the cabinet surface, the support column head is made of elastic material, preventing scratches during cabinet fixing and ensuring the product's appearance quality. Additionally, the downward extension length of the support column is adjustable for better clamping.

[0012] For ease of operation and movement, the top cover is connected to the right side panel via a quick-opening clamp, facilitating opening and closing and easy placement and removal of the cabinet. A rotary motor allows the clamping device to rotate 180 degrees. Several weight-reducing holes are provided on both the platform and the top cover. Casters at the bottom of the frame enable easy movement of the entire fixture, allowing for flexible position adjustment according to actual production needs.

[0013] Beneficial effects:

[0014] 1. Flip function design:

[0015] The clamping device, driven by a rotary motor, achieves 180-degree rotation, allowing operators to perform fastening operations from different angles without frequent movement of the housing, significantly improving assembly efficiency. The driven shaft coincides with the center line of the rotary motor, ensuring smoothness and safety during the rotation process.

[0016] 2. Container fixing and protection:

[0017] The limiting blocks on the platform and the support columns on the top cover work together to precisely fix the box and prevent displacement during flipping and assembly. The heads of the support columns are made of elastic material to avoid scratching the surface of the box and protect the product's appearance.

[0018] 3. Quick opening and closing and adjustment functions:

[0019] The top cover is connected to the right side panel via a quick-opening clip, facilitating rapid opening and closing and convenient placement and removal of the enclosure. The length of the support column is adjustable to accommodate enclosures of different sizes, enhancing the versatility of the tooling.

[0020] 4. Lightweight and Portable:

[0021] The stage and top cover structure are equipped with weight-reduction holes, which reduce the weight of the tooling and facilitate operation and movement. Casters are provided at the bottom of the frame, allowing the tooling to be flexibly adjusted in position according to production needs, thus improving the flexibility of the production line. Attached Figure Description

[0022] Figure 1 This is a front view schematic diagram of a flip tooling used for encapsulating an energy storage converter housing;

[0023] Figure 2 This is a side view of the flip tooling;

[0024] Figure 3 This is a top view of the flip tooling;

[0025] Figure 4 is a schematic view of the clamping part of the turnover tool clamping the box body to be processed;

[0026] In the figure, 1. frame 2. rotary motor 3. main frame 31. object table 32. limiting piece 33. support column 4. driven rotating shaft 5. quick opening clamp 6. box. DETAILED DESCRIPTION

[0027] In order to deepen the understanding of the utility model, the utility model will be further described in combination with examples and drawings below, and the examples are only used to explain the utility model and do not constitute a limitation on the protection scope of the utility model.

[0028] Example one:

[0029] The turnover tool for packaging the energy storage converter box in the embodiment mainly includes a frame 1, a rotary motor 2, a main frame 3 and the like.

[0030] The rotary motor 2 is arranged on the frame 1, and the rotating shaft thereof is assembled on the side surface of the object table 31 in the main frame 3. The upper surface of the object table 31 is provided with a protective layer, which can effectively prevent the metal bottom plate from scratching the converter box 6 to be processed.

[0031] Meanwhile, the upper surface of the object table 31 is also provided with a limiting piece 32. In the embodiment, eight limiting blocks (i.e. limiting pieces 32) are arranged on the object table 31, and two limiting blocks are distributed at the edge of the box body 6 to be processed, which are used for accurately positioning the box body 6.

[0032] The main frame 3 includes the object table 31, a left side plate, a right side plate and an upper cover structure, and the upper cover structure and the left side plate and the right side plate are connected in a movable manner. Specifically, one end of the upper cover structure is rotatably connected with the left side plate, and a limiting jig (not shown in detail in the figure) is assembled between the two. The limiting jig includes shaft connecting pieces on both sides of the upper cover structure and limiting blocks on the top of the left side plate, and a groove is formed in the limiting blocks.

[0033] When the upper cover plate is opened, the shaft connecting pieces can be embedded in the grooves, so as to control the opening angle of the upper cover plate, which is convenient for operation. A plurality of support columns 33 are arranged on the upper cover plate, the support columns 33 vertically pass through the upper cover plate, and the length of the support columns 33 passing through the upper cover plate can be adjusted through adjusting bolts (not shown in the figure). The head of the support column 33 is made of rubber material, and when the support column 33 abuts against the box body 6, the box body 6 can be effectively fixed, and the product will not be damaged.

[0034] The side of the main frame 3 is provided with a driven rotating shaft 4, the central axis of the driven rotating shaft 4 coincides with the rotation center line of the rotating motor 2, so as to ensure that the main frame 3 rotates smoothly under the driving of the rotating motor 2. The other end of the upper cover structure is connected with the right side plate through the quick opening clamp 5, and the connecting mode facilitates quick opening and closing of the upper cover structure, and facilitates placing and taking out the box body 6.

[0035] When the rotating motor 2 works, the object table 31 (namely the whole main frame 3) can be driven to rotate on the rack 1. The rack 1 is provided with a travel switch (not shown in detail) and a supporting column (not shown in detail) on the side, and in the overturning process of the object table 31, the safety and normal operation can be ensured by avoiding the limit switch. The object table 31 is arranged in a perforated shape, which reduces the weight of the object table 31 on the one hand, and reserves a plurality of assembly holes on the other hand, so as to facilitate screwing and packaging of the box body 6.

[0036] In actual use, the operator first opens the upper cover structure (by loosening the quick opening clamp 5), places the box body 6 to be processed on the object table 31, preliminarily positions through the limiting piece 32, then closes the upper cover structure (fastens the quick opening clamp 5), and makes the supporting column 33 abut against the box body 6.

[0037] Start the rotating motor 2, rotate the box body 6 to the appropriate angle, and perform fastening and assembly operation. After completing the assembly of one side, start the rotating motor 2 again, adjust the angle of the box body 6, and continue to perform assembly of other sides, until the whole box body 6 is assembled. After the assembly is completed, the product body is attached to the upper cover, so as to ensure that the box body is sealed in the last process.

[0038] The above only describes the preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A flip tooling for an energy storage converter tank package, characterized by, The machine frame is provided with rotatable clamping devices at the upper end thereof; The clamping device comprises a main frame, at least one rotary motor is arranged at the end of the main frame, the main frame is in the form of a frame structure, a cavity structure matched with the box body to be machined is arranged in the frame structure, the bottom of the cavity structure is a loading platform, a plurality of limiting members are arranged on the loading platform, a reversible upper cover structure is arranged above the loading platform, a plurality of supporting columns are arranged on the upper cover structure, the heads of the supporting columns extend downward and abut against the upper surface of the box body to be machined.

2. A flip tool for an energy storage converter tank package according to claim 1, wherein, The side surface of the main frame is provided with a driven rotating shaft, the central axis of the driven rotating shaft coincides with the rotation center line of the rotary motor.

3. A flip tool for use in packaging an energy storage converter tank according to claim 1 or 2, characterized in that, The main frame comprises a loading platform, a left side plate, a right side plate and an upper cover structure, one end of the upper cover structure is rotatably connected with the left side plate, the other end of the upper cover structure is connected with the right side plate through a quick-opening clamp.

4. A flip tool for use in packaging energy storage converter boxes, according to claim 3, wherein, Eight limiting members are arranged on the loading platform, two limiting members form a group and are arranged at the edge of the box body to be machined.

5. A flip tool for an energy storage converter tank package according to claim 1, wherein, The head of the supporting column is made of elastic material, and the downward extension length of the supporting column is adjustable.

6. A flip tool for an energy storage converter tank package according to claim 1, wherein, The rotary motor can drive the clamping device to rotate by 180 degrees.

7. A flip tool for use in packaging energy storage converter boxes, according to claim 1, wherein, A plurality of lightening holes are arranged on the loading platform and the upper cover structure.

8. A flip tool for an energy storage converter tank package according to claim 1, wherein, The bottom of the machine frame is provided with a roller.