Long-axis end face horizontal type three-degree-of-freedom laser marking station
By introducing a workpiece clamping adaptive positioning mechanism, a multi-axis linkage motion control system, and a dust purification device, the problems of positioning difficulties and low efficiency in marking on the end face of long shafts have been solved, realizing a high-precision, automated, and efficient marking process that can meet the needs of workpieces of different specifications.
Patent Information
- Application Number
- CN202520433996.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-12
AI Technical Summary
Existing laser marking equipment suffers from problems such as inaccurate positioning, time-consuming and labor-intensive adjustments, low marking efficiency, and poor adaptability when processing long-axis end faces. In particular, it is difficult to adapt to the needs of workpieces of different specifications, resulting in low production efficiency and increased costs.
It adopts a workpiece clamping adaptive positioning mechanism, a multi-axis linkage motion control system, an intelligent electrical control system, and a dust purification and collection device. Combined with an adjustable workpiece support structure and a rotating dynamic support component, it can achieve precise adjustment and automated operation of the X, Y, and Z degrees of freedom. Equipped with a dust purification and collection device, it ensures marking accuracy and efficiency.
It improves the accuracy and efficiency of marking on the end face of long shafts, reduces manual intervention, lowers equipment modification costs, improves the safety and cleanliness of the working environment, and adapts to the needs of workpieces of different specifications.
Smart Images

Figure CN223863071U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of marking equipment technology, specifically relating to a horizontal three-degree-of-freedom laser marking station with a long axis end face. Background Technology
[0002] In industrial production, especially in sectors such as automobile manufacturing, machining, and aerospace, the marking of long-shaft components is crucial for quality traceability, production management, and anti-counterfeiting identification. However, existing laser marking equipment faces numerous difficulties when marking the end faces of long shafts, resulting in inaccurate positioning, time-consuming and labor-intensive adjustments, and low marking efficiency, making it difficult to meet the needs of modern industrial automated production.
[0003] Long shaft components are often heavy, long, with small and complex end faces, and their shaft diameters vary, making it difficult for existing equipment to quickly and accurately achieve marking and positioning. In particular, when marking the end face, it is difficult to place and fix the workpiece, which can easily lead to positional deviations.
[0004] Due to the large weight of the long shaft, the traditional manual adjustment method requires a lot of manpower, which is not only complicated to operate, but may also cause the marking position to be misaligned or the workpiece to be damaged due to improper adjustment; in addition, during the adjustment process, the long shaft may undergo slight deformation due to its own weight, which will further affect the marking accuracy.
[0005] Existing laser marking equipment is usually fixed or single-axis adjustable, which is difficult to adapt to the needs of marking long-axis end faces. This results in repeated adjustments and tests for each marking, increasing production time. At the same time, the equipment's lack of adaptability makes the process of changing and debugging workpieces of different specifications time-consuming, reducing overall production efficiency.
[0006] The change in shaft diameter places higher demands on the marking system. Existing equipment usually lacks the ability to be compatible with workpieces of different shaft diameters, which means that marking workpieces of different specifications requires additional fixtures or modifications, increasing the production costs of enterprises and the difficulty of equipment adaptation.
[0007] Therefore, in view of the above-mentioned technical defects such as insufficient anti-counterfeiting, poor environmental adaptability and low operating efficiency, there is an urgent need for a new label paper marking device to solve the above problems and improve the efficiency, reliability and anti-counterfeiting of label marking. Utility Model Content
[0008] The purpose of this utility model is to provide a long-axis end-face horizontal three-degree-of-freedom laser marking station, including a display and interactive control module, a workpiece clamping adaptive positioning mechanism, an intelligent electrical control system, a dust purification and collection device, a multi-axis linkage motion control system, an environmental temperature control device, and a marking execution mechanism.
[0009] The upper surface of the intelligent electrical control system is the worktable, and the display and interactive control module and the workpiece clamping adaptive positioning mechanism are set on the worktable. The side of the worktable is equipped with a marking execution mechanism and a multi-axis linkage motion control system.
[0010] The workpiece clamping adaptive positioning mechanism is used to support and fix the workpiece;
[0011] The workpiece clamping adaptive positioning mechanism includes an adjustable workpiece support structure and a rotating dynamic support component. The adjustable workpiece support structures are arranged in pairs in parallel so that the marking target end face of the workpiece faces the marking execution mechanism.
[0012] An adjustable workpiece support structure has a support notch on its upper surface, and rotating dynamic support components are provided on both sides of the notch. The adjustable workpiece support structure supports the workpiece through the rotating dynamic support components, which are used to reduce the friction of the workpiece rotation. The rotating dynamic support components allow the workpiece to be manually rotated and adjusted.
[0013] The multi-axis linkage motion control system is used to adjust the working target position of the marking actuator so that the working target position of the marking actuator falls on the marking target area of the workpiece;
[0014] The dust purification and collection device is installed on the side of the intelligent electrical control system. The dust purification and collection device includes an adjustable air intake serpentine bend, so that the intake space of the dust purification and collection device includes the target position.
[0015] This technical solution has the following technical features:
[0016] To address the challenge of marking and positioning on long shaft end faces, this application employs a workpiece clamping adaptive positioning mechanism. The adjustable support structure and the rotating dynamic support component work together to overcome the shortcomings of traditional clamping methods that are difficult to adapt to workpieces of different specifications. This improves the stability and positioning accuracy of the workpiece, ensuring that the target end face is precisely aligned with the laser marking head.
[0017] To address the problem of time-consuming and labor-intensive manual adjustments, this application employs a multi-axis linkage motion control system. Through X, Y, and Z three-degree-of-freedom motion control, it achieves automatic adjustment of the marking actuator, overcoming the problems of complex and low-precision adjustment of traditional single-axis or fixed structures. This reduces manual intervention and improves the convenience and accuracy of marking positioning.
[0018] To address the problem of low marking efficiency, this application employs an intelligent electrical control system and a display and interactive control module to achieve digital control, thereby improving the convenience of marking operations, shortening production preparation time, and ultimately enhancing overall marking efficiency.
[0019] To address the problem of poor equipment adaptability, this application adopts an adjustable workpiece support structure, which can adapt to workpieces of different lengths and shaft diameters. This overcomes the shortcomings of existing equipment, such as poor compatibility with workpieces of different specifications and the need to replace fixtures or make modifications, thereby reducing equipment modification costs and improving the versatility of the equipment.
[0020] To address the issue of dust pollution during the marking process, this application employs a dust purification and collection device. An adjustable serpentine inlet ensures that the air inlet covers the work area, overcoming the problems of low dust adsorption efficiency and severe pollution in existing equipment. This effectively reduces the impact of dust on marking quality, improves the working environment, and extends the equipment's service life.
[0021] The technical solution provided in this application also has the following technical features:
[0022] Preferably, in one embodiment of this application, the multi-axis linkage motion control system is a three-degree-of-freedom adjustment mechanism. The multi-axis linkage motion control system includes an X-axis motion module, a Y-axis motion module, a Z-axis motion module, and a drive execution component. The drive execution component is used to drive the moving ends of the X-axis motion module, the Y-axis motion module, and the Z-axis motion module to move.
[0023] The Z-axis motion module is used to adjust the height of the marking actuator;
[0024] The marking actuator is located at the moving end of the Z-axis motion module, the Z-axis motion module is located at the moving end of the X-axis motion module, and the X-axis motion module is located at the moving end of the Y-axis motion module; the X-axis motion module and the Y-axis motion module are used to adjust the planar position of the marking actuator.
[0025] The X-axis motion module is located on the moving end of the Y-axis motion module and can precisely move the marking actuator in the X-axis direction. The Y-axis motion module is located on the worktable, supports the movement of the X-axis module, and enables the marking actuator to be adjusted in the Y-axis direction through precise control. Through the linkage of the X-axis and Y-axis modules, the position of the marking actuator can be precisely adjusted in a two-dimensional plane, thereby ensuring the accuracy of the marking target area and avoiding possible errors during the marking process.
[0026] Z-axis motion module: The Z-axis motion module is used to adjust the height of the marking actuator to ensure that the marking actuator can accurately align with the target end face according to the height requirements of different workpieces; this module ensures that the marking head is always kept at the appropriate distance and angle through precise up and down adjustment for accurate laser marking; the Z-axis motion module is installed on the moving end of the X-axis motion module, and the Z-axis adjustment can be coordinated with the X and Y-axis planar movements.
[0027] Drive execution component: The drive execution component is the power source of the entire multi-axis linkage system. It drives the movement of the X, Y, and Z motion modules to ensure that the marking execution mechanism can be positioned freely and accurately according to the actual needs of the workpiece. The precise control of the drive execution component ensures the high efficiency and stability of the entire system.
[0028] Preferably, in one embodiment of this application, the Z-axis motion module is equipped with a manual fine-tuning operation component II, and the Y-axis motion module is equipped with a manual fine-tuning operation component I. By configuring manual fine-tuning operation components I and II, this utility model not only maintains the automation advantages of multi-axis linkage systems, but also provides higher adjustment accuracy through manual fine-tuning. This ensures that even if a small positioning error is encountered during automatic adjustment, the operator can correct it in a timely manner through manual fine-tuning, thereby improving marking accuracy and quality. Especially when dealing with complex or high-precision workpieces, it can effectively reduce deviations caused by manual intervention and improve overall production efficiency and stability.
[0029] Preferably, in one embodiment of this application, the marking actuator is equipped with a working status indicator device, which is installed on the workbench of the intelligent electrical control system.
[0030] Preferably, in one embodiment of this application, the marking actuator is equipped with an environmental temperature control device, which is used to cool down the intelligent electrical control system and the marking actuator.
[0031] Preferably, in one embodiment of this application, the protective shielding components are disposed on both sides of the target position of the marking execution mechanism to shield the working light and sputtering particles; through the design of the protective shielding components, the safety of the marking process can be significantly improved, protecting the operator and the surrounding environment from the harm of laser radiation and sputtering particles; at the same time, it can also reduce the pollution outside the marking area, keep the production environment clean, thereby improving the factory's production efficiency and the service life of the equipment.
[0032] Preferably, in one embodiment of this application, the workpiece clamping adaptive positioning mechanism is equipped with a measurement and calibration device, which is set along the workpiece support direction. The measurement and calibration device is used to monitor and determine the workpiece position to avoid workpiece misalignment, thereby ensuring that each marking can be accurately aligned with the target area. This reduces human error and improves work efficiency and marking quality. Through real-time calibration and fine-tuning, the measurement and calibration device improves the versatility and adaptability of the equipment, avoiding the need for frequent fixture replacement or equipment debugging.
[0033] Preferably, in one embodiment of this application, the intelligent electrical control system is provided with an input device management component, a centralized control and operation panel, for linkage control of the marking actuator.
[0034] Preferably, in one embodiment of this application, the adjustable workpiece support structure is disposed on the base plate, and the base plate is provided with a clamping and releasing operation component.
[0035] Preferably, in one embodiment of this application, a clamping limiting device is provided on the side of the adjustable workpiece support structure near the marking execution mechanism. The clamping limiting device is used to limit the adjustable workpiece support structure. The clamping limiting device includes a telescopic rod and a limiting block. The limiting block is located at the end of the telescopic rod and is used to abut against the adjustable workpiece support structure. Limiting can reduce operator visual errors, thereby improving the convenience and consistency of operation. Through a reliable limiting system, the clamping limiting device enhances the stability of the entire marking system and reduces errors caused by loose workpiece clamps.
[0036] Preferably, in one embodiment of this application, the moving directions of the moving ends of the X-axis motion module, the Y-axis motion module, and the Z-axis motion module are perpendicular to each other.
[0037] Preferably, in one embodiment of this application, an emergency stop unit is provided, which is electrically connected to the marking actuator and is used to automatically stop the machine when an abnormal state is detected.
[0038] Preferably, in one embodiment of this application, the workpiece clamping adaptive positioning mechanism further includes an adjustable elastic support component, which is used to buffer the impact force when the workpiece is clamped and to provide additional support for long shaft workpieces to reduce the impact of vibration.
[0039] Preferably, in one embodiment of this application, the multi-axis linkage motion control system further includes a rotation adjustment module, which is disposed on the moving end of the Z-axis motion module and is used to adjust the angle of the marking actuator or to avoid equipment or workpieces, so as to achieve a larger marking operation range and adapt it to different marking needs.
[0040] Preferably, in one embodiment of this application, the smoke and dust purification and collection device further includes a high-efficiency filter component, which includes at least two stages of filtration structure, wherein one stage is used for particulate matter filtration and the other stage is used for adsorbing gaseous pollutants to improve the smoke and dust purification effect.
[0041] Preferably, in one embodiment of this application, the ambient temperature control device further includes a liquid cooling heat dissipation unit, which is disposed in the cooling channel of the marking actuator to improve heat dissipation efficiency and adapt to high-load continuous working conditions.
[0042] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
[0043] This application overcomes the problem of insufficient positioning accuracy of the marking actuator in traditional equipment by using a multi-axis linkage motion control system, achieving high-precision marking positioning effect and significantly improving the accuracy of marking;
[0044] By using an adjustable workpiece support structure and a rotating dynamic support assembly, the problems of unstable fixing and difficult adjustment of long shaft workpieces are overcome, achieving a stable workpiece positioning effect and ensuring the consistency of marking position and marking quality.
[0045] By using a clamping and limiting device, the problems of unstable traditional workpiece support structures and easy loosening after adjustment are overcome, achieving self-adaptive fixing and precise adjustment, reducing manual intervention and improving work efficiency. By using a fume purification and collection device, the problem of fume pollution during laser marking is overcome, resulting in a cleaner working environment and effectively protecting the health of operators and the long-term stable operation of equipment. By using a protective shielding component, the safety hazards caused by light and particle sputtering during laser marking are overcome, achieving higher safety and environmental protection, and improving the reliability and operational safety of the equipment. Attached Figure Description
[0046] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0047] Figure 1 This is a front view of a horizontal three-degree-of-freedom laser marking station with a long axis end face according to the present invention;
[0048] Figure 2 This is a left view of a horizontal three-degree-of-freedom laser marking station with a long axis end face according to the present invention.
[0049] Figure 3 This is a top view of a horizontal three-degree-of-freedom laser marking station with a long axis end face according to the present invention;
[0050] Figure 4 This utility model relates to a three-dimensional horizontal three-degree-of-freedom laser marking station with a long axis end face. Figure 1 ;
[0051] Figure 5 This utility model relates to a three-dimensional horizontal three-degree-of-freedom laser marking station with a long axis end face. Figure 2 ;
[0052] Figure 6 This utility model relates to a three-dimensional horizontal three-degree-of-freedom laser marking station with a long axis end face. Figure 3 ;
[0053] Figure 7This is a partial view of a horizontal three-degree-of-freedom laser marking station with a long axis end face according to the present invention;
[0054] Figure 8 This utility model relates to a three-dimensional horizontal three-degree-of-freedom laser marking station with a long axis end face. Figure 4 ;
[0055] Figure 9 for Figure 7 Color images;
[0056] Figure 10 for Figure 8 Color images;
[0057] Components in the diagram:
[0058] 100. Display and Interactive Control Module
[0059] 200. Workpiece clamping adaptive positioning mechanism
[0060] 201. Adjustable workpiece support structure
[0061] 202. Rotational Dynamic Support Component
[0062] 203. Measuring and Calibration Device
[0063] 204. Fixture limiting device
[0064] 205. Clamping and releasing operation component
[0065] 300. Intelligent electrical control system
[0066] 301. Input Device Management Component
[0067] 302. Centralized control and operation panel
[0068] 303. Protective shielding components
[0069] 400. Smoke and Dust Purification and Collection Device
[0070] 500. Multi-axis linkage motion control system
[0071] 501, X-axis motion module
[0072] 502, Y-axis motion module
[0073] 503, Z-axis motion module
[0074] 504, Driver Execution Component
[0075] 505. Sensor Status Monitoring Device
[0076] 5021, Manual Fine-tuning Operation Component I
[0077] 5031, Manual Fine-tuning Operation Component II
[0078] 600. Ambient temperature control device
[0079] 700. Marking Execution Agency
[0080] 800. Operating status indicator device. Detailed Implementation
[0081] The specific embodiments of this application will be further described in detail below with reference to the accompanying drawings. These embodiments are only for illustrating this application and are not intended to limit the scope of this utility model.
[0082] In the description of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0083] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0084] Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0085] like Figure 1-10 A horizontal three-degree-of-freedom laser marking station with a long axis end face includes a display and interactive control module 100, a workpiece clamping adaptive positioning mechanism 200, an intelligent electrical control system 300, a dust purification and collection device 400, a multi-axis linkage motion control system 500, an environmental temperature control device 600, and a marking execution mechanism 700.
[0086] The upper surface of the intelligent electrical control system 300 is the worktable, and the display and interactive control module 100 and the workpiece clamping adaptive positioning mechanism 200 are set on the worktable. The side of the worktable is equipped with a marking execution mechanism 700 and a multi-axis linkage motion control system 500.
[0087] The workpiece clamping adaptive positioning mechanism 200 is used to support and fix the workpiece.
[0088] The workpiece clamping adaptive positioning mechanism 200 includes an adjustable workpiece support structure 201 and a rotating dynamic support component 202. The adjustable workpiece support structures 201 are arranged in pairs in parallel so that the marking target end face of the workpiece faces the marking execution mechanism 700.
[0089] The adjustable workpiece support structure 201 has a support notch on its upper end face, and a rotating dynamic support component 202 is provided on both sides of the notch. The adjustable workpiece support structure 201 supports the workpiece through the rotating dynamic support component 202. The rotating dynamic support component 202 is used to reduce the friction of the workpiece rotation, and the rotating dynamic support component 202 makes the workpiece manually adjustable.
[0090] The multi-axis linkage motion control system 500 is used to adjust the working target position of the marking actuator 700 so that the working target position of the marking actuator 700 falls on the marking target area of the workpiece;
[0091] The dust purification and collection device 400 is installed on the side of the intelligent electrical control system 300. The dust purification and collection device 400 includes an adjustable air intake serpentine bend, so that the intake space of the dust purification and collection device 400 includes the target position.
[0092] When implementing this application, the key points are as follows:
[0093] Existing technologies suffer from drawbacks such as difficulty in marking and positioning, time-consuming and laborious position adjustments, low marking efficiency, and poor adaptability. This application provides a horizontal three-degree-of-freedom laser marking station for long-axis end faces. By optimizing the structure and control, it improves the accuracy, efficiency, and adaptability of marking on long-axis end faces: It adopts a multi-axis linkage motion control system to achieve precise adjustment in the X, Y, and Z directions, ensuring accurate laser focus alignment with the end face and improving marking accuracy; it is equipped with an adjustable workpiece support structure and a rotating dynamic support component, compatible with long-axis workpieces of different diameters and lengths, reducing additional adjustments due to specification changes; it introduces an intelligent electrical control system and an environmental temperature control device to optimize the operation process, reduce manual intervention, and improve marking stability and efficiency; it employs a fume purification and collection device to effectively remove fumes generated during laser marking, and is also equipped with safety protection devices to improve the safety of the working environment.
[0094] In summary, the key points of this application are specifically reflected in the following aspects:
[0095] 1. Workpiece clamping adaptive positioning mechanism: This mechanism includes an adjustable workpiece support structure and a rotating dynamic support assembly; the adjustable support structure ensures that the marking target end face of the workpiece faces the laser marking head by adjusting the support points; the rotating dynamic support assembly reduces the friction of workpiece rotation and allows manual adjustment of the workpiece position;
[0096] 2. Multi-axis linkage motion control system: This system consists of X, Y, and Z three-degree-of-freedom modules, which can precisely adjust the position of the marking actuator to ensure that the marking head is accurately aligned with the workpiece end face; the X and Y modules control the horizontal position, and the Z module adjusts the vertical position to ensure accurate marking positioning;
[0097] 3. Intelligent electrical control system: This system is operated through a display and interactive control module, providing real-time feedback on workpiece positioning and marking status; users can adjust the workpiece position and marking parameters through the control interface, simplifying operation and improving efficiency;
[0098] 4. Smoke and Dust Purification and Collection Device: This device uses an adjustable air intake serpentine bend to extract smoke and dust from the work area, ensuring that the smoke and dust are effectively purified during the operation, improving the working environment and ensuring the quality of laser marking.
[0099] The working process for this application is as follows:
[0100] 1. Workpiece preparation and clamping: First, place the long shaft workpiece on the support structure of the workpiece clamping adaptive positioning mechanism; the adjustable support structure automatically adjusts according to the size of the workpiece to ensure that the marking target end face of the workpiece faces the laser marking head, and fine adjustment is made by rotating the dynamic support component;
[0101] 2. Automatic adjustment and positioning: The user inputs the workpiece parameters through the intelligent electrical control system, and the system automatically adjusts the position of the marking actuator according to the input information; the multi-axis linkage motion control system automatically aligns the marking head with the end face of the workpiece through precise movement in the X, Y, and Z directions, achieving accurate marking positioning;
[0102] 3. Marking execution: The laser marking head starts working according to the preset marking parameters to perform high-precision marking; the system continuously adjusts through feedback to ensure the consistency of position and marking quality in each marking process;
[0103] 4. Smoke and Dust Purification: During the marking process, the smoke and dust purification and collection device works continuously, sucking up the smoke and dust in the work area and purifying it through an adjustable air intake serpentine bend pipe, keeping the working environment clean and reducing the impact of smoke and dust on the marking quality.
[0104] 5. End and Adjustment: After marking is completed, the system automatically releases or transfers the workpiece to the next process; if it is necessary to adjust the workpiece of different specifications, the adjustable support structure and motion control system of the equipment can quickly adapt to the new specifications and reduce changeover time.
[0105] Specifically, in one embodiment of this application, the multi-axis linkage motion control system 500 is a three-degree-of-freedom adjustment mechanism. The multi-axis linkage motion control system 500 includes an X-axis motion module 501, a Y-axis motion module 502, a Z-axis motion module 503, and a drive execution component 504. The drive execution component 504 is used to drive the moving ends of the X-axis motion module 501, the Y-axis motion module 502, and the Z-axis motion module 503 to move.
[0106] Z-axis motion module 503 is used to adjust the height of marking actuator 700;
[0107] The marking actuator 700 is located at the moving end of the Z-axis motion module 503, the Z-axis motion module 503 is located at the moving end of the X-axis motion module 501, and the X-axis motion module 501 is located at the moving end of the Y-axis motion module 502; the X-axis motion module 501 and the Y-axis motion module 502 are used to adjust the planar position of the marking actuator 700.
[0108] Through the three-degree-of-freedom adjustment structure of the multi-axis linkage motion control system 500, this invention can achieve precise positioning for marking on the end face of long shaft components, solving the problems of high adjustment difficulty and inaccurate positioning in traditional technologies. The linkage design of the X, Y and Z directions allows the marking actuator 700 to flexibly adjust to the optimal marking position according to the actual situation of the workpiece, thereby improving the marking accuracy and efficiency and avoiding marking deviations caused by inaccurate positioning. At the same time, the automated adjustment process greatly reduces manual intervention and improves overall production efficiency, making it particularly suitable for high-precision and large-scale production needs.
[0109] Specifically, in one embodiment of this application, the Z-axis motion module 503 is equipped with a manual fine-tuning operation component II 5031, and the Y-axis motion module 502 is equipped with a manual fine-tuning operation component I 5021. Through the manual fine-tuning operation component II 5031, the operator can make fine adjustments to the Z-axis module to ensure that the marking head maintains an ideal distance from the workpiece end face. The fine-tuning component provides the convenience of manual adjustment while maintaining high control precision, reducing potential errors caused by automatic adjustment. The operator can precisely adjust the Y-axis position through the manual fine-tuning operation component I, ensuring that each marking is performed at the optimal position, guaranteeing the stability and consistency of the marking effect.
[0110] Specifically, in one embodiment of this application, the marking actuator 700 is equipped with a working status indicator 800, which is installed on the workbench of the intelligent electrical control system 300.
[0111] Specifically, in one embodiment of this application, the marking actuator 700 is equipped with an ambient temperature control device 600, which is used to cool down the intelligent electrical control system 300 and the marking actuator 700.
[0112] Specifically, in one embodiment of this application, the protective shielding component 303 is disposed on both sides of the working target position of the marking execution mechanism 700 to shield the working light and sputtering particles; the protective shielding component 303 is designed to prevent the strong light generated during the laser marking process from shining on the surrounding environment and personnel, and to effectively control the leakage of sputtering particles; laser marking generates a large amount of light and sputtering particles under high temperature, which may not only pose a threat to the safety of operators, but may also cause pollution or damage to equipment and products;
[0113] The protective shielding component 303 effectively shields most of the laser beam and sputtering particles by setting physical barriers on both sides of the working target position of the marking actuator 700, reducing its impact on the external environment and operators. The shielding component 303 can be made of transparent high-temperature resistant material or laser protective material to ensure that it does not affect the normal operation of the marking beam, while effectively blocking the scattering of sputtering particles.
[0114] Specifically, in one embodiment of this application, the workpiece clamping adaptive positioning mechanism 200 is equipped with a measurement and calibration device 203, which is set along the workpiece support direction. The measurement and calibration device 203 is designed to accurately position and calibrate the workpiece, ensuring that the workpiece can accurately enter the marking target position during the clamping process. The device 203 is set along the workpiece support direction and can determine the actual position of the workpiece based on the reading and compare it with the preset target position, thereby dynamically adjusting the clamping and positioning mechanism to ensure that the marking execution mechanism can accurately align with the target area of the workpiece.
[0115] Specifically, in one embodiment of this application, the intelligent electrical control system 300 is provided with an input device management component 301 and a centralized control and operation panel 302 for linkage control of the marking actuator 700.
[0116] Specifically, in one embodiment of this application, an adjustable workpiece support structure 201 is disposed on a base plate, and a clamping and releasing operation component 205 is disposed on the base plate.
[0117] Specifically, in one embodiment of this application, a clamping limiting device 204 is provided on the side of the adjustable workpiece support structure 201 near the marking execution mechanism 700. The clamping limiting device 204 is used to limit the adjustable workpiece support structure 201. The clamping limiting device 204 includes a telescopic rod and a limiting block. The limiting block is disposed at the end of the telescopic rod and is used to abut against the adjustable workpiece support structure 201.
[0118] Specifically, in one embodiment of this application, the moving directions of the moving ends of the X-axis motion module 501, the Y-axis motion module 502, and the Z-axis motion module 503 are perpendicular to each other.
[0119] In summary, this invention aims to solve the technical problems existing in the laser marking process of long shaft components, such as positioning difficulties, time-consuming and labor-intensive adjustments, low marking efficiency, and poor adaptability. Addressing the characteristics of long shaft workpieces, including their heavy weight, varying shaft diameters, and complex end-face shapes, this invention introduces innovative technologies such as a workpiece clamping adaptive positioning mechanism, a multi-axis linkage motion control system, an intelligent electrical control system, and a dust purification and collection device. This achieves automated adjustment, precise positioning, and efficient operation during the marking process, significantly improving marking efficiency and quality consistency. Furthermore, the design of this solution fully considers the adaptability to workpieces of different specifications, reducing manual operation and equipment adjustment time, and improving the automation level and production efficiency of the production line.
[0120] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0121] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present utility model, and these improvements and substitutions should also be considered within the protection scope of the present utility model.
Claims
1. A horizontal three-degree-of-freedom laser marking station with a long axis end face, characterized in that, It includes a display and interactive control module (100), a workpiece clamping adaptive positioning mechanism (200), an intelligent electrical control system (300), a dust purification and collection device (400), a multi-axis linkage motion control system (500), an environmental temperature control device (600), and a marking actuator (700); The upper surface of the intelligent electrical control system (300) is the worktable, and the display and interactive control module (100) and the workpiece clamping adaptive positioning mechanism (200) are set on the worktable. The side of the worktable is equipped with a marking execution mechanism (700) and a multi-axis linkage motion control system (500). The workpiece clamping adaptive positioning mechanism (200) is used to support and fix the workpiece; The workpiece clamping adaptive positioning mechanism (200) includes an adjustable workpiece support structure (201) and a rotating dynamic support assembly (202). The adjustable workpiece support structures (201) are arranged in pairs in parallel so that the marking target end face of the workpiece faces the marking execution mechanism (700). An adjustable workpiece support structure (201) has a support notch on its upper end face, and a rotating dynamic support assembly (202) is provided on both sides of the notch. The adjustable workpiece support structure (201) supports the workpiece through the rotating dynamic support assembly (202). The rotating dynamic support assembly (202) is used to reduce the friction of the workpiece rotation. The rotating dynamic support assembly (202) allows the workpiece to be manually rotated and adjusted. The multi-axis linkage motion control system (500) is used to adjust the working target position of the marking actuator (700) so that the working target position of the marking actuator (700) falls on the marking target area of the workpiece; The dust purification and collection device (400) is located on the side of the intelligent electrical control system (300). The dust purification and collection device (400) includes an adjustable air intake serpentine bend, so that the intake space of the dust purification and collection device (400) includes the target position.
2. The horizontal three-degree-of-freedom laser marking station with a long axis end face as described in claim 1, characterized in that, The multi-axis linkage motion control system (500) is a three-degree-of-freedom adjustment mechanism. The multi-axis linkage motion control system (500) includes an X-axis motion module (501), a Y-axis motion module (502), a Z-axis motion module (503), and a drive execution component (504). The drive execution component (504) is used to drive the moving ends of the X-axis motion module (501), the Y-axis motion module (502), and the Z-axis motion module (503) to move. The Z-axis motion module (503) is used to adjust the height of the marking actuator (700); The marking actuator (700) is located at the moving end of the Z-axis motion module (503), the Z-axis motion module (503) is located at the moving end of the X-axis motion module (501), and the X-axis motion module (501) is located at the moving end of the Y-axis motion module (502). The X-axis motion module (501) and the Y-axis motion module (502) are used to adjust the planar position of the marking actuator (700).
3. The horizontal three-degree-of-freedom laser marking station with a long axis end face as described in claim 1, characterized in that, The Z-axis motion module (503) is equipped with a manual fine-tuning operation component II (5031), and the Y-axis motion module (502) is equipped with a manual fine-tuning operation component I (5021); the moving directions of the moving ends of the X-axis motion module (501), Y-axis motion module (502), and Z-axis motion module (503) are perpendicular to each other.
4. The horizontal three-degree-of-freedom laser marking station with a long axis end face as described in claim 1, characterized in that, The marking actuator (700) is equipped with a working status indicator (800), which is located on the workbench of the intelligent electrical control system (300).
5. A horizontal three-degree-of-freedom laser marking station with a long axis end face as described in claim 1, characterized in that, The marking actuator (700) is equipped with an environmental temperature control device (600), which is used to cool down the intelligent electrical control system (300) and the marking actuator (700).
6. The horizontal three-degree-of-freedom laser marking station with a long axis end face as described in claim 1, characterized in that, The protective shielding components (303) are installed on both sides of the target position of the marking actuator (700) to shield the working light and splashed particles.
7. A horizontal three-degree-of-freedom laser marking station with a long axis end face as described in claim 1, characterized in that, The workpiece clamping adaptive positioning mechanism (200) is equipped with a measurement and calibration device (203), which is set along the workpiece support direction.
8. A horizontal three-degree-of-freedom laser marking station with a long axis end face as described in claim 1, characterized in that, The intelligent electrical control system (300) is equipped with an input device management component (301) and a centralized control and operation panel (302) for linkage control of the marking actuator (700).
9. A horizontal three-degree-of-freedom laser marking station with a long axis end face as described in claim 1, characterized in that, An adjustable workpiece support structure (201) is provided on a base plate, and a clamping and releasing operation component (205) is provided on the base plate.
10. A horizontal three-degree-of-freedom laser marking station with a long axis end face as described in claim 1, characterized in that, The adjustable workpiece support structure (201) is provided with a clamping limit device (204) on the side near the marking actuator (700). The clamping limit device (204) is used to limit the adjustable workpiece support structure (201). The clamping limit device (204) includes a telescopic rod and a limiting block. The limiting block is located at the end of the telescopic rod and is used to abut against the adjustable workpiece support structure (201).