Elevated blank conveying line

Abstract

The utility model discloses a blank overhead conveying line, which relates to the technical field of porcelain insulator manufacturing and comprises a jacking rotating device, a first belt conveyor is arranged on the left side of the jacking rotating device, and a first jacking reversing roller way is arranged on the left side of the first belt conveyor. A second belt conveyor is arranged on the rear side of the first jacking reversing roller way, a Z-shaped continuous elevator is arranged on the rear side of the second belt conveyor, an overhead platform is arranged on the left side of the Z-shaped continuous elevator, a third belt conveyor is arranged on the inner side of the overhead platform, and a Z-shaped continuous elevator is arranged on the left side of the third belt conveyor. And a fourth belt conveyor is arranged on the left side of the Z-shaped continuous elevator. Intelligent assembly line control is achieved through a plurality of feeding mechanisms, the automation degree is high, automatic transfer of white blanks can be achieved by setting an operation program in advance, manual operation is not needed, the labor intensity of workers is reduced, and the production efficiency is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of porcelain insulator manufacturing technology, specifically a billet overhead conveyor line. Background Technology

[0002] The electrical porcelain manufacturing industry is a fundamental industry of the national economy, and porcelain insulators are a crucial basic component of the power industry. With the rapid development of artificial intelligence and internet technology, the intelligent manufacturing of the electrical porcelain industry is also gradually advancing. In the production process of suspension porcelain insulators, the finely finished blanks need to be sent to the glazing process for glazing. Due to different requirements for temperature, humidity, etc., the glazing process and the fine-finishing process are far apart. Usually, the finely finished blanks are carried one by one by workers to a transfer rack, and then transported to the glazing process by a trailer. This results in high labor intensity and low work efficiency for workers, and the movement of the trailer in the confined space poses a great safety hazard. During the towing process, secondary damage such as bumps and abrasions may also occur to the blanks, which adversely affects the overall pass rate and subsequent quality control. Utility Model Content

[0003] The purpose of this invention is to provide a billet overhead conveyor line to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A billet overhead conveyor line includes a lifting and rotating device. A first belt conveyor is arranged on the left side of the lifting and rotating device. A first lifting and reversing roller conveyor is arranged on the left side of the first belt conveyor. A second belt conveyor is arranged behind the first lifting and reversing roller conveyor. A Z-type continuous elevator is arranged behind the second belt conveyor. An overhead platform is arranged on the left side of the Z-type continuous elevator. A third belt conveyor is arranged inside the overhead platform. A Z-type continuous elevator is arranged on the left side of the third belt conveyor. A fourth belt conveyor is arranged on the left side of the Z-type continuous elevator. A second lifting and reversing roller conveyor is arranged on the left side of the fourth belt conveyor.

[0006] As a further embodiment of this utility model: a roller conveyor is provided between the third belt conveyor and the Z-type continuous elevator within the overhead platform.

[0007] As a further embodiment of this utility model: the Z-type continuous hoist includes a frame, a reduction motor is fixedly mounted on the bottom right side of the frame, a first drive sprocket is fixedly mounted on the end of the output shaft of the reduction motor, a second drive sprocket is rotatably mounted on the frame above the first drive sprocket via a bearing seat, a drive chain is mounted on the first and second drive sprockets, a first driven sprocket is mounted on the left side of the second drive sprocket, a second driven sprocket is mounted on the top of the frame above the first driven sprocket, a fourth driven sprocket is mounted on the left side of the first driven sprocket, a third driven sprocket is mounted on the left side of the fourth driven sprocket, a fifth driven sprocket is mounted on the left side of the second driven sprocket above the third driven sprocket, a first lifting chain is mounted on the outside of the second, third, fourth, and fifth driven sprockets, a second lifting chain is mounted on the outside of the second, first, second, third, and fifth driven sprockets, and a tray is mounted between the first and second lifting chains.

[0008] As a further improvement of this utility model, a locking mechanism is provided inside the geared motor.

[0009] As a further improvement of this utility model, the third driven sprocket and the fifth driven sprocket are coaxial in the vertical direction.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. Intelligent production line control is achieved through multiple feeding mechanisms, with a high degree of automation. The running program can be set in advance to realize the automatic transfer of blanks without manual operation, which reduces the labor intensity of workers and effectively improves production efficiency.

[0012] 2. The elevated platform can save space and does not affect the passage of other equipment and personnel in the workshop. It eliminates the safety hazards caused by manual trolleys, realizes one-stop transfer of blanks from the finishing process to the glazing process, and avoids the bumps and wear that may occur during manual transfer, thereby improving the product qualification rate and reducing production costs.

[0013] 3. Using a geared motor as a power source, multiple sprockets are powered. The first lifting chain, the second lifting chain, and the pallet work together to lift and transport the billet from a low position to a high position, which facilitates the transport of the billet by the third belt conveyor in the overhead platform, thereby improving the billet transport efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0015] Figure 2 This is a top view of the structure of this utility model.

[0016] Figure 3 This is a schematic diagram of the main structure of the Z-type continuous elevator in this utility model.

[0017] Figure 4 This is a top view of the Z-type continuous elevator in this utility model.

[0018] Figure reference numerals: 1. Lifting and rotating device; 2. First belt conveyor; 3. First lifting and reversing roller conveyor; 4. Second belt conveyor; 5. Z-type continuous elevator; 51. Frame; 52. Gear motor; 53. First drive sprocket; 54. Second drive sprocket; 55. Drive chain; 56. First driven sprocket; 57. Second driven sprocket; 58. Third driven sprocket; 59. Fourth driven sprocket; 510. Fifth driven sprocket; 511. Pallet; 512. First lifting chain; 513. Second lifting chain; 6. Third belt conveyor; 7. Overhead platform; 8. Roller conveyor; 9. Fourth belt conveyor; 10. Second lifting and reversing roller conveyor. Detailed Implementation

[0019] The following embodiments will be described in detail with reference to the accompanying drawings. In the drawings and description, similar or identical parts are referred to by the same reference numerals. Furthermore, in practical applications, the shape, thickness, or height of each component may be enlarged or reduced. The embodiments listed in this utility model are merely illustrative and not intended to limit the scope of the utility model. Any obvious modifications or alterations made to this utility model do not depart from its spirit and scope.

[0020] Example

[0021] Please see Figures 1-4In this embodiment of the utility model, a billet overhead conveyor line includes a lifting and rotating device 1. A first belt conveyor 2 is arranged on the left side of the lifting and rotating device 1. A first lifting and reversing roller conveyor 3 is arranged on the left side of the first belt conveyor 2. A second belt conveyor 4 is arranged behind the first lifting and reversing roller conveyor 3. A Z-type continuous elevator 5 is arranged behind the second belt conveyor 4. An overhead platform 7 is arranged on the left side of the Z-type continuous elevator 5. A third belt conveyor 6 is arranged inside the overhead platform 7. A roller conveyor 8 is arranged on the left side of the third belt conveyor 6 inside the overhead platform 7. The Z-type continuous elevator 5 is arranged on the left side of the roller conveyor 8. A fourth belt conveyor 9 is installed on the left side of the continuous elevator 5, and a second lifting and reversing roller conveyor 10 is installed on the left side of the fourth belt conveyor 9. Intelligent assembly line control is achieved through multiple feeding mechanisms, with a high degree of automation. The operation program can be set in advance to realize the automatic transfer of blanks without manual operation, reducing the labor intensity of workers and effectively improving production efficiency. The overhead platform 7 can save space and does not affect the passage of other equipment and personnel in the workshop, eliminating the safety hazards caused by manual trolleys. It realizes one-stop transfer of blanks from the finishing process to the glazing process, while avoiding the bumps and wear that may occur during manual transfer, improving the product qualification rate and reducing production costs.

[0022] The Z-type continuous elevator 5 includes a frame 51. A reduction motor 52 is fixedly installed at the bottom right side of the frame 51. The reduction motor 52 has a locking mechanism inside. A first drive sprocket 53 is fixedly installed at the end of the output shaft of the reduction motor 52. A second drive sprocket 54 is rotatably mounted on the frame 51 above the first drive sprocket 53 via a bearing seat. A drive chain 55 is installed on the first drive sprocket 53 and the second drive sprocket 54. A first driven sprocket 56 is installed to the left of the second drive sprocket 54. A second driven sprocket 57 is installed above the first driven sprocket 56 at the top of the frame 51. A fourth driven sprocket 59 is installed to the left of the first driven sprocket 56. A third driven sprocket 58 is installed to the left of the fourth driven sprocket 59. A fifth driven sprocket 510 is arranged to the left of the second driven sprocket 57. A first lifting chain 512 is arranged outside the second driving sprocket 54, the third driven sprocket 58, the fourth driven sprocket 59, and the fifth driven sprocket 510. A second lifting chain 513 is arranged outside the second driving sprocket 54, the first driven sprocket 56, the second driven sprocket 57, the third driven sprocket 58, and the fifth driven sprocket 510. A tray 511 is arranged between the first lifting chain 512 and the second lifting chain 513. The reduction motor 52 serves as the power source to provide power to the multiple sprockets. The first lifting chain 512, the second lifting chain 513, and the tray 511 work together to lift and transport the billet from a low position to a high position, which facilitates the transport of the billet by the third belt conveyor 6 in the overhead platform 7 and improves the transport efficiency of the billet.

[0023] During operation, the lifting and rotating device 1 feeds material to the first belt conveyor 2, the first belt conveyor 2 feeds material to the first lifting and reversing roller conveyor 3, the first lifting and reversing roller conveyor 3 feeds material to the second belt conveyor 4, the second belt conveyor 4 feeds material to the Z-type continuous elevator 5, the geared motor 52 inside the Z-type continuous elevator 5 starts, and the first lifting chain 512, the second lifting chain 513 and the pallet 511 work together to lift and transport the billet from a low position to a high position. Then the billet at the high position is fed to the third belt conveyor 6, the third belt conveyor 6 feeds material to the roller conveyor 8, the roller conveyor 8 feeds material to the Z-type continuous elevator 5, the first lifting chain 512, the second lifting chain 513 and the pallet 511 work together to lower and transport the billet from a high position to a low position, and then the billet at the low position is fed to the fourth belt conveyor 9, the fourth belt conveyor 9 feeds material to the second lifting and reversing roller conveyor 10, thus completing the conveying of the billet.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0025] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A billet overhead conveyor line, comprising a lifting and rotating device (1), characterized in that, The lifting and rotating device (1) is provided with a first belt conveyor (2) on the left side, a first lifting reversing roller conveyor (3) on the left side of the first belt conveyor (2), a second belt conveyor (4) on the rear side of the first lifting reversing roller conveyor (3), a Z-type continuous elevator (5) on the rear side of the second belt conveyor (4), an overhead platform (7) on the left side of the Z-type continuous elevator (5), a third belt conveyor (6) on the inner side of the overhead platform (7), a Z-type continuous elevator (5) on the left side of the third belt conveyor (6), a fourth belt conveyor (9) on the left side of the Z-type continuous elevator (5), and a second lifting reversing roller conveyor (10) on the left side of the fourth belt conveyor (9).

2. The overhead conveyor line for billets according to claim 1, characterized in that, A roller conveyor (8) is installed between the third belt conveyor (6) and the Z-type continuous elevator (5) within the overhead platform (7).

3. The overhead conveyor line for billets according to claim 2, characterized in that, The Z-type continuous hoist (5) includes a frame (51). A reduction motor (52) is fixedly installed at the bottom right side of the frame (51). A first power sprocket (53) is fixedly installed at the end of the output shaft of the reduction motor (52). A second power sprocket (54) is rotatably mounted on the frame (51) above the first power sprocket (53) via a bearing seat. A power chain (55) is installed on the first power sprocket (53) and the second power sprocket (54). A first driven sprocket (56) is installed to the left of the second power sprocket (54). A second driven sprocket (57) is installed above the first driven sprocket (56) at the top of the frame (51). A fourth driven sprocket (57) is installed to the left of the first driven sprocket (56). 9) A third driven sprocket (58) is provided on the left side of the fourth driven sprocket (59). A fifth driven sprocket (510) is provided above the third driven sprocket (58) and to the left of the second driven sprocket (57). A first lifting chain (512) is provided outside the second drive sprocket (54), the third driven sprocket (58), the fourth driven sprocket (59), and the fifth driven sprocket (510). A second lifting chain (513) is provided outside the second drive sprocket (54), the first driven sprocket (56), the second driven sprocket (57), the third driven sprocket (58), and the fifth driven sprocket (510). A tray (511) is provided between the first lifting chain (512) and the second lifting chain (513).

4. The overhead conveyor line for billets according to claim 3, characterized in that, The geared motor (52) is equipped with a locking mechanism inside.

5. The overhead conveyor line for billets according to claim 3, characterized in that, The third driven sprocket (58) and the fifth driven sprocket (510) are coaxial in the vertical direction.

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