Movable metal solution heat preservation device

By designing a mobile molten metal insulation device, which uses heating elements and support mechanisms to maintain the temperature of the molten metal, the problem of heat loss during the transfer of aluminum molten ladle was solved, and temperature stability and transfer efficiency were improved.

CN223876066UActive Publication Date: 2026-02-06SHUAIYICHI (ANHUI) MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202520021156.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-02-06
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

During the transfer process, the heat of the molten metal in the existing aluminum ladle is dissipated to the outside through the open pouring port, causing the temperature to drop and part of the solution to solidify, making it unusable directly. It needs to be remelted into an aluminum solution before it can be cast.

Method used

A mobile metal molten metal insulation device was designed, comprising a heating element, a support mechanism, and a temperature measuring mechanism. The heating element converts electrical energy into heat energy when energized, the support mechanism supports the heating element and prevents heat loss, and the temperature measuring mechanism monitors and controls the heating temperature to ensure the stability of the metal molten metal temperature.

Benefits of technology

It effectively maintains the temperature of the molten metal, prevents solidification, improves transfer efficiency, and reduces the number of remelting cycles and material waste.

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Abstract

The utility model discloses a movable metal solution heat preservation device. The movable metal solution heat preservation device comprises a temperature maintaining mechanism and a supporting mechanism. The temperature maintaining mechanism comprises a heating piece and an assembly piece, and the assembly piece is installed on the top of the heating piece. The heating element is embodied as a silicon nitride heater, and furthermore the heating element is configured to convert electrical energy into thermal energy when energized. The assembly part is detachably installed on the supporting mechanism, the heating part is detachably assembled on the supporting mechanism through the assembly part, and the supporting mechanism is used for supporting the temperature maintaining mechanism. The temperature maintaining mechanism separated from the supporting mechanism heats the metal solution in a liquid storage cavity in the mode that the heating piece stretches into the liquid storage cavity formed by the metal water bag, so that the temperature of the metal solution stored in the liquid storage cavity is maintained, and the metal solution in the liquid storage cavity is prevented from being solidified due to temperature reduction.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal processing technical field especially relates to mobile metal solution heat preservation device. BACKGROUND

[0002] The molten aluminum transfer ladle is commonly known as aluminum water ladle, which is mainly used in metallurgical casting industry and is used for transferring aluminum water solution in molten state.

[0003] The existing aluminum water ladle is provided with a heat preservation layer made of heat preservation material, which can reduce heat loss of the aluminum water solution contained in the aluminum water ladle. However, during the transfer of the aluminum water ladle by the forklift, the heat of the metal solution will be dissipated to the external environment through the open pouring opening formed by the aluminum water ladle, the temperature of the metal solution will be reduced, and part of the aluminum water solution contained in the aluminum water ladle will solidify. The solidified aluminum metal material cannot be directly used and needs to be re-melted into aluminum water solution to be cast into shape. SUMMARY

[0004] To solve the above technical problems and achieve at least one advantage of the utility model, the utility model provides a mobile metal solution heat preservation device, which comprises:

[0005] A temperature maintaining mechanism, which comprises a heating element and an assembly part, the assembly part is installed on the top of the heating element, and the heating element is arranged to convert electrical energy into heat energy when powered on;

[0006] A supporting mechanism, the assembly part is detachably installed on the supporting mechanism, the heating element is detachably assembled on the supporting mechanism through the assembly part, and the supporting mechanism is used for supporting the temperature maintaining mechanism.

[0007] According to an embodiment of the utility model, the supporting mechanism comprises a supporting body, the supporting body forms a placing cavity, the top of the supporting body forms an opening in communication with the placing cavity, the size of the assembly part is greater than that of the opening, the heating element can be extended into or extracted from the placing cavity through the opening, and when the heating element is extended into the placing cavity, the assembly part is retained outside and is overlapped with the opening under the action of gravity.

[0008] According to an embodiment of the utility model, the outer wall of the heating element is not attached to the inner wall of the placing cavity formed by the supporting body.

[0009] According to an embodiment of the utility model, the supporting body is made of heat preservation material.

[0010] According to the utility model one embodiment, the temperature maintaining mechanism includes the plugging piece, the plugging piece is installed to the assembly piece one side towards the placing cavity, the plugging piece is located the gap between the heating element and the opening.

[0011] According to the utility model one embodiment, the support mechanism still includes multiple sets of fixed mechanism, multiple sets of fixed mechanism are along the mouth along interval of opening arrangement, the fixed mechanism is installed to the top wall of support main part, the fixed mechanism is with the way of being unlocked and locks the assembly piece.

[0012] According to the utility model one embodiment, each set of fixed mechanism includes locking piece and rotation stopping component, the rotation stopping component includes threaded rod and down pressure piece, the locking piece has and presses the part, the locking piece can be rotatably sleeved in threaded rod around the axis of threaded rod, the part can be pressed away or turns to the above of assembly piece, the threaded rod is connected with the support main part by screwing, the down pressure piece is installed to the threaded rod, the locking piece is located between the down pressure piece and the top wall of support main part, the threaded rod rotates into and rotates out the support main part while driving the down pressure piece moves up and down.

[0013] According to the utility model one embodiment, each set of fixed mechanism includes locking piece and rotation stopping component, the rotation stopping component includes threaded rod and down pressure piece, the locking piece has and presses the part, the locking piece can be rotatably sleeved in threaded rod around the axis of threaded rod, the part can be pressed away or turns to the above of assembly piece, the threaded rod is fixedly installed to the support main part, the down pressure piece is connected with the threaded rod by screwing, the locking piece is located between the down pressure piece and the top wall of support main part.

[0014] According to the utility model one embodiment, the mobile metal solution heat preservation device still includes temperature measuring mechanism, temperature measuring mechanism is installed to the support main part, and temperature measuring mechanism stretches into the placing cavity, to measure the temperature in the placing cavity.

[0015] According to the utility model one embodiment, the mobile metal solution heat preservation device still includes control piece, the heating element is controllably connected to the control piece, the temperature measuring mechanism is communicatively connected to the control piece, the control piece can according to the temperature measured in the placing cavity of temperature measuring mechanism control whether the heating element is energized and the current size of being passed through. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The structure schematic diagram of the mobile metal solution heat preservation device of the utility model is shown.

[0017] Figure 2The use scene schematic view of the temperature maintaining mechanism is shown.

[0018] Figure 3 The cross-sectional view of the mobile metal solution temperature maintaining device is shown.

[0019] Figure 4 The cross-sectional view of the mobile metal solution temperature maintaining device is shown. Figure 1 The enlarged schematic view of the A part in the middle. DETAILED DESCRIPTION

[0020] The following description is used to disclose the present application so that those skilled in the art can implement the present application. The preferred embodiments in the following description are only used as examples, and other obvious modifications can be thought by those skilled in the art. The basic principles of the present application defined in the following description can be applied to other embodiments, modifications, improvements, equivalents and other technical solutions without departing from the spirit and scope of the present application.

[0021] Those skilled in the art should understand that in the disclosure of the present application, the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the above terms cannot be understood as a limitation of the present application.

[0022] It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.

[0023] Reference Figures 1 to 4, the mobile metal solution heat preservation device according to the preferred embodiment of the utility model will be described in detail below, the mobile metal solution heat preservation device includes temperature maintaining mechanism 10 and support mechanism 20, the temperature maintaining mechanism 10 includes heating piece 11 and assembly part 12, the assembly part 12 is installed on the top of the heating piece 11. The heating piece 11 is arranged to be able to convert electrical energy into heat energy when energized. The assembly part 12 is detachably mounted on the support mechanism 20, and the heating piece 11 is detachably assembled on the support mechanism 20 through the assembly part 12. The support mechanism 20 is used to support the temperature maintaining mechanism 10. The temperature maintaining mechanism 10 separated from the support mechanism 20 heats the metal solution in the liquid storage cavity in the mode that the heating piece 11 extends into the liquid storage cavity formed by the metal water tank to maintain the temperature of the metal solution stored in the liquid storage cavity to avoid the solidification of the metal solution in the liquid storage cavity due to the temperature drop.

[0024] It is worth mentioning that the metal water tank can be implemented as any one of an aluminum water tank, a molten iron tank, a molten steel tank and the like; and the metal solution can be implemented as any one of aluminum liquid, molten iron, molten steel and the like.

[0025] In an example, the heating piece 11 is implemented as a silicon nitride heater.

[0026] Preferably, the support mechanism 20 includes a support body 21, the support body 21 forms a placing cavity 2101, and the top of the support body 21 forms an opening 2102 in communication with the placing cavity 2101, and the size of the assembly part 12 is greater than the size of the opening 2102. The heating piece 11 can extend into the placing cavity 2101 through the opening 2102, and the assembly part 12 is retained outside and abuts the opening 2102 under the action of gravity, so that the temperature maintaining mechanism 10 is erected on the support body 21. The metal solution attached to the heating piece 11 can fall into the placing cavity 2101 to collect the metal solution. The heating piece 11 can be extracted from the placing cavity 2101 through the opening 2102 in order to use the temperature maintaining mechanism 10.

[0027] It is worth mentioning that when the heating piece 11 extends into the placing cavity 2101 through the opening 2102, the outer wall of the heating piece 11 does not adhere to the inner wall of the placing cavity 2101 formed by the support body 21, so that the heat of the heating piece 11 can be prevented from being transferred to the support body 21 through heat conduction, thereby reducing the heat loss of the heating piece 11.

[0028] Preferably, the temperature maintaining mechanism 10 further comprises a blocking member 13, which is installed on the assembly member 12 towards the placement cavity 2101. When the temperature maintaining mechanism 10 is assembled with the support body 21, the blocking member 13 is installed at the gap between the heating member 11 and the opening 2102 to avoid heat dissipation from the gap between the heating member 11 and the opening 2102.

[0029] As a preference, the support body 21 is implemented by a heat-insulating material, so that the support body 21 retains the heat converted by the heating member 11 in the placement cavity 2101 to prevent heat loss of the heating member 11. In other words, the poor thermal conductivity of the support body 21 prevents the temperature of the outer wall of the support body 21 from being too high, thereby protecting the surrounding staff.

[0030] Further, the support mechanism 20 further comprises a plurality of sets of fixing mechanisms 22, which are arranged along the opening 2102 at intervals. The fixing mechanisms 22 are installed on the top wall of the support body 21, and lock the assembly member 12 in an unlockable manner. The temperature maintaining mechanism 10 is detachably installed on the support body 21 through cooperation of the assembly member 12 and the fixing mechanisms 22.

[0031] In particular, each set of the fixing mechanisms 22 comprises a locking member 221 and a rotation-stopping assembly 222. The rotation-stopping assembly 222 comprises a threaded rod 2221 and a pressing member 2222. The locking member 221 has a pressing portion 2211, and is rotatably sleeved on the threaded rod 2221 about the axis of the threaded rod 2221, so that the pressing portion 2211 can be turned away from or to above the assembly member 12. The threaded rod 2221 is installed on the support body 21, and the pressing member 2222 is installed on the threaded rod 2221. The locking member 221 is located between the pressing member 2222 and the top wall of the support body 21, and the pressing member 2222 can be vertically close to or away from the locking member 221.

[0032] In an embodiment, the threaded rod 2221 is threadedly connected with the support body 21, and the threaded rod 2221 drives the lower presser 2222 to move up and down while being screwed into and out of the support body 21. In this way, when the locking member 221 is rotated around the axis of the threaded rod 2221 to move the pressing portion 2211 above the assembly member 12, the threaded rod 2221 can be rotated to screw into the support body 21, and the threaded rod 2221 drives the lower presser 2222 to move down so that the lower presser 2222 presses the locking member 221, and the locking member 221 prevents the temperature maintenance mechanism 10 from being separated from the support body 21 through the assembly member 12. The threaded rod 2221 can be rotated to screw out of the support body 21, and the threaded rod 2221 drives the lower presser 2222 to move up so that the locking member 221 is rotated around the axis of the threaded rod 2221 to move the pressing portion 2211 away from above the assembly member 12, and the temperature maintenance mechanism 10 is separated from the support body 21.

[0033] In an example, the rotation-stopping assembly 222 is implemented as a bolt.

[0034] As an alternative, the threaded rod 2221 is fixedly installed on the support body 21, and the lower presser 2222 is threadedly connected with the threaded rod 2221. In this way, when the locking member 221 is rotated around the axis of the threaded rod 2221 to move the pressing portion 2211 above the assembly member 12, the lower presser 2222 can be rotated to screw onto the threaded rod 2221, and the lower presser 2222 presses the locking member 221, and the locking member 221 prevents the temperature maintenance mechanism 10 from being separated from the support body 21 through the assembly member 12. The lower presser 2222 can be rotated to screw out of the threaded rod 2221, and the lower presser 2222 moves up so that the locking member 221 is rotated around the axis of the threaded rod 2221 to move the pressing portion 2211 away from above the assembly member 12, and the temperature maintenance mechanism 10 is separated from the support body 21.

[0035] In an example, the lower presser 2222 is implemented as a nut.

[0036] Further, the mobile metal solution temperature maintenance device further comprises a temperature measuring mechanism 30.

[0037] The temperature measuring mechanism 30 is installed on the support body 21, and the temperature measuring mechanism 30 extends into the placement cavity 2101 to measure the temperature in the placement cavity 2101, and thus to monitor the heating temperature of the heating member 11.

[0038] Further, the mobile metal solution holding device further comprises a control member 40.

[0039] The heating member 11 is controllably connected to the control member 40. The control member 40 controls whether the heating member 11 is energized.

[0040] Preferably, the temperature measuring mechanism 30 is communicatively connected to the control member 40, and the control member 40 controls whether the heating member 11 is energized and the amount of current supplied to the heating member 11 according to the temperature of the placement cavity 2101 measured by the temperature measuring mechanism 30.

[0041] Specifically, when the temperature measuring mechanism 30 detects that the temperature in the placement cavity 2101 is lower than a preset range, the control member 40 controls the heating member 11 to be supplied with current, so that the heating member 11 converts electrical energy into heat energy to increase the temperature. When the temperature measuring mechanism 30 detects that the temperature in the placement cavity 2101 is higher than a preset range, the control member 40 controls the heating member 11 to be de-energized or to be supplied with a reduced amount of current, so that the temperature of the heating member 11 is maintained within the preset range, so that the heating member 11 can be used at any time.

[0042] In an embodiment, the temperature measuring mechanism 30 is implemented as, but not limited to, a thermocouple, a thermal resistance sensor, etc. The control member 40 is implemented as a controller.

[0043] Further, the mobile metal solution holding device further comprises a plurality of rollers 50.

[0044] The rollers 50 are rollingly mounted to the bottom wall of the support body 21, and the rollers 50 drive the support body 21 to move on the ground by rolling, so that the user can move the mobile metal solution holding device.

[0045] It should be understood by those skilled in the art that the embodiments of the utility model shown in the above description and the accompanying drawings are only examples and do not limit the utility model. The advantages of the utility model have been fully and effectively realized. The functions and structural principles of the utility model have been shown and explained in the embodiments, and the embodiments of the utility model can be any deformation or modification without departing from the principles.

Claims

1. A mobile metal solution holding device, characterized by, The mobile metal solution heat preservation device comprises: A temperature maintaining mechanism, which comprises a heating element and an assembling element, the assembling element is mounted on the top of the heating element, the heating element is arranged to be able to convert electric energy into heat energy when energized; A supporting mechanism, the assembling element is detachably mounted on the supporting mechanism, the heating element is detachably assembled on the supporting mechanism through the assembling element, and the supporting mechanism is used for supporting the temperature maintaining mechanism.

2. The mobile metal solution holding device according to claim 1, wherein The supporting mechanism comprises a supporting body, the supporting body forms a placing cavity, the top of the supporting body forms an opening which is in communication with the placing cavity, the size of the assembling element is greater than the size of the opening, the heating element can be extended into or extracted from the placing cavity through the opening, and when the heating element is extended into the placing cavity, the assembling element is retained outside and is in abutment with the opening under the action of gravity.

3. The mobile metal solution holding device of claim 2, wherein The outer wall of the heating element is not in abutment with the inner wall of the placing cavity formed by the supporting body.

4. The mobile metal solution holding device according to claim 3, wherein The supporting body is made of heat preservation material.

5. The mobile metal solution holding device of claim 4, wherein The temperature maintaining mechanism comprises a blocking element, the blocking element is mounted on the side of the assembling element which is towards the placing cavity, and the blocking element is located at the gap between the heating element and the opening.

6. The mobile metal solution holding device of claim 2, wherein The supporting mechanism further comprises a plurality of sets of fixing mechanisms, the fixing mechanisms are arranged at intervals along the opening, the fixing mechanisms are mounted on the top wall of the supporting body, and the fixing mechanisms lock the assembling element in an unlockable manner.

7. The mobile metal solution holding device according to claim 6, wherein Each set of the fixing mechanisms comprises a locking element and a rotation stopping assembly, the rotation stopping assembly comprises a threaded rod and a pressing element, the locking element has a pressing part, the locking element is rotatably sleeved on the threaded rod around the axis of the threaded rod, the pressing part can be turned away from or to above the assembling element, the threaded rod is threadedly connected with the supporting body, and the pressing element is mounted on the threaded rod, the locking element is located between the pressing element and the top wall of the supporting body, and the threaded rod is screwed into or out of the supporting body while driving the pressing element to move up and down.

8. The mobile metal solution holding device of claim 6, wherein Each set of the fixing mechanisms comprises a locking element and a rotation stopping assembly, the rotation stopping assembly comprises a threaded rod and a pressing element, the locking element has a pressing part, the locking element is rotatably sleeved on the threaded rod around the axis of the threaded rod, the pressing part can be turned away from or to above the assembling element, the threaded rod is fixedly mounted on the supporting body, and the pressing element is threadedly connected with the threaded rod, the locking element is located between the pressing element and the top wall of the supporting body.

9. The mobile metal solution holding device according to claim 7 or 8, wherein The mobile metal solution heat preservation device further comprises a temperature measuring mechanism, the temperature measuring mechanism is mounted on the supporting body and extends into the placing cavity to measure the temperature in the placing cavity.

10. The mobile metal solution holding device of claim 9, wherein The mobile metal solution heat preservation device further comprises a control element, the heating element is controllably connected with the control element, the temperature measuring mechanism is communicatively connected with the control element, and the control element can control whether the heating element is energized and the size of the current according to the temperature of the placing cavity measured by the temperature measuring mechanism.