Efficient tea leaf processing and flattening device

Abstract

The utility model relates to the technical field of tea processing, in particular to an efficient tea processing and flattening device which comprises a machine body and an auxiliary device, a movable frame is arranged on the surface of the machine body, two first air cylinders are arranged on the surface of the movable frame, a tea pressing piece is arranged at the output ends of the first air cylinders, and the auxiliary device is arranged on the surface of the machine body. The auxiliary device comprises a driving motor, the driving motor is fixedly connected with the inner wall of the machine body, the output end of the driving motor is fixedly connected with a rotating disc, four grooves are formed in the surface of the rotating disc, the inner walls of the grooves in the surfaces of the four rotating discs are fixedly connected with fixing rods, and the surfaces of the fixing rods are rotationally connected with a discharging plate. By arranging the auxiliary device, continuous operation is achieved, the waiting time is shortened, operations such as discharging and feeding can be conducted while pressing is conducted, the overall working efficiency is greatly improved, and the problem that the efficiency is not high due to intermittent work existing in a single station is solved.

Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, and in particular to a high-efficiency tea processing flattening device. Background Technology

[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the tea plant. Other names include tea, jia, ming, and chuan. Tea contains catechins, cholesterol, caffeine, inositol, folic acid, and pantothenic acid, which are beneficial to health. Tea beverages are one of the world's three major beverages.

[0003] During tea processing, a flattening device is used to flatten the tea leaves, making them easier to store.

[0004] Existing technologies, such as the utility model with publication number CN216255173U, relate to the field of tea flattening equipment technology, specifically a tea flattening device for tea processing, including a flattening machine and a flattening device. A sliding frame is mounted on the surface of the flattening machine, and two cylinders are mounted on the upper surface of the sliding frame. A transmission rod is fixedly mounted on the output end of the two cylinders, and a pressure roller is rotatably connected to the side of the transmission rod away from the cylinder. A flattening device is provided on the upper surface of the flattening machine, and the flattening device includes two guide rails. The guide rails are fixedly connected to the surface of the flattening machine, and a clamping plate is slidably connected to the surface of the guide rails. The surface of the card plate is fixedly fitted with a support plate, and two round tubes are fixedly fitted on the side of the support plate near the flattening machine. This utility model solves the problem that it is difficult for workers to control the thickness of the tea leaves. During the processing, the tea flattening machine cannot completely flatten the thinner parts of the tea leaves, resulting in poor quality of the processed tea. It also solves the problem that when processing tea leaves, the tea leaves need to be spread flat on the surface of the workbench first. However, when workers manually spread the tea leaves, it is difficult to control the thickness of the tea leaves, resulting in uneven thickness of the tea leaves. During the processing, the tea flattening machine cannot completely flatten the thinner parts of the tea leaves, resulting in poor quality of the processed tea.

[0005] The inventors discovered in their daily work that existing tea processing flattening devices only have one station for flattening, which requires manual feeding and unloading during the flattening process. This results in discontinuous processing with gaps in between, leading to low efficiency in tea flattening. Consequently, the intermittent operation of existing tea processing flattening devices contributes to their inefficiency. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies where intermittent operation leads to low efficiency, and to propose a highly efficient tea processing flattening device.

[0007] To achieve the above objectives, this utility model adopts the following technical solution: a high-efficiency tea processing flattening device, comprising a body and an auxiliary device. A movable frame is provided on the surface of the body, and two sets of cylinders are provided on the surface of the movable frame. A tea pressing component is provided at the output end of each cylinder. The auxiliary device is located on the surface of the body and includes a drive motor. The drive motor is fixedly connected to the inner wall of the body, and a rotating disk is fixedly connected to the output end of the drive motor. Four grooves are formed on the surface of the rotating disk, and a fixing rod is fixedly connected to the inner wall of each of the four grooves. A feeding plate is rotatably connected to the surface of the fixing rod, and one end of the feeding plate overlaps with the surface of the rotating disk. A feeding device is provided on the surface of the body. Through these components, tea leaves can be placed on the four feeding plates. The tea leaves are rotated to the processing area by the drive motor and processed. After one feeding plate finishes pressing, the rotating disk rotates, and another plate continues pressing. The pressed tea leaves can be automatically unloaded using the feeding component, achieving continuous operation and reducing waiting time. While one table is pressing, other tables can simultaneously perform feeding and other operations, greatly improving overall work efficiency.

[0008] Preferably, the feeding assembly includes a cylinder, which is fixedly connected to the inner wall of the machine body. The surface of the rotating disk has four sets of circular holes through which the output end of the cylinder passes. Through the above components, the cylinder can extend out from the circular holes on the surface of the rotating disk, thereby pushing the feeding plate to rotate in the fixed rod, so that the feeding plate tilts to feed the material.

[0009] Preferably, two guide frames are fixedly connected to the surface of the machine body, and sliders are slidably connected to the inner walls of the two guide frames. A scraper is fixedly connected to the surface of the slider, and a screw is rotatably connected to the inner wall of the guide frame. The screw is slidably connected to the inner wall of the slider. A control motor is fixedly connected to the surface of the guide frame, and the output end of the control motor is fixedly connected to one end of the screw. Through the above components, the control motor, in conjunction with the screw, can drive the slider and scraper to move. The scraper can scrape away the tea leaves on the feeding plate for feeding.

[0010] Preferably, baffles are fixedly connected to both sides of the scraper, and the distance between the two baffles is greater than the width of the feeding plate, which is greater than 5mm. Through the above-mentioned components, the distance between the baffles is greater than the width of the feeding plate by 5mm, so that they can approach the feeding plate without contacting it, and can play an interception role.

[0011] Preferably, the surface of the fixing rod is fitted with a spring, and the two ends of the spring are fixedly connected to the inner wall of the groove on the surface of the feeding plate and the rotating disk, respectively. Through the above components, the spring can quickly drive the feeding plate to reset after the cylinder resets.

[0012] Preferably, a support plate is fixedly connected to one side surface of the machine body, a collection box is placed on top of the support plate, and a feeding plate is fixedly connected to the side of the machine body near the top of the collection box. Through the above components, the feeding plate can guide the tea leaves into the collection box for easy collection and processing.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, by setting an auxiliary device, tea leaves can be placed on four feeding plates. The tea leaves are driven by the drive motor to rotate the feeding plates to the processing area for processing. After one feeding plate finishes pressing, the rotating disc rotates and another continues pressing. Manual feeding can be performed on empty feeding plates, and the pressed tea leaves can be automatically unloaded by the feeding component and pushed into the collection box for collection. By setting the auxiliary device, continuous operation is realized, reducing waiting time. While pressing, feeding and unloading operations can be performed, which greatly improves the overall work efficiency and solves the problem of low efficiency caused by intermittent work in a single workstation. Attached Figure Description

[0015] Figure 1 A three-dimensional structural diagram of a high-efficiency tea processing flattening device is provided for this utility model;

[0016] Figure 2 This utility model proposes a highly efficient tea processing flattening device. Figure 1 Schematic diagram of the structure at point A in the middle;

[0017] Figure 3 A side view of the structure of a high-efficiency tea processing flattening device is provided for this utility model;

[0018] Figure 4 This utility model presents a partial structural schematic diagram of a highly efficient tea processing flattening device.

[0019] Figure 5 This utility model presents a schematic diagram of the feeding component of a high-efficiency tea processing flattening device.

[0020] Legend:

[0021] 1. Machine body; 2. Moving frame; 3. Cylinder 1; 4. Tea pressing component; 5. Auxiliary device; 51. Rotary disc; 52. Feeding plate; 53. Support plate; 54. Collection box; 55. Feeding assembly; 551. Cylinder 2; 552. Guide frame; 553. Screw; 554. Control motor; 555. Scraper; 556. Baffle plate; 557. Slider; 56. Fixed rod; 57. Spring; 58. Drive motor. Detailed Implementation

[0022] Please see Figure 1-5 This utility model provides a technical solution: a high-efficiency tea processing flattening device, including a body 1 and an auxiliary device 5. A movable frame 2 is provided on the surface of the body 1, and two sets of cylinders 3 are provided on the surface of the movable frame 2. A tea pressing component 4 is provided at the output end of the cylinders 3, and the auxiliary device 5 is provided on the surface of the body 1.

[0023] The specific settings and functions of its auxiliary device 5 and feeding assembly 55 will be explained below.

[0024] Specifically, the auxiliary device 5 includes a drive motor 58, which is fixedly connected to the inner wall of the machine body 1. The output end of the drive motor 58 is fixedly connected to a rotating disk 51. The surface of the rotating disk 51 has four grooves. The inner wall of the grooves on the surface of the four rotating disks 51 is fixedly connected to a fixing rod 56. The surface of the fixing rod 56 is rotatably connected to a feeding plate 52. One end of the feeding plate 52 overlaps with the surface of the rotating disk 51. The surface of the machine body 1 is provided with a feeding device.

[0025] In this embodiment, tea leaves can be placed on four feeding plates 52. The tea leaves are driven by the drive motor 58 to rotate the feeding plates 52 to the processing area for processing. After one feeding plate 52 finishes pressing, the rotating disk 51 rotates, and the other continues to press. The pressed tea leaves can be automatically unloaded by the feeding component 55, realizing continuous operation, reducing waiting time. When one table is pressing, other tables can be loaded and other operations can be performed simultaneously, greatly improving the overall work efficiency.

[0026] Specifically, the feeding assembly 55 includes a cylinder 3, which is fixedly connected to the inner wall of the machine body 1. The surface of the rotating disk 51 has four sets of round holes for the output end of the cylinder 3 to pass through.

[0027] In this embodiment, cylinder 3 can extend from the round hole on the surface of rotating disk 51, thereby pushing the feeding plate 52 to rotate in the fixed rod 56, so that the feeding plate 52 tilts to feed material.

[0028] Preferably, two guide frames 552 are fixedly connected to the surface of the machine body 1. A slider 557 is slidably connected to the inner wall of the two guide frames 552. A scraper 555 is fixedly connected to the surface of the slider 557. A screw 553 is rotatably connected to the inner wall of the guide frame 552. The screw 553 is slidably connected to the inner wall of the slider 557. A control motor 554 is fixedly connected to the surface of the guide frame 552. The output end of the control motor 554 is fixedly connected to one end of the screw 553. The control motor 554, in conjunction with the screw 553, can drive the slider 557 and the scraper 555 to move. The scraper 555 can scrape away the tea leaves on the feeding plate 52 for feeding.

[0029] Specifically, baffles 556 are fixedly connected to both sides of the scraper 555, and the distance between the two baffles 556 is greater than the width of the feed plate 52, which is greater than 5mm.

[0030] In this embodiment, the spacing between the baffles 556 is greater than the width of the feeding plate 52 by 5mm, allowing them to approach without contacting the feeding plate 52, thus serving as an interception mechanism.

[0031] Specifically, a spring 57 is provided on the surface of the fixed rod 56. The two ends of the spring 57 are fixedly connected to the inner wall of the groove on the surface of the feeding plate 52 and the rotating disk 51, respectively. After the cylinder 551 is reset, the spring 57 can quickly drive the feeding plate 52 to reset.

[0032] Specifically, a support plate 53 is fixedly connected to one side surface of the machine body 1, a collection box 54 is placed on top of the support plate 53, and a feeding plate is fixedly connected to the side of the machine body 1 near the collection box 54.

[0033] In this embodiment, the feeding plate can guide the tea leaves into the collection box 54 for easy collection and processing.

[0034] Working principle: By setting auxiliary device 5, tea leaves can be placed on four feeding plates 52. After the tea leaves are rotated to the processing area by drive motor 58, cylinder 3 drives tea pressing component 4 to move down, and moving frame 2 drives tea pressing component 4 to move, processing the tea leaves on feeding plates 52. When the tea leaves on one feeding plate 52 are pressed, the rotating disk 51 continues to rotate, and another feeding plate 52 continues to rotate to the processing area for pressing. Manual feeding can be done on empty feeding plates 52, and after the pressed tea leaves are rotated to the unloading area, they are unloaded. Component 55 automatically feeds the tea leaves, and the control motor 554 drives the screw 553 to rotate. The screw 553 controls the slider 557 and scraper 555 to move in the guide frame 552. The scraper 555, in conjunction with the baffle plate 556, intercepts the tea leaves and then pushes them into the collection box for collection. By setting up the auxiliary device 5, continuous operation is achieved, reducing waiting time. While pressing, feeding and other operations can be performed, which greatly improves the overall work efficiency and solves the problem of low efficiency caused by intermittent work in a single workstation.

Claims

1. A high-efficiency tea processing flattening device, comprising a body (1) and an auxiliary device (5), characterized in that: The surface of the machine body (1) is provided with a movable frame (2), the surface of the movable frame (2) is provided with two sets of cylinders (3), the output end of the cylinders (3) is provided with a tea pressing part (4), the auxiliary device (5) is provided on the surface of the machine body (1), the auxiliary device (5) includes a drive motor (58), the drive motor (58) is fixedly connected to the inner wall of the machine body (1), the output end of the drive motor (58) is fixedly connected to a rotating disk (51), the surface of the rotating disk (51) is provided with four grooves, the inner wall of the four grooves on the surface of the rotating disk (51) is fixedly connected to a fixing rod (56), the surface of the fixing rod (56) is rotatably connected to a feeding plate (52), one end of the feeding plate (52) overlaps with the surface of the rotating disk (51), and the surface of the machine body (1) is provided with a feeding assembly (55).

2. The efficient tea processing flattening device according to claim 1, characterized in that: The feeding assembly (55) includes a cylinder (3), which is fixedly connected to the inner wall of the machine body (1). The surface of the rotating disk (51) is provided with four sets of round holes, through which the output end of the cylinder (3) passes.

3. The efficient tea processing flattening device according to claim 1, characterized in that: Two guide frames (552) are fixedly connected to the surface of the body (1). A slider (557) is slidably connected to the inner wall of the two guide frames (552). A scraper (555) is fixedly connected to the surface of the slider (557). A screw (553) is rotatably connected to the inner wall of the guide frame (552). The screw (553) is slidably connected to the inner wall of the slider (557). A control motor (554) is fixedly connected to the surface of the guide frame (552). The output end of the control motor (554) is fixedly connected to one end of the screw (553).

4. The efficient tea processing flattening device according to claim 3, characterized in that: The scraper (555) has baffles (556) fixedly connected to both sides of its surface. The distance between the two baffles (556) is greater than the width of the feed plate (52), which is greater than 5 mm.

5. The efficient tea processing flattening device according to claim 1, characterized in that: The surface of the fixed rod (56) is fitted with a spring (57), and the two ends of the spring (57) are fixedly connected to the inner wall of the groove on the surface of the feeding plate (52) and the rotating disk (51), respectively.

6. The efficient tea processing flattening device according to claim 5, characterized in that: A support plate (53) is fixedly connected to one side surface of the machine body (1), and a collection box (54) is placed above the support plate (53). A feeding plate is fixedly connected to the side of the machine body (1) near the collection box (54).

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