Intelligent coated photovoltaic glass production equipment

Abstract

The utility model discloses intelligent film-coated photovoltaic glass production equipment, and relates to the technical field of photovoltaic glass production, the intelligent film-coated photovoltaic glass production equipment comprises a drying box, one side of the drying box is provided with a movable support, the outer wall of the drying box is provided with a drying cavity in a penetrating manner, the top surface of the movable support is fixedly provided with a servo motor I, and the top surface of the servo motor I is fixedly provided with a servo motor II; a glass adsorption mechanism is rotationally installed on the bottom face of one end of the movable support, and the glass adsorption mechanism comprises an installation frame, a first movable connecting rod, a vacuum suction cup and an air cylinder. Therefore, the photovoltaic glass is driven to rotate synchronously, so that each surface area of the glass can be in uniform contact with hot air, local hot air gathering or flowing dead angles are prevented from being formed, and a coating film on the surface of the whole glass can be dried in a relatively consistent temperature and airflow environment; and the film quality problem caused by local overheating or insufficient drying is effectively avoided.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic glass production technology, and in particular to an intelligent coated photovoltaic glass production equipment. Background Technology

[0002] With the increasing demand for clean energy, the photovoltaic industry, as an important component of renewable energy, has developed rapidly. As an important encapsulation material for photovoltaic modules, the market demand for photovoltaic glass has also increased significantly. Photovoltaic glass coating is a commonly used surface treatment technology for photovoltaic glass. Advanced coating technology can form a high-quality thin film on the glass surface, improving the photoelectric conversion efficiency and durability of photovoltaic glass. After coating, photovoltaic glass needs to be dried using drying equipment.

[0003] However, in the existing technology, during the hot air drying process of existing coated photovoltaic glass, some areas of the glass are easily overheated while other areas are underheated. The film on the surface of the coated glass is not dried evenly, so some areas of the film may be completely dried and cured while other areas still contain more moisture. This can cause defects such as cracks and peeling in the film during subsequent processing or use, affecting the optical performance and service life of the photovoltaic glass. Utility Model Content

[0004] The purpose of this invention is to solve the problem in the existing technology that some areas of the glass are overheated while other areas are underheated, resulting in inconsistent drying of the thin film on the surface of the coated glass. Therefore, this invention proposes an intelligent coated photovoltaic glass production equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an intelligent coated photovoltaic glass production equipment, comprising a drying chamber, a movable support mounted on one side of the drying chamber, a drying chamber extending through the outer wall of the drying chamber, a servo motor fixedly mounted on the top surface of the movable support, and a glass adsorption mechanism rotatably mounted on the bottom surface of one end of the movable support. The glass adsorption mechanism includes a mounting frame, a movable connecting rod, a vacuum suction cup, and a cylinder. A diverter is fixedly connected to the top of the cylinder, and the top of the diverter is rotatably connected to the top surface of the movable support. A rotary air pipe connector is rotatably connected to the top of the diverter. A synchronous belt pulley assembly is drively connected between the upper outer wall of the diverter and the output shaft end of the servo motor. An air outlet is fixedly mounted on the inner bottom surface of the drying chamber. A conveying pipe extends through the outer wall of the drying chamber, and one end of the conveying pipe is fixedly connected to the bottom surface of the air outlet. A baffle is provided on one side of the drying chamber, and electric telescopic rods are provided on both sides of the baffle. A traction block is fixedly connected between the top of the telescopic rod and the top surface of the baffle.

[0006] Preferably, the mounting bracket is fixedly connected to the bottom surface of the cylinder, and one end of the movable connecting rod is rotatably connected to the inner wall of the mounting bracket.

[0007] Preferably, a control block is fixedly connected to the bottom end of the cylinder's telescopic rod, and a guide wheel is fixedly connected to one end of the movable connecting rod. The guide wheel is rotatably connected to the inner wall of the mounting frame, and the outer wall of the guide wheel is in contact with the outer wall of the control block.

[0008] Preferably, a second movable link is provided below the first movable link, one end of the second movable link is rotatably connected to the inner wall of the mounting frame, and one side of the vacuum suction cup is rotatably connected to one end of the second movable link and one end of the first movable link.

[0009] Preferably, a guide plate is provided on one side of the glass adsorption mechanism, and the top of the guide plate is fixedly connected to the inner wall of the drying oven.

[0010] Preferably, a side plate is fixedly connected to one side of the outer wall of the drying oven, a second servo motor is installed on the outer wall of the side plate, a lead screw is fixedly connected to the output shaft end of the second servo motor, and one end of the lead screw is rotatably connected to the outer wall of the side plate.

[0011] Preferably, the bottom end of the movable bracket is threaded onto the outer wall of the lead screw, and guide rails are provided on both sides of the lead screw. The lower outer wall of the movable bracket is movably connected to the outer wall of the guide rails.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the coated photovoltaic glass is vacuum-adsorbed and transferred to the drying chamber of the drying oven. Hot air is delivered to the air outlet by an external fan and dried on the glass adsorbed below the glass adsorption mechanism. At the same time, a servo motor is started to drive the glass adsorption mechanism to rotate through a synchronous belt pulley assembly, thereby driving the photovoltaic glass to rotate synchronously. This ensures that all surface areas of the glass can be evenly contacted by hot air, avoiding the formation of local hot air accumulation or dead air flow. This ensures that the coating on the entire glass surface can be dried in a relatively uniform temperature and airflow environment, effectively avoiding film quality problems caused by local overheating or insufficient drying.

[0014] 2. In this utility model, the moving bracket is controlled by the servo motor driving the lead screw to move, and the vacuum suction cup of the glass adsorption mechanism is used to vacuum adsorb the coated photovoltaic glass and transfer it into the drying chamber of the drying box. After drying, it is automatically transferred out. Through the setting of electric telescopic rod, traction block and baffle, after the glass adsorption mechanism transfers the photovoltaic glass into the drying chamber, the electric telescopic rod controls the baffle to rise and block the side of the drying chamber. Attached Figure Description

[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of an intelligent coated photovoltaic glass production equipment;

[0016] Figure 2 This utility model provides a rear view structural diagram of an intelligent coated photovoltaic glass production equipment;

[0017] Figure 3 This utility model provides a schematic diagram of the internal structure of an intelligent coated photovoltaic glass production equipment;

[0018] Figure 4 This utility model presents a structural schematic diagram of a movable connecting rod in an intelligent coated photovoltaic glass production equipment.

[0019] Legend: 1. Drying oven; 11. Electric telescopic rod; 12. Traction block; 13. Baffle; 14. Drying chamber; 15. Guide plate; 2. Moving bracket; 21. Servo motor one; 22. Synchronous belt pulley assembly; 23. Rotary air pipe connector; 3. Glass adsorption mechanism; 31. Mounting bracket; 32. Movable connecting rod one; 321. Guide wheel; 322. Movable connecting rod two; 33. Vacuum suction cup; 34. Cylinder; 341. Control block; 35. Diverter connector; 4. Side plate; 41. Guide rail; 42. Servo motor two; 43. Lead screw; 5. Conveying pipe; 51. Air outlet. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figure 1 - Figure 4As shown, this utility model provides an intelligent coated photovoltaic glass production equipment, including a drying oven 1, a movable support 2 installed on one side of the drying oven 1, a drying chamber 14 extending through the outer wall of the drying oven 1, a servo motor 21 fixedly installed on the top surface of the movable support 2, and a glass adsorption mechanism 3 rotatably installed on the bottom surface of one end of the movable support 2. The glass adsorption mechanism 3 includes a mounting frame 31, a movable connecting rod 32, a vacuum suction cup 33, and a cylinder 34. A diverter 35 is fixedly connected to the top of the cylinder 34, and the top of the diverter 35 is rotatably connected through the top surface of the movable support 2. A rotary air pipe connector 23 is rotatably connected to the top of the diverter 35. A synchronous belt pulley assembly 22 is connected between the upper outer wall of the diverter 35 and the output shaft end of the servo motor 21. An air outlet 51 is fixedly installed on the inner bottom surface of the drying chamber 14. A conveying pipe 5 is connected through the outer wall of the drying box 1. One end of the conveying pipe 5 is fixedly connected to the bottom surface of the air outlet 51. A baffle 13 is provided on one side of the drying chamber 14. Electric telescopic rods 11 are provided on both sides of the baffle 13. A traction block 12 is fixedly connected between the top of the telescopic rod of the electric telescopic rod 11 and the top surface of the baffle 13.

[0023] The specific settings and functions of this embodiment are described below. The coated photovoltaic glass is vacuum-adsorbed and transferred to the drying chamber 14 of the drying box 1. Hot air is delivered to the air outlet 51 by an external fan to dry the glass adsorbed below the glass adsorption mechanism 3. At the same time, the servo motor 21 is started to drive the glass adsorption mechanism 3 to rotate through the synchronous belt pulley assembly 22, thereby driving the photovoltaic glass to rotate synchronously so that all surface areas of the glass can be evenly contacted by hot air, avoiding the formation of local hot air accumulation or flow dead zones. This ensures that the coating on the entire glass surface can be dried in a relatively uniform temperature and airflow environment, effectively avoiding film quality problems caused by local overheating or insufficient drying. Through the setting of the electric telescopic rod 11, the traction block 12 and the baffle 13, after the glass adsorption mechanism 3 transfers the photovoltaic glass into the drying chamber 14, the electric telescopic rod 11 controls the baffle 13 to rise and block the side of the drying chamber 14, thereby facilitating better circulation of hot air in the drying chamber 14.

[0024] Example 2: Figure 1 - Figure 4As shown, the mounting bracket 31 is fixedly connected to the bottom surface of the cylinder 34. One end of the movable connecting rod 32 is rotatably connected to the inner wall of the mounting bracket 31. A control block 341 is fixedly connected to the bottom end of the telescopic rod of the cylinder 34. A guide wheel 321 is fixedly connected to one end of the movable connecting rod 32, and the guide wheel 321 is rotatably connected to the inner wall of the mounting bracket 31. The outer wall of the guide wheel 321 is in contact with the outer wall of the control block 341. A movable connecting rod 322 is provided below the movable connecting rod 32, and one end of the movable connecting rod 322 is rotatably connected to the inner wall of the mounting bracket 31. One side of the vacuum suction cup 33 is connected to the movable connecting rod 322. 22 and one end of the movable connecting rod 32 are rotatably connected. A guide plate 15 is provided on one side of the glass adsorption mechanism 3. The top of the guide plate 15 is fixedly connected to the inner wall of the drying box 1. A side plate 4 is fixedly connected to the outer wall of one side of the drying box 1. A servo motor 42 is installed on the outer wall of the side plate 4. A lead screw 43 is fixedly connected to the output shaft end of the servo motor 42. One end of the lead screw 43 is rotatably connected to the outer wall of the side plate 4. The bottom end of the movable bracket 2 is threaded onto the outer wall of the lead screw 43. Guide rails 41 are provided on both sides of the lead screw 43. The lower outer wall of the movable bracket 2 is movably connected to the outer wall of the guide rail 41.

[0025] The overall effect of this embodiment is that the user controls the movement of the movable bracket 2 by driving the lead screw 43 through the servo motor 2 42. The vacuum suction cup 33 of the glass adsorption mechanism 3 performs vacuum adsorption on the coated photovoltaic glass and transfers it into the drying chamber 14 of the drying oven 1. The movement of the movable bracket 2 is limited and guided by the guide rail 41. The control block 341 is extended and retracted by the cylinder 34. The guide wheel 321 is rotated to control the rotation of the movable connecting rod 1 32. The rotation of the movable connecting rod 2 322 controls the vacuum suction cup 33 to press down and contact the photovoltaic glass.

[0026] The device is used as follows: During use, the diverter 35 is connected to the vacuum suction cup 33 via a flexible hose, and the rotating air pipe connector 23 is connected to an external air pump. The user controls the movement of the moving bracket 2 by driving the lead screw 43 through the servo motor 2 42. This, in conjunction with the glass adsorption mechanism 3, vacuum adsorbs the coated photovoltaic glass and transfers it to the drying chamber 14 of the drying oven 1. Hot air is delivered to the air outlet 51 by an external fan to dry the glass adsorbed below the glass adsorption mechanism 3. Simultaneously, the servo motor 21 is started, driving the glass adsorption mechanism 3 to rotate via the synchronous pulley assembly 22. This causes the photovoltaic glass to rotate synchronously, ensuring that all surface areas of the glass are evenly exposed to hot air, preventing localized hot air accumulation or dead zones. Through the electric telescopic rod 11, traction block 12, and baffle 13, after the glass adsorption mechanism 3 transfers the photovoltaic glass into the drying chamber 14, the electric telescopic rod 11 controls the baffle 13 to rise and block the sides of the drying chamber 14, thus facilitating better circulation of hot air within the drying chamber 14.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A smart coated photovoltaic glass production equipment, comprising a drying oven (1), characterized in that: A movable support (2) is installed on one side of the drying oven (1). A drying chamber (14) is opened through the outer wall of the drying oven (1). A servo motor (21) is fixedly installed on the top surface of the movable support (2). A glass adsorption mechanism (3) is rotatably installed on the bottom surface of one end of the movable support (2). The glass adsorption mechanism (3) includes a mounting frame (31), a movable connecting rod (32), a vacuum suction cup (33), and a cylinder (34). A diverter (35) is fixedly connected to the top of the cylinder (34). The top of the diverter (35) is rotatably connected through the top surface of the movable support (2). The top of the diverter (35) is rotatably connected to a... A rotating air pipe connector (23) is provided. The upper outer wall of the diverter connector (35) is connected to the output shaft end of the servo motor (21) by a synchronous belt pulley assembly (22). An air outlet (51) is fixedly installed on the inner bottom surface of the drying chamber (14). A conveying pipe (5) is connected through the outer wall of the drying box (1). One end of the conveying pipe (5) is fixedly connected to the bottom surface of the air outlet (51). A baffle (13) is provided on one side of the drying chamber (14). Electric telescopic rods (11) are provided on both sides of the baffle (13). A traction block (12) is fixedly connected between the top of the telescopic rod of the electric telescopic rod (11) and the top surface of the baffle (13).

2. The intelligent coated photovoltaic glass production equipment according to claim 1, characterized in that: The mounting bracket (31) is fixedly connected to the bottom surface of the cylinder (34), and one end of the movable connecting rod (32) is rotatably connected to the inner wall of the mounting bracket (31).

3. The intelligent coated photovoltaic glass production equipment according to claim 2, characterized in that: The bottom end of the telescopic rod of the cylinder (34) is fixedly connected to a control block (341), and one end of the movable connecting rod (32) is fixedly connected to a guide wheel (321). The guide wheel (321) is rotatably connected to the inner wall of the mounting bracket (31), and the outer wall of the guide wheel (321) is in contact with the outer wall of the control block (341).

4. The intelligent coated photovoltaic glass production equipment according to claim 3, characterized in that: Below the first movable link (32), there is a second movable link (322). One end of the second movable link (322) is rotatably connected to the inner wall of the mounting frame (31). One side of the vacuum suction cup (33) is rotatably connected to one end of the second movable link (322) and the first movable link (32).

5. The intelligent coated photovoltaic glass production equipment according to claim 1, characterized in that: A guide plate (15) is provided on one side of the glass adsorption mechanism (3), and the top of the guide plate (15) is fixedly connected to the inner wall of the drying oven (1).

6. The intelligent coated photovoltaic glass production equipment according to claim 1, characterized in that: A side plate (4) is fixedly connected to one side of the drying box (1). A servo motor (42) is installed on the outer wall of the side plate (4). A lead screw (43) is fixedly connected to the output shaft end of the servo motor (42). One end of the lead screw (43) is rotatably connected to the outer wall of the side plate (4).

7. The intelligent coated photovoltaic glass production equipment according to claim 6, characterized in that: The bottom end of the movable bracket (2) is threaded onto the outer wall of the lead screw (43). Guide rails (41) are provided on both sides of the lead screw (43). The lower outer wall of the movable bracket (2) is movably connected to the outer wall of the guide rails (41).

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