Novel pulse bag-type dust collector

By combining a vibration motor and a back-flushing assembly, efficient dust removal of the filter bags is achieved, solving the problems of decreased filtration efficiency and frequent maintenance caused by thickened dust layers, extending the service life of the filter bags and reducing maintenance costs.

CN223901449UActive Publication Date: 2026-02-13CHENGDU HAOCHANG MASCH CO LTD
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Patent Information

Application Number
CN202520204710.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-02-13
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

After prolonged operation, existing pulse jet baghouse dust collectors experience a thickening of the dust layer, leading to filter bag adhesion and solidification, reduced filtration efficiency, shorter service life, and higher maintenance costs.

Method used

The cleaning method combines a vibratory motor and a back-blowing assembly. The vibratory motor drives the filter bag support plate and the filter bag body to vibrate, and combined with pulse jet cleaning, the vibration cleaning is performed first and then the pulse jet cleaning is performed, which reduces dust accumulation and bag clogging.

Benefits of technology

Extend the service life of filter bags, reduce maintenance frequency and costs, improve dust removal efficiency, and ensure the continuous and efficient operation of the dust removal system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removers, and provides a novel pulse bag-type dust remover, which comprises a dust removal box, breather pipes and a dust hopper, and is characterized in that the breather pipes are arranged on two sides of the dust removal box, the dust removal box is communicated with the interiors of the breather pipes, the dust hopper is arranged at the bottom of the dust removal box, and a reverse blowing component is arranged at the rear end of the top of the dust removal box. And a filter bag supporting plate is arranged at the top end in the dust removal box. The vibrating motor is used for vibrating by utilizing an electromagnetic and pulse circuit. The filter bag supporting plate is arranged in the dust removal box, the vibrating ring is arranged at the top of the fixing groove, and the bag cage is stably connected with the filter bag body. Dust on the surface of the filter bag can be removed, the problems of dust adhesion and bag pasting are solved, the service life of the filter bag is prolonged, and the cost is reduced. By means of the design, components work cooperatively, the dust removal efficiency can be improved, time is shortened, the service life of the components is prolonged through spring buffering, energy consumption is reduced, filter bag blockage is avoided, continuous and efficient operation of the system is guaranteed, and performance is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to dust remover technical field, especially a novel pulse cloth bag dust collector. BACKGROUND

[0002] When using the pulse cloth bag dust collector to carry out dust capture operation, dust-containing gas passes through the filter bag, and dust particles are intercepted on the outer surface of the filter bag. At this time, the pulse air valve realizes dust removal by blowing compressed air, and this process is called pulse blowing.

[0003] Due to the powder nature of the dust, part of the dust will adhere to the surface of the filter bag, and pulse blowing can only remove most of the dust. With the extension of the running time, the dust layer on the filter bag gradually thickens, and when the dust layer contacts the water molecules in the air, coagulation and adhesion may occur, which is called bag sticking. Once the dust accumulation on the filter bag reaches the critical value, the filtration efficiency of the dust collector will be significantly reduced, and at this time the filter bag must be replaced to restore the dust removal efficiency, resulting in the service life of the filter bag being generally short, increasing the maintenance cost and the frequency of operation. SUMMARY

[0004] The utility model discloses a novel pulse cloth bag dust collector, which is used for work, so as to solve the above problems.

[0005] In order to solve the above technical problems, the utility model provides the following technical scheme: a novel pulse cloth bag dust collector, which comprises a dust removal box, an air pipe and a dust hopper, the two sides of the dust removal box are provided with the air pipe, the inside of the dust removal box and the air pipe are communicated, the bottom of the dust removal box is provided with the dust hopper, the rear end of the top of the dust removal box is provided with a back blowing assembly, the top end of the inside of the dust removal box is provided with a filter bag support plate, the blowing pipe of the back blowing assembly is arranged in the inside of the dust removal box and above the filter bag support plate, the inside of the filter bag support plate is provided with a fixed groove, the inside of the fixed groove is provided with a filter bag main body, the inside of the filter bag main body is provided with a bag cage, and the middle position of the top of the filter bag support plate is provided with a vibration assembly.

[0006] Preferably, the vibration assembly comprises a vibration motor arranged at the middle position of the top of the filter bag support plate, the two sides of the bottom of the filter bag support plate are provided with side frames, the side frames are fixed to the inner side wall of the dust removal box, the top of the side frame is provided with a spring one, and the top of the spring one is fixedly connected with the bottom end of the filter bag support plate.

[0007] Preferably, the top of the fixed groove is provided with a vibration ring, the outer periphery of the bottom of the vibration ring is provided with a spring two, the bottom end of the spring two is fixedly connected with the top of the filter bag support plate, the filter bag main body is arranged in the fixed groove through the vibration ring and is arranged at the bottom of the filter bag support plate, the outer periphery of the top of the filter bag main body is fixed with the top end of the vibration ring, and the bag cage is arranged in the filter bag main body through the vibration ring.

[0008] Preferably, a clamping groove is formed on the outer periphery of the top of the filter bag body, a fixing block is fixed on the outer periphery of the top of the bag cage, and a clamping block is fixed at the bottom end of the fixing block and can be clamped into the clamping groove.

[0009] Compared with the prior art, the utility model has the advantages that:

[0010] The utility model provides a novel pulse cloth bag dust collector, through vibration motor as electromagnetic vibration device, this motor contains two electromagnetic coils, changes coil current direction through pulse commutation circuit, makes electromagnet magnetic pole fast alternation according to electromagnetism principle, and the vibration head is caused to vibrate fast by the vibration of permanent magnet attraction and repulsion. Meanwhile, the filter bag support plate is arranged in the dust removal box by spring one, the vibration ring is installed on the top of the fixed groove through spring two, and the bag cage and the filter bag body are connected by the vibration ring and stably installed through the clamping block and the clamping groove. The improvement of the ash removal operation is that, in the fan air volume reduction stage, the vibration of the vibration motor is transmitted to the bag cage and the filter bag body through the filter bag support plate, the spring and the vibration ring, so that they are linked and vibrated to remove dust by vibration, and then the pulse blowing of the back flushing assembly is used to remove dust. The effect of the innovative design is that the vibration dust removal can remove most of the solid dust on the surface of the filter bag body in advance, improve the dust removal efficiency, and through the vibration dust removal and pulse blowing, the adhesion of dust on the filter bag surface can be better addressed. Because the dust has powder properties, part of the dust will adhere to the surface of the filter bag, and the traditional pulse blowing can only remove most of the dust. However, long-term operation will thicken the dust layer, and the dust layer is easy to solidify and stick to form a paste bag phenomenon after contacting water molecules in the air, thereby causing the dust accumulation on the filter bag to reach a critical value, significantly reducing the filtering efficiency of the dust collector, shortening the service life of the filter bag, increasing the maintenance cost, and increasing the operation frequency. The innovative design can effectively reduce the accumulation of dust on the filter bag by combining the two dust removal methods, reduce the possibility of paste bag phenomenon, delay the thickening speed of the dust layer, prolong the service life of the filter bag, reduce the maintenance cost and operation complexity caused by frequent replacement of the filter bag. In addition, the cooperation of the components ensures smooth and efficient dust removal process. The design has many benefits, which not only improves the dust removal efficiency and shortens the dust removal time, but also prolongs the service life of the equipment components due to the spring buffer, reduces the subsequent pulse blowing energy, reduces energy consumption, more thoroughly removes dust, avoids filter bag blockage, ensures the continuous and efficient operation of the dust removal system, and improves system performance. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0012] Figure 2 It is a local structure section view of the utility model Figure 1 ;

[0013] Figure 3 It is a local structure section view of the utility model Figure 2;

[0014] Figure 4 The utility model discloses a Figure 3 Amplification structure schematic diagram in A place in the middle of the utility model.

[0015] Figure 5 The utility model discloses a cloth bag and bag cage structure sectional view.

[0016] The figure mark explanation: 1, dust removal box;2, breather pipe;3, hopper;4, backflushing component;5, filter bag support plate;51, side frame;52, spring one;53, vibration motor;54, fixed groove;55, vibration ring;56, spring two;57, bag cage;571, fixed block;572, clamping block;573, clamping groove;58, filter bag main part. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0018] In order to further understand the content of the utility model, the utility model will be described in detail in combination with the drawings.

[0019] In combination with Figures 1 to 5 The utility model discloses a novel pulse cloth bag dust collector, including dust removal box 1, breather pipe 2 and hopper 3, and the both sides of dust removal box 1 are provided with breather pipe 2, and the inside of dust removal box 1 is communicated with breather pipe 2, and the bottom of dust removal box 1 is provided with hopper 3, and the rear end of dust removal box 1 top is provided with backflushing component 4, and the top end in dust removal box 1 inside is provided with filter bag support plate 5, and the blowing pipe of backflushing component 4 is placed in the inside of dust removal box 1 and is located above filter bag support plate 5, and the inside of filter bag support plate 5 is provided with fixed groove 54, and the inside of fixed groove 54 is provided with filter bag main part 58, and the inside of filter bag main part 58 is provided with bag cage 57, and the middle position of filter bag support plate 5 top is provided with vibration component.

[0020] Vibration component includes vibration motor 53 setting in the middle position of filter bag support plate 5 top, and the both sides of filter bag support plate 5 bottom are provided with side frame 51, and side frame 51 is fixed on the inside wall of dust removal box 1, and the top of side frame 51 is provided with spring one 52, and the top of spring one 52 is fixedly connected with the bottom end of filter bag support plate 5.

[0021] The top of the fixed groove 54 is provided with a vibrating ring 55, the outer periphery of the bottom of the vibrating ring 55 is provided with a spring 56, the bottom end of the spring 56 is fixedly connected with the top of the filter bag supporting plate 5, the filter bag main body 58 is installed in the fixed groove 54 through the vibrating ring 55 and is placed on the bottom of the filter bag supporting plate 5, the outer periphery of the top of the filter bag main body 58 is fixed with the top end of the vibrating ring 55, and the bag cage 57 is installed in the filter bag main body 58 through the vibrating ring 55.

[0022] The outer periphery of the top of the filter bag main body 58 is provided with a clamping groove 573, the outer periphery of the top of the bag cage 57 is fixedly provided with a fixed block 571, the bottom end of the fixed block 571 is fixedly provided with a clamping block 572, and the clamping block 572 can be clamped into the clamping groove 573.

[0023] Working principle:

[0024] The filter bag supporting plate 5 is arranged in the inside of the dust removal box 1 through the spring 52. First, the filter bag main body 58 is installed in the fixed groove 54 through the vibrating ring 55, and it is ensured that the bottom thereof is below the filter bag supporting plate 5. Then, the bag cage 57 is installed in the filter bag main body 58 through the vibrating ring 55, so that the clamping block 572 at the bottom end of the fixed block 571 at the top outer periphery of the bag cage 57 is clamped into the clamping groove 573 at the top outer periphery of the filter bag main body 58, thereby completing the installation operation of the bag cage 57 and the filter bag main body 58.

[0025] The vibrating ring 55 is arranged at the top of the fixed groove 54 through the spring 56. With the elastic force of the spring 56, the vibrating ring 55 can shake together with the filter bag supporting plate 5. When the vibrating ring 55 shakes, the bag cage 57 and the filter bag main body 58 placed thereon will also shake.

[0026] The vibrating motor 53 is an electromagnetic vibration device, which contains two electromagnetic coils. When current flows through these coils, a magnetic field is generated, and then two electromagnets with south and north poles are formed. According to the basic principle of electromagnetism, like poles repel each other, and unlike poles attract each other. By changing the direction of the current, the polarity of the electromagnet will also change accordingly, which is realized by the pulse commutation circuit. The pulse commutation circuit constantly changes the direction of the current flowing through the electromagnet coil, prompting the magnetic poles of the electromagnet to rapidly alternate. The rapid change of the magnetic poles will cause the permanent magnet interacting with the electromagnet to be subjected to attractive and repulsive forces, thereby causing the vibration head to produce rapid vibration.

[0027] The vibration generated by the vibrating motor 53 will be transmitted to the filter bag supporting plate 5, causing the filter bag supporting plate 5 to continuously vibrate. The vibration of the filter bag supporting plate 5 will also drive the vibrating ring 55 to continuously vibrate, thereby causing the bag cage 57 and the filter bag main body 58 to continuously vibrate. Through such vibration, the dust on the surface of the filter bag main body 58 can be shaken off.

[0028] Before the filter bag main body 58 is pulsed by the back blowing assembly 4, when the air volume of the fan is reduced, the bag cage 57 and the filter bag main body 58 are vibrated to remove dust, and then the pulse cleaning is performed. In this way, most of the solid dust on the surface of the bag can be removed.

[0029] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0030] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A new type of pulse cloth bag dust collector, comprising a dust removal box (1), a ventilation pipe (2) and a ash bucket (3), characterized in that: The both sides of the dust removal box (1) are provided with air pipes (2), the dust removal box (1) is communicated with the inside of the air pipe (2), the bottom of the dust removal box (1) is provided with a dust hopper (3), the rear end of the top of the dust removal box (1) is provided with a back flushing assembly (4), the inside of the dust removal box (1) is provided with a filter bag support plate (5), the blowing pipe of the back flushing assembly (4) is arranged in the inside of the dust removal box (1) and above the filter bag support plate (5), the inside of the filter bag support plate (5) is provided with a fixed groove (54), the inside of the fixed groove (54) is provided with a filter bag body (58), the inside of the filter bag body (58) is provided with a bag cage (57), the middle position of the top of the filter bag support plate (5) is provided with a vibration assembly.

2. A novel pulse cloth bag precipitator according to claim 1, characterized in that: The vibration assembly comprises a vibration motor (53) arranged at the middle position of the top of the filter bag support plate (5), the both sides of the bottom of the filter bag support plate (5) are provided with side frames (51), the side frames (51) are fixed to the inner side wall of the dust removal box (1), the top of the side frame (51) is provided with a spring (52), and the top of the spring (52) is fixedly connected with the bottom end of the filter bag support plate (5).

3. A novel pulse cloth bag precipitator according to claim 2, characterized in that: The top of the fixed groove (54) is provided with a vibration ring (55), the outer periphery of the bottom of the vibration ring (55) is provided with a spring (56), the bottom end of the spring (56) is fixedly connected with the top of the filter bag support plate (5), the filter bag body (58) is arranged in the fixed groove (54) through the vibration ring (55) and is arranged at the bottom of the filter bag support plate (5), the outer periphery of the top of the filter bag body (58) is fixed with the top end of the vibration ring (55), and the bag cage (57) is arranged in the filter bag body (58) through the vibration ring (55).

4. A novel pulse cloth bag precipitator according to claim 3, characterized in that: The outer periphery of the top of the filter bag body (58) is provided with a clamping groove (573), the outer periphery of the top of the bag cage (57) is fixedly connected with a fixed block (571), the bottom end of the fixed block (571) is fixedly connected with a clamping block (572), and the clamping block (572) can be clamped into the clamping groove (573).