Degassing airlock
By adding a degassing section and a gas pipe connector to the airlock, the problem of the inability to recover useful gases from materials is solved, achieving the recovery of useful gases and energy saving and emission reduction effects.
Patent Information
- Application Number
- CN202520686907.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-04-11
AI Technical Summary
Current blowers do not have the function of extracting useful gases entrained in materials during material conveying, resulting in cost losses and environmental pollution.
Design a degassing airlock, comprising a housing and a degassing section, which is connected to an extraction device via an air pipe connector to form an independent extraction space, extracting and recovering useful gases from the material, thus avoiding the impact of direct extraction on the unloading hopper.
It achieves the recovery of useful gases and energy conservation and emission reduction, reduces the risk of material adsorption, and achieves the goal of energy conservation and emission reduction.
Smart Images
Figure CN223906086U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of feeding and discharging equipment, and particularly relates to a degassing air lock. BACKGROUND
[0002] The air lock (or rotary valve, etc.) is feeding and discharging equipment of the pneumatic conveying system, and can feed or discharge the material in the silo, the material in the pneumatic conveying system and the dust in the dust removal network into or out of the system in a timed and quantitative manner by the rotation of the impeller, effectively avoids the gas leakage in the air network, plays the function of locking the air and maintaining the pressure, and can be used as a feeder or a discharger for the pneumatic conveying system of flour, chaff, starch, grain, feed, sugar, chemical products and plastic powder and particle materials.
[0003] For the chemical industry, various gases are often generated in the chemical production, some of which contain useful components. However, the air lock does not have the function of extracting the useful gas entrained in the material during the material conveying, and if the gas is directly discharged, not only the cost is lost, but also the environment is polluted. CONTENT OF THE UTILITY MODEL
[0004] The main purpose of the present application is to provide a degassing air lock, which aims to solve the technical problem that the air lock does not have the function of extracting the useful gas entrained in the material, which not only causes cost loss, but also pollutes the environment.
[0005] To achieve the above purpose, the present application provides a degassing air lock, which comprises a shell and a degassing part, the shell comprises a discharging bin, the degassing part comprises a degassing box arranged on the side wall of the discharging bin, and a gas pipe joint is arranged on the degassing box and used for connecting an air extraction device.
[0006] Optionally, an isolation net is arranged in the degassing box in a matched mode, and the isolation net is used for isolating the material from entering the degassing box.
[0007] Optionally, the isolation net comprises a net cylinder and an arc-shaped filter screen, the net cylinder is arranged on the inner wall of the degassing box in a matched mode, and the arc-shaped filter screen is connected to one end of the net cylinder close to the discharging bin.
[0008] Optionally, the arc surface of the arc-shaped filter screen and the arc surface of the inner wall of the discharging bin are spliced into a circular arc.
[0009] Optionally, the degassing box comprises a box body and a cover plate, the box body is a through structure, and the box body is integrally connected to the outer wall of the discharging bin; the cover plate is detachably connected to one side of the box body away from the discharging bin, and the gas pipe joint is arranged on the cover plate.
[0010] Optionally, a discharging assembly is arranged in the discharging bin, the discharging assembly comprises a rotating shaft and a plurality of blades, the rotating shaft is movably connected to the inside of the discharging bin, the plurality of blades are arranged on the rotating shaft in a ring array around the axis of the rotating shaft, and the ends of the blades are matched with the inner wall of the discharging bin.
[0011] Optionally, at least two distribution plates are connected between adjacent blades.
[0012] Optionally, a bearing seat and a driving motor are respectively connected to both ends of the rotating shaft, and the bearing seat and the driving motor are respectively arranged on the two outer sidewalls of the discharge bin.
[0013] Optionally, the machine shell further comprises a feeding hopper and a discharging hopper, the feeding hopper is connected to the top of the discharge bin, and the discharging hopper is connected to the bottom of the discharge bin.
[0014] Optionally, the other end of the feeding hopper and the discharging hopper is provided with a connecting flange.
[0015] The beneficial effects that can be achieved by the present application are as follows:
[0016] The present application comprises a machine shell and a degassing part, the machine shell comprises a discharge bin, and the degassing part comprises a degassing box arranged on the sidewall of the discharge bin, a gas pipe joint is arranged on the degassing box, and the gas pipe joint is used to connect an air extraction device. Therefore, by additionally arranging the degassing part which can be connected to the air extraction device, the useful gas in the material transported in the discharge bin can be extracted and recovered, and by the degassing box, an air extraction space independent of the discharge bin can be formed, so as to avoid directly extracting air from the discharge bin by the air extraction device, reduce the risk of mistakenly adsorbing the material, when the gas pipe joint is connected to the air extraction device, the useful gas wrapped in the material is sucked into the degassing box under the action of the pressure difference, and then is transported to the subsequent gas treatment and recovery system through the air extraction pipeline, while the degassed material continues to complete the transportation process in the discharge bin, and finally the purpose of energy saving and emission reduction is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the specific embodiments or the prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual proportion.
[0018] Figure 1 FIG. 1 is a structural schematic diagram of a degassing airlock in an embodiment of the present application;
[0019] Figure 2 FIG. 2 is a structural schematic diagram of a separation net in an embodiment of the present application;
[0020] Figure 3 FIG. 3 is an internal structural schematic diagram of another view of a degassing airlock in an embodiment of the present application;
[0021] Figure 4 FIG. 4 is a three-dimensional structural schematic diagram of a degassing airlock in an embodiment of the present application;
[0022] Figure 5Fig. 2 is a perspective view of another embodiment of the degassing valve according to the present application.
[0023] Reference signs:
[0024] 110 - casing, 111 - discharge bin, 112 - feeding hopper, 113 - discharging hopper, 114 - connecting flange, 120 - degassing part, 121 - gas pipe joint, 122 - box body, 123 - cover plate, 130 - isolation net, 131 - net cylinder, 132 - arc-shaped filter screen, 140 - discharging assembly, 141 - rotating shaft, 142 - blade, 150 - distributing plate, 160 - bearing seat, 170 - driving motor.
[0025] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0027] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.
[0028] In the present application, unless otherwise explicitly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense, for example, "connection" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be internal connection of two elements or interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] In addition, if the description of "first", "second" and the like is involved in the embodiments of the present application, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. For example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art. When the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist and is not within the protection scope required by the present application.
[0030] Embodiments
[0031] Reference Figures 1-5 The present embodiment provides a degassing air lock, which comprises a casing 110 and a degassing part 120. The casing 110 comprises a discharge bin 111. The degassing part 120 comprises a degassing box arranged on the side wall of the discharge bin 111. A gas pipe joint 121 is arranged on the degassing box, which is used to connect an air extraction device (not shown in the figure).
[0032] In the present embodiment, by adding the degassing part 120 which can be docked with the air extraction device, the useful gas in the material transported in the discharge bin 111 can be extracted and recovered. The degassing box can form an air extraction space independent of the discharge bin 111, avoiding the air extraction device directly extracting air from the discharge bin 111, reducing the risk of mistakenly adsorbing the material. When the gas pipe joint 121 is connected to the air extraction device, the useful gas entrained in the material is sucked into the degassing box under the action of the pressure difference, and then transported to the subsequent gas treatment and recovery system through the air extraction pipeline. The material after degassing continues to complete the transportation process in the discharge bin 111, finally achieving the purpose of energy saving and emission reduction.
[0033] It should be noted that a square opening, a circular opening or an elliptical opening can be provided on the side wall of the discharge bin 111. The size and shape of the opening should be determined comprehensively according to the specifications of the air lock, the expected amount of gas to be processed, the characteristics of the material and other factors. The selection of the opening position is also very important, which should ensure that it is located at a position where the gas distribution in the material is relatively uniform and easy to connect with the degassing box. Then the degassing box is installed. The degassing box should have good sealing performance to prevent external air from mixing, and its internal structure should be designed reasonably to improve the gas collection efficiency. The size of the adsorption force of the air extraction device can be set according to the properties of the material. If the self-gravity of the material is large, the adsorption force can be increased to improve the degassing effect. Conversely, if the self-gravity of the material is small, the adsorption force can be reduced to reduce the risk of adsorbing the material.
[0034] As an optional implementation, the isolation net 130 is arranged in the degassing box.
[0035] In the embodiment, the risk of material entering the degassing box is minimized by the isolation net 130, so that the adsorption of the air extraction device is improved, that is, the degassing effect is ensured, and the material unloading is not affected.
[0036] As an optional implementation, the isolation net 130 includes a net cylinder 131 and an arc-shaped filter screen 132. The net cylinder 131 is arranged on the inner wall of the degassing box. The arc-shaped filter screen 132 is connected to one end of the net cylinder 131 close to the unloading bin 111.
[0037] In the embodiment, the isolation net 130 is designed in a cylindrical structure, and the net cylinder 131 can be directly arranged on the inner wall of the degassing box without the need for additional fasteners for fixation, facilitating quick assembly. At the same time, the arc-shaped filter screen 132 effectively blocks the material from entering the degassing box, achieving two purposes at once.
[0038] As an optional implementation, the arc surface of the arc-shaped filter screen 132 and the arc surface of the inner wall of the unloading bin 111 are spliced into a circular arc, so that the arc-shaped filter screen 132 and the inner wall of the unloading bin 111 do not form a gap, avoiding that part of the material is blocked in the gap.
[0039] As an optional implementation, the degassing box includes a box body 122 and a cover plate 123. The box body 122 is a through structure, and the box body 122 is integrally connected to the outer wall of the unloading bin 111. The cover plate 123 is detachably connected to the side of the box body 122 away from the unloading bin 111, and the air pipe joint 121 is arranged on the cover plate 123.
[0040] In the embodiment, the cover plate 123 is detachably connected to the box body 122 by screws, facilitating assembly and periodic disassembly of the cover plate 123 to remove the filter screen 132 and clean the material accumulated on the arc-shaped filter screen 132, preventing the arc-shaped filter screen 132 from being blocked and reducing the adsorption of useful gas in the material.
[0041] It should be noted that the box body 122 can be integrally connected to the side wall of the unloading bin 111 by welding, which is structurally robust and stable.
[0042] As an optional implementation, the unloading bin 111 is provided with an unloading assembly 140. The unloading assembly 140 includes a rotating shaft 141 and a plurality of blades 142. The rotating shaft 141 is movably connected to the inside of the unloading bin 111. The plurality of blades 142 are arranged in a ring array on the rotating shaft 141 around the axis of the rotating shaft 141, and the ends of the blades 142 are attached to the inner wall of the unloading bin 111. Here, the ends of the blades 142 can also be attached to the arc-shaped filter screen 132.
[0043] In the embodiment, when the material enters the discharge bin 111, the quantified material is contained in the space formed by the adjacent blades 142, and the rotation of the rotating shaft 141 can drive the material in the space to rotate from the top to the bottom, and the material can be discharged from the lower discharge port under the action of gravity, thereby realizing the function of quantitative discharge.
[0044] As an optional embodiment, at least two material distribution plates 150 are connected between the adjacent blades 142, which can distribute the material in the space between the adjacent blades 142, preventing the material from being too concentrated and accumulated, and affecting the discharge.
[0045] As an optional embodiment, the rotating shaft 141 is respectively connected with a bearing seat 160 and a driving motor 170 at both ends, and the bearing seat 160 and the driving motor 170 are respectively arranged on the two outer side walls of the discharge bin 111. The driving motor 170 can drive the rotating shaft 141 to rotate, and the bearing seat 160 can support and cooperate with the rotation of the rotating shaft 141.
[0046] It should be noted that the driving motor 170 can be a stepping motor or a servo motor. The stepping motor is an electric motor that converts electrical pulse signals into corresponding angular displacement or linear displacement. Every input pulse signal, the rotor rotates an angle or moves forward one step, and the output angular displacement or linear displacement is proportional to the input pulse number, and the rotation speed is proportional to the pulse frequency. The servo motor can control the speed, and the position accuracy is very accurate, and can convert the voltage signal into torque and speed to drive the control object. The above two motors can meet the use requirement of accurate control of rotation speed.
[0047] As an optional embodiment, the machine shell 110 further comprises a feeding hopper 112 and a discharge hopper 113, the feeding hopper 112 is connected to the top of the discharge bin 111, and the discharge hopper 113 is connected to the bottom of the discharge bin 111. The material can enter the discharge bin 111 from the feeding hopper 112, and finally quantitatively discharged from the discharge hopper 113.
[0048] As an optional embodiment, the other end of the feeding hopper 112 and the discharge hopper 113 is provided with a connecting flange 114. The connecting flange 114 can assemble the entire air lock to the equipment conveying the material, and has strong versatility.
[0049] It should be noted that the connecting flange 114 can be integrally formed with the feeding hopper 112 and the discharge hopper 113 by welding, which is firm and not easy to loosen, and meets the use requirement.
[0050] The above is only a preferred embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation using the content of the specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A deaeration air lock characterized by, The utility model relates to a kind of material discharging device, including: Casing, the casing includes discharge bin; Degassing part, the degassing part includes the degassing box being set to the discharge bin side wall, and the degassing box is provided with air pipe joint, and the air pipe joint is used to connect suction device.
2. A deaerating air lock according to claim 1, wherein Isolation net is attached in the degassing box, and the isolation net is used to isolate material into the degassing box.
3. A deaerating air lock according to claim 2, wherein, The isolation net includes: Net cylinder, the net cylinder is attached to the inner wall of the degassing box; Arc-shaped filter screen, the arc-shaped filter screen is connected to one end of the net cylinder close to the discharge bin.
4. A deaerating air lock according to claim 3, wherein, The arc surface of the arc-shaped filter screen and the arc surface of the inner wall of the discharge bin are spliced into circular arc.
5. A deaerating air lock according to claim 1 wherein, The degassing box includes: Box body, the box body is through structure, and the box body is integrally connected to the outer wall of the discharge bin; Cover plate, the cover plate is detachably connected to the side of the box body away from the discharge bin, and the air pipe joint is arranged on the cover plate.
6. A deaerating air lock according to claim 1 wherein, The discharge bin is provided with discharge assembly, and the discharge assembly includes: Rotating shaft, the rotating shaft is movably connected to the inside of the discharge bin; Multiple blades, multiple blades are arranged on the rotating shaft in annular array around the axis of the rotating shaft, and the end of the blade is attached to the inner wall of the discharge bin.
7. A deaerating air lock according to claim 6 wherein, At least two material distribution plates are connected between adjacent blades.
8. A deaerating air lock according to claim 6, wherein, Bearing seat and driving motor are connected to both ends of the rotating shaft respectively, and the bearing seat and the driving motor are arranged on the two outer side walls of the discharge bin.
9. A deaerating air lock according to claim 1 wherein, The casing further includes: Feed hopper, the feed hopper is connected to the top of the discharge bin; Discharge hopper, the discharge hopper is connected to the bottom of the discharge bin.
10. A deaerating air lock according to claim 9, wherein, The other end of the feed hopper and the discharge hopper is provided with connecting flange.