Efficient drying device for processing and producing ultrafiltration membrane filaments

By introducing a reflux pipe and filter cotton assembly into the ultrafiltration membrane fiber drying equipment, the residence time of hot and humid air is extended and the moisture removal is automatically controlled, which solves the problems of low heat utilization and high humidity, and achieves efficient drying and energy saving.

CN223909979UActive Publication Date: 2026-02-13GUANGDONG CLEARER ADVANCED FILTRATION MATERIALS CO
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Patent Information

Application Number
CN202520509637.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-13
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing ultrafiltration membrane fiber drying equipment has low heat utilization rate, rapid hot air flow leads to energy waste, and high humidity in the exhaust gas affects the working environment and health.

Method used

By using a return pipe and heating components, the residence time of hot and humid air is extended, and moisture is absorbed by the filter cotton in the drying component. Combined with a humidity sensor and electric slide rail, automatic control is achieved, and the filter cotton is squeezed to remove moisture.

Benefits of technology

It improves thermal energy utilization, enhances the working environment, reduces energy consumption, and achieves efficient drying and automated operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of ultrafiltration membrane filament processing and production equipment, in particular to an efficient drying device for ultrafiltration membrane filament processing and production, which comprises a drying bin, a heating component, a fan, a return pipe, an exhaust pipe, a water accumulation tank, a drying component and the like. The outer side of the drying bin is connected with an arc-shaped backflow pipe, the fan is located at one end of the backflow pipe, the other end of the backflow pipe is provided with an air outlet, the drying bin is connected with an exhaust pipe, the bottom of the exhaust pipe communicates with the air outlet, the bottom of the exhaust pipe is connected with a water accumulation tank, the water accumulation tank is provided with a water outlet, and a drying assembly used for drying gas is arranged in the exhaust pipe. Through cooperation of the backflow pipe and the heating assembly, the retention time of hot and humid air in the backflow pipe is prolonged, waste heat is recycled, and the problem that the heat utilization rate is low is effectively solved, so that efficient utilization of heat energy is achieved, and finally the purposes of saving energy and reducing consumption are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ultrafiltration membrane wire processing production equipment field especially relates to a kind of efficient drying device for ultrafiltration membrane wire processing production. BACKGROUND

[0002] Ultrafiltration membrane wire is a kind of high-performance separation material, widely used in water treatment, biological pharmacy, food processing and other fields. Its separation of solute and solvent in solution is realized through microporous structure, with the characteristics of high efficiency and environmental protection. In the production process of ultrafiltration membrane wire, drying is a crucial link. Drying not only can remove residual moisture in the membrane wire, but also can optimize its pore structure and mechanical properties, so as to improve the separation efficiency and service life.

[0003] At present, some equipment for drying ultrafiltration membrane wire has been proposed and applied in actual production. For example, the Chinese utility model patent with publication number CN213631389U discloses a kind of ultrafiltration membrane production is used to dry ultrafiltration membrane wire device. The device mainly includes drying box, heating pipe and fan and other components. Its working principle is to heat the air in the drying box by heating pipe, and then use the fan to blow hot air to the ultrafiltration membrane wire to realize the drying of the membrane wire. Although the device can meet the production demand to some extent, there are still some deficiencies in its design.

[0004] Firstly, the residence time of hot air in the drying box is short, which leads to insufficient heat transfer to the membrane wire and low thermal efficiency. Secondly, due to the rapid flow of hot air, part of the heat is not effectively utilized and is discharged from the box, causing energy waste. In addition, the directly discharged gas contains a large amount of moisture, which not only increases the environmental humidity, but also may affect the working environment of the equipment and even pose a potential threat to the health of the operators. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings of low heat utilization rate and affected working environment, the utility model provides an efficient drying device for ultrafiltration membrane wire processing production, which aims to solve the above-mentioned shortcomings.

[0006] An efficient drying device for ultrafiltration membrane wire processing production, comprising a drying bin, a heating assembly, a fan, a reflux pipe, an exhaust pipe, a water tank and a drying assembly. The heating assembly is installed in the drying bin. The fan is installed on the top of the drying bin. The arc-shaped reflux pipe is connected to the outside of the drying bin. The fan is located at one end of the reflux pipe. The other end of the reflux pipe is provided with an air outlet. The drying bin is connected with the exhaust pipe. The bottom of the exhaust pipe is communicated with the air outlet. The bottom of the exhaust pipe is connected with the water tank. The water tank is provided with a water outlet. The drying assembly for drying gas is arranged in the exhaust pipe.

[0007] More preferably, the drying assembly comprises a rack, a pressing plate, a motorized slide rail and filter cotton, the rack is slidably connected in the exhaust pipe, the rack is slidably connected with the pressing plate on the left and right sides, the rack is provided with the motorized slide rail on the bottom and the top, the motorized slide rail is used for driving the pressing plate on the left and right sides to move left and right, and the pressing plate is provided with the filter cotton in the middle of the rack.

[0008] More preferably, the rack is provided with a sealing gasket on the side in contact with the exhaust pipe.

[0009] More preferably, the exhaust pipe is wrapped with a heat insulation plate.

[0010] More preferably, the exhaust pipe is wrapped with a heat insulation plate.

[0011] More preferably, the rack is provided with a handle on the front side.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] 1. The cooperation of the reflux pipe and the heating assembly prolongs the residence time of hot and humid air in the reflux pipe, recovers waste heat, effectively solves the problem of low heat utilization rate, realizes efficient utilization of heat energy, and finally achieves the purpose of energy saving and consumption reduction.

[0014] 2. The cooperation of the components of the drying assembly makes the moisture in the hot and humid air absorbed by the filter cotton and squeezed out, effectively solves the problem that the working environment is affected by high humidity gas, realizes the gas dehumidification function, and finally achieves the purpose of improving the working environment. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a partial structure sectional view of the fan and the reflux pipe of the utility model.

[0017] Figure 3 It is a partial structure sectional view of the rack and the pressing plate of the utility model.

[0018] Figure 4 It is an installation structure schematic diagram of the exhaust pipe and the water tank of the utility model.

[0019] Figure 5 It is an explosion view of the motorized slide rail and the filter cotton of the utility model.

[0020] The labels of the components in the drawings are as follows: 1-drying bin, 2-heating assembly, 3-fan, 4-backflow pipe, 5-air outlet, 6-exhaust pipe, 7-water tank, 71-water outlet, 8-putting rack, 9-squeezing plate, 10-electric sliding rail, 11-filtering cotton, 12-sealing gasket, 13-heat insulation plate, 14-controller, 141-humidity sensor, 15-handle. DETAILED DESCRIPTION

[0021] The utility model will be further explained in combination with specific embodiments, and it needs to be explained that unless there is explicit stipulation and limitation, the terms such as: setting, installation, being connected, connection should be understood in broad sense, for example, can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the intercommunication of two elements. For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to specific circumstances.

[0022] Embodiment: a kind of high-efficiency drying device for ultrafiltration membrane wire processing and production, as shown in Figures 1-5 As shown in the figure, including drying bin 1, heating assembly 2, fan 3, backflow pipe 4, exhaust pipe 6, water tank 7 and drying assembly, heating assembly 2 is installed in drying bin 1, heating assembly 2 is located in the middle of drying bin 1, and heat is radiated to the four directions, three fans 3 are installed on the top of drying bin 1, and hot and humid air in drying bin 1 is discharged outward, the outer side of drying bin 1 is connected with arc backflow pipe 4, fan 3 is located at one end of backflow pipe 4, and air outlet 5 is arranged at the other end of backflow pipe 4, backflow pipe 4 is closely attached to three sides of drying bin 1, enough contact area is ensured, and air outlet 5 is small, the air outlet rate is limited, the time of hot and humid air staying in backflow pipe 4 is prolonged, drying bin 1 is connected with exhaust pipe 6, the inlet of exhaust pipe 6 is communicated with the air outlet 5 of backflow pipe 4, the bottom of exhaust pipe 6 is connected with water tank 7, water tank 7 is provided with water outlet 71, the water outlet 71 is provided with sealing plug, the water outlet 71 is blocked by sealing plug during the accumulation process, the drying assembly for drying gas is arranged in exhaust pipe 6, hot and humid air is discharged from drying bin 1 by fan 3, enters backflow pipe 4, flows into exhaust pipe 6 after passing through air outlet 5, and is discharged into air after drying in exhaust pipe 6.

[0023] As shown in Figure 3 And Figure 5As shown, the drying assembly comprises a rack 8, an extrusion plate 9, an electric slide rail 10 and filter cotton 11. The rack 8 is slidably connected in the exhaust pipe 6 and is fixed by screws. The top and bottom of the rack 8 are provided with through holes through which water vapor and water flow can pass. The rack 8 is slidably connected with the extrusion plate 9 on the left and right sides. The electric slide rail 10 is installed on the bottom and top of the rack 8 and is used to drive the left and right movement of the extrusion plate 9 on both sides. The filter cotton 11 is arranged between the extrusion plate 9 and the rack 8. The electric slide rail 10 drives the extrusion plate 9 on both sides to move towards the middle and extrude the filter cotton 11. The extruded water flows into the water tank 7 through the through hole in the bottom of the rack 8, ensuring that the drying effect of the filter cotton 11 is restored. This process realizes the reuse of the filter cotton 11 and prolongs its service life.

[0024] As shown in Figure 5 It also includes a sealing gasket 12. The side of the rack 8 in contact with the exhaust pipe 6 is provided with a sealing gasket 12. The sealing gasket 12 can effectively prevent gas from leaking from the gap, ensuring that the hot and humid air is completely dehumidified by the filter cotton 11, improving the efficiency and stability of the drying assembly.

[0025] As shown in Figure 3 It also includes an insulating plate 13. The outer side of the return pipe 4 is wrapped with an insulating plate 13. On the one hand, the insulating plate 13 can keep the return pipe 4 warm and reduce heat loss, improving the utilization rate of heat energy. On the other hand, the insulating plate 13 can prevent workers from being scalded by touching the high-temperature return pipe 4, improving the safety of the equipment.

[0026] As shown in Figure 1 It also includes a controller 14 and a humidity sensor 141. The controller 14 is installed on the top of the exhaust pipe 6 and is provided with a humidity sensor 141 towards the middle of the exhaust pipe 6. The controller 14 is wiredly connected with the electric slide rail 10. When the exhaust humidity approaches the set humidity threshold, the electric slide rail 10 is turned on by the controller 14. This process does not require manual intervention, realizes the automatic operation of the drying assembly and improves the intelligent level of the equipment.

[0027] As shown in Figure 5 It also includes a handle 15. The handle 15 is connected to the front side of the rack 8. The design of the handle 15 simplifies the operation process and improves the maintainability of the equipment.

[0028] During the drying process, the hot air dries the ultrafiltration membrane wire, and the moisture is discharged. The high-humidity hot air is discharged to the return pipe 4 through the fan 3, and the hot and humid air circulates in the return pipe 4. The remaining heat can heat the drying bin 1, thereby maintaining the temperature of the drying bin 1. The working power of the heating assembly 2 can be adjusted to save energy consumption. When the gas enters the exhaust pipe 6 through the gas outlet 5, the humidity sensor 141 at the top of the exhaust pipe 6 monitors the humidity of the exhaust gas in real time. When the humidity approaches the set threshold value, the controller 14 starts the electric sliding rail 10 to drive the extrusion plate 9 to extrude the filter cotton 11. The filter cotton 11 absorbs the moisture in the gas, thereby reducing the humidity of the exhaust gas. When the humidity approaches the humidity threshold value, the controller 14 automatically opens the electric sliding rail 10, and the electric sliding rail 10 drives the extrusion plates 9 on both sides to move towards the middle, thereby extruding the filter cotton 11 and squeezing out the moisture. The water flows downwardly into the water tank 7, thereby ensuring the filtering effect of the filter cotton 11, which can be used for a long time. After a period of use, the worker regularly opens the sealing plug of the water outlet 71 to discharge the accumulated water in the water tank 7.

[0029] When the filter cotton 11 needs to be replaced, the handle 15 is pulled out of the placing rack 8, and then the filter cotton 11 is taken out for replacement. After the placing rack 8 is pushed into the exhaust pipe 6, it is fixed by screws. The sealing gasket 12 can ensure the sealing between the placing rack 8 and the exhaust pipe 6.

[0030] Although the present disclosure has been shown and described with respect to certain exemplary embodiments thereof, it should be understood by the skilled in the art that certain modifications could be made within the scope of the disclosure, without departing from the spirit and scope of the disclosure as defined by the appended claims and equivalents thereof. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined only by the appended claims, and should be defined by equivalents of the appended claims.

Claims

1. An efficient drying device for processing ultrafiltration membrane filaments, characterized in that, The utility model relates to a drying device for drying room, including drying bin (1), heating assembly (2), fan (3), backflow pipe (4), exhaust pipe (6), water collecting tank (7) and drying assembly, heating assembly (2) is installed in drying bin (1), fan (3) is installed at the top of drying bin (1), the outside of drying bin (1) is connected with arc backflow pipe (4), fan (3) is located in one end of backflow pipe (4), and the other end of backflow pipe (4) is provided with air outlet (5), and drying bin (1) is connected with exhaust pipe (6), and the bottom of exhaust pipe (6) communicates with air outlet (5), and the bottom of exhaust pipe (6) is connected with water collecting tank (7), and water collecting tank (7) is provided with water outlet (71), and the drying assembly for drying gas is arranged in exhaust pipe (6).

2. The efficient drying device for processing ultrafiltration membrane yarn according to claim 1, characterized in that, Drying assembly includes placing rack (8), extrusion plate (9), electric slide rail (10) and filter cotton (11), and placing rack (8) is slidably connected in exhaust pipe (6), and the left and right sides of placing rack (8) are slidably connected with extrusion plate (9), and the bottom and top of placing rack (8) are provided with electric slide rail (10), and electric slide rail (10) is used to drive the left and right movement of the extrusion plate (9) of both sides, and the middle of extrusion plate (9) and placing rack (8) is provided with filter cotton (11).

3. The efficient drying device for processing ultrafiltration membrane yarn according to claim 2, characterized in that, It further includes sealing gasket (12), and the side of placing rack (8) in contact with exhaust pipe (6) is provided with sealing gasket (12).

4. The efficient drying device for processing ultrafiltration membrane yarn according to claim 3, characterized in that, It further includes heat insulation board (13), and the outside of backflow pipe (4) is wrapped with heat insulation board (13).

5. The efficient drying device for processing ultrafiltration membrane yarn according to claim 4, characterized in that, It further includes controller (14) and humidity sensor (141), and the top of exhaust pipe (6) is provided with controller (14), and humidity sensor (141) is arranged in the middle of controller (14) towards exhaust pipe (6), and controller (14) is wiredly connected with electric slide rail (10).

6. The efficient drying device for processing ultrafiltration membrane yarn according to claim 5, characterized in that, It further includes handle (15), and the front side of placing rack (8) is connected with handle (15). It further includes handle (15), and the front side of placing rack (8) is connected with handle (15).

Citation Information

Patent Citations

  • Ultrafiltration membrane filament drying device for ultrafiltration membrane production

    CN213631389U