Full-automatic production line for boiled balls

Abstract

The utility model discloses a full-automatic boiled ball production line, and relates to the technical field of ball production, and the full-automatic boiled ball production line comprises two groups of ball boiling mechanisms which are stacked in the vertical direction, and each ball boiling mechanism comprises a boiling pool, a heating resistor, a blocking net plate, a flow guide cover, a water circulation assembly and a ball lifting assembly; a water inlet pipe and a water outlet pipe are fixedly arranged on the back face of the water boiling pool in a penetrating mode, the multiple heating resistors are evenly and fixedly arranged at the bottom of the inner side of the water boiling pool, and the blocking net plate is fixedly arranged at the top of the inner side of the water boiling pool. According to the utility model, the occupied area required for installation can be reduced, meanwhile, the blocking net plate is used for blocking balls in the water boiling process, so that the balls are continuously located under the water surface, the water boiling efficiency is ensured, the time required for water boiling is shortened, the energy consumption is reduced, and the actual use effect is better.

Description

Technical Field

[0001] This utility model relates to the field of meatball production technology, and in particular to a fully automatic water-boiled meatball production line. Background Technology

[0002] With the development of the food industry, more and more food production processes have entered the era of industrial automation. Among them, meatballs are easy to produce using industrial automation, so there are now many automated meatball production lines.

[0003] A search revealed that utility model patent CN208692223U discloses a fully automatic meatball production line, including a meatball forming machine, a first boiling tank, a second boiling tank, a frying tank, a first lifting and changing tank device, and a second lifting and changing tank device. After being formed by the meatball forming machine, the meatballs fall into the first boiling tank. The first lifting and changing tank device lifts and transports the meatballs from the first boiling tank to the second boiling tank, and the second changing tank device lifts and transports the meatballs from the second boiling tank to the frying tank.

[0004] In the above scheme, the first boiling tank, the second boiling tank, and the frying tank are connected end to end by the first lifting and changing tank device and the second lifting and changing tank device. Although it can complete the fully automatic processing of fried meatballs, it occupies too large an area, and the meatballs tend to float on the water surface under the action of water flow during the boiling process, which makes it take longer to cook, that is, it needs to be boiled for a longer time, resulting in greater energy consumption.

[0005] Therefore, it is necessary to invent a fully automated production line for boiling meatballs to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a fully automatic water-boiled meatball production line, which can reduce the floor space required for installation. At the same time, it uses a barrier mesh to block the meatballs during the boiling process, thereby keeping the meatballs below the water surface to ensure boiling efficiency, shorten the boiling time, and reduce energy consumption. The actual use effect is better, thus solving the problems mentioned in the background technology, such as excessive floor space, and the fact that the meatballs tend to float on the water surface during the boiling process, resulting in a longer cooking time and higher energy consumption.

[0007] According to one aspect of this disclosure, the following technical solution is provided: a fully automatic water-boiled meatball production line, comprising:

[0008] The meatball boiling mechanism comprises two sets stacked vertically, and includes a boiling tank, a heating resistor, a baffle plate, a flow guide, a water circulation component, and a meatball lifting component.

[0009] The back of the boiling pool is fixedly provided with an inlet pipe and an outlet pipe. Multiple heating resistors are provided and are evenly fixedly provided at the bottom of the inner side of the boiling pool. The barrier mesh is fixedly provided at the top of the inner side of the boiling pool. The flow guide is fixedly provided at the end of the boiling pool. The water circulation component is provided on the outside of the boiling pool. The meatball lifting component is provided on the inside of the boiling pool.

[0010] A meatball forming mechanism, wherein the meatball forming mechanism is used to feed the formed meatballs into an adjacent meatball boiling mechanism; and

[0011] A meatball quick-freezing mechanism is used to quickly freeze and cool boiled meatballs.

[0012] According to at least one embodiment of the fully automatic boiled meatball production line of the present disclosure, the water circulation component includes a circulation pipe, a water pump and a diversion pipe. The circulation pipe passes through the outside of the boiling pool and extends into the inside of the boiling pool and is fixedly connected to the boiling pool. The water pump is fixedly disposed at the end of the circulation pipe and fixedly disposed on the outside of the boiling pool. The diversion pipe is fixedly connected to the output end of the water pump and fixedly passes through the outer wall of the boiling pool and extends into the inside of the boiling pool.

[0013] According to at least one embodiment of the fully automatic boiled meatball production line of the present disclosure, the meatball lifting assembly includes a side plate, a hydraulic cylinder, a top plate, a connecting rod, an end plate, and an inclined mesh plate. The side plate is fixedly disposed on the outside of the boiling tank, the hydraulic cylinder is fixedly disposed on the bottom of the side plate, the top plate is located on the top of the side plate and is fixedly connected to the output shaft of the hydraulic cylinder, the connecting rod is fixedly disposed at the center of the bottom of the top plate, the end plate is fixedly disposed at the bottom end of the connecting rod, and the inclined mesh plate is fixedly disposed on the side of the end plate.

[0014] According to at least one embodiment of the fully automatic boiled meatball production line of the present disclosure, the meatball forming mechanism includes a fixed frame and two sets of meatball forming machines. The fixed frame is fixedly installed on the top of adjacent boiling tanks, and the two sets of meatball forming machines are fixedly installed inside the fixed frame.

[0015] According to at least one embodiment of the fully automatic boiled meatball production line of the present disclosure, the meatball quick-freezing mechanism includes a base, a conveyor belt and a quick-freezing device. The base is fixedly disposed at the bottom of an adjacent boiling tank, the conveyor belt is fixedly disposed at the top of the base, and the quick-freezing device is located at the top of the conveyor belt and fixedly connected to the base.

[0016] The technical effects and advantages of this utility model are as follows:

[0017] This invention stacks two sets of meatball boiling mechanisms and meatball quick-freezing mechanisms, and sets up a barrier net plate inside the boiling tank to reduce the floor space required for installation. The barrier net plate also blocks the meatballs during the boiling process, keeping them submerged in water to ensure boiling efficiency, shorten boiling time, and reduce energy consumption, resulting in better practical performance. Attached Figure Description

[0018] The accompanying drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.

[0019] Figure 1 This is a schematic diagram of the overall structure of a fully automated boiled meatball production line according to one embodiment of the present disclosure.

[0020] Figure 2 This is a schematic diagram of the meatball boiling mechanism of a fully automatic meatball production line according to one embodiment of the present disclosure.

[0021] Figure 3 This is a schematic diagram of the water circulation component and the meatball lifting component of a fully automatic boiled meatball production line according to one embodiment of the present disclosure.

[0022] The specific labels in the attached figures are as follows:

[0023] 1. Meatball boiling mechanism; 11. Boiling tank; 12. Heating resistor; 13. Barrier mesh plate; 14. Flow guide hood; 15. Water circulation assembly; 151. Circulation pipe; 152. Water pump; 153. Diverter pipe; 16. Meatball lifting assembly; 161. Side plate; 162. Hydraulic cylinder; 163. Top plate; 164. Connecting rod; 165. End plate; 166. Inclined mesh plate;

[0024] 2. Meatball forming mechanism; 21. Fixing frame; 22. Meatball forming machine;

[0025] 3. Meatball quick-freezing mechanism; 31. Base; 32. Conveyor belt; 33. Quick-freezing device. Detailed Implementation

[0026] For descriptive purposes, this disclosure may use spatial relative terms such as “below,” “under,” “below,” “down,” “above,” “above,” “higher,” and “side (e.g., in a “sidewall”)” to describe the relationship between one component and another component as shown in the accompanying drawings. In addition to the orientations depicted in the drawings, the spatial relative terms are also intended to encompass different orientations of the device during use, operation, and / or manufacture. For example, if the device in the drawings is flipped, a component described as “below” or “under” other components or features would subsequently be positioned “above” said other components or features. Thus, the exemplary term “below” can encompass both “above” and “below” orientations. Furthermore, the device may be otherwise positioned (e.g., rotated 90 degrees or in other orientations), thus interpreting the spatial relative descriptive terms used herein accordingly.

[0027] Figure 1 This is a schematic diagram of the overall structure of a fully automated boiled meatball production line according to one embodiment of the present disclosure.

[0028] Figure 2 This is a schematic diagram of the meatball boiling mechanism 1 of a fully automatic meatball production line according to one embodiment of the present disclosure.

[0029] Figure 3 This is a schematic diagram of the water circulation component 15 and the meatball lifting component 16 of a fully automatic boiled meatball production line according to one embodiment of the present disclosure.

[0030] like Figures 1-3 As shown, the fully automatic boiled meatball production line disclosed herein may include components such as a meatball boiling mechanism 1, a meatball forming mechanism 2, and a meatball quick-freezing mechanism 3.

[0031] like Figure 2 and Figure 3 As shown in this disclosure, the meatball boiling mechanism 1 is provided in two sets and stacked vertically. The meatball boiling mechanism 1 includes a boiling tank 11, heating resistors 12, a baffle plate 13, a flow guide hood 14, a water circulation assembly 15, and a meatball lifting assembly 16. The boiling tank 11 has an inlet pipe and an outlet pipe fixedly installed through its back. Multiple heating resistors 12 are provided and are evenly fixedly installed at the bottom inner side of the boiling tank 11. The baffle plate 13 is fixedly installed at the top inner side of the boiling tank 11. The flow guide hood 14 is fixedly installed at the end of the boiling tank 11. The water circulation assembly 15 is installed on the outside of the boiling tank 11. The meatball lifting assembly 16 is installed on the inside of the boiling tank 11.

[0032] Therefore, the heating resistor 12 can be used to heat the water inside the boiling tank 11 to reach the temperature required for boiling meatballs. The baffle plate 13 can block the meatballs during the boiling process, so that the meatballs remain below the water surface to ensure boiling efficiency, shorten the boiling time, and reduce energy consumption, resulting in better actual use.

[0033] The water circulation assembly 15 includes a circulation pipe 151, a water pump 152, and a diversion pipe 153. The circulation pipe 151 passes through the outside of the water boiling tank 11 and extends into the inside of the water boiling tank 11 and is fixedly connected to the water boiling tank 11. The water pump 152 is fixedly installed at the end of the circulation pipe 151 and is fixedly installed on the outside of the water boiling tank 11. The diversion pipe 153 is fixedly connected to the output end of the water pump 152 and is fixedly installed through the outer wall of the water boiling tank 11 and extends into the inside of the water boiling tank 11.

[0034] Therefore, during the boiling process of the meatballs, the water pump 152 draws hot water through the circulation pipe 151 and then returns it to the inside of the boiling tank 11 through the diversion pipe 153, thereby pushing the meatballs during the boiling process and moving them closer to the meatball lifting component 16.

[0035] The meatball lifting assembly 16 includes a side plate 161, a hydraulic cylinder 162, a top plate 163, a connecting rod 164, an end plate 165, and an inclined mesh plate 166. The side plate 161 is fixedly installed on the outside of the boiling tank 11. The hydraulic cylinder 162 is fixedly installed at the bottom of the side plate 161. The top plate 163 is located at the top of the side plate 161 and is fixedly connected to the output shaft of the hydraulic cylinder 162. The connecting rod 164 is fixedly installed at the bottom center of the top plate 163. The end plate 165 is fixedly installed at the bottom end of the connecting rod 164. The inclined mesh plate 166 is fixedly installed on the side of the end plate 165.

[0036] Therefore, the boiled meatballs are moved above the inclined mesh plate 166 by the water flow. The hydraulic cylinder 162 drives the top plate 163 to rise. When the top plate 163 rises, it drives the inclined mesh plate 166 to rise through the connecting rod 164 and the end plate 165. When the inclined mesh plate 166 rises, it drives the boiled meatballs to continue to move upward until the meatballs enter the interior of the guide hood 14 through the top opening of the adjacent guide hood 14 and are output.

[0037] like Figure 1 As shown, in a preferred embodiment, the meatball forming mechanism 2 includes a fixed frame 21 and two sets of meatball forming machines 22, wherein the fixed frame 21 is fixedly installed on the top of an adjacent boiling pool 11, and the two sets of meatball forming machines 22 are fixedly installed inside the fixed frame 21.

[0038] This allows the meatball forming machine 22 to continuously form meatballs from the raw materials and continuously feed the meatballs into the adjacent boiling tank 11 for boiling.

[0039] like Figure 1 As shown in the present disclosure, the meatball quick-freezing mechanism 3 includes a base 31, a conveyor belt 32 and a quick-freezing device 33. The base 31 is fixedly disposed at the bottom of an adjacent boiling tank 11, the conveyor belt 32 is fixedly disposed at the top of the base 31, and the quick-freezing device 33 is located at the top of the conveyor belt 32 and is fixedly connected to the base 31.

[0040] This allows the conveyor belt 32 to transport the boiled meatballs that fall on top of it. When the boiled meatballs pass under the quick-freezing device 33, they are cooled and quick-frozen by the quick-freezing device 33. Then, the conveyor belt 32 outputs the quick-frozen boiled meatballs to the packaging machine for packaging.

[0041] It should be noted that the ball forming machine 22 and the quick-freezing device 33 are both existing equipment in the prior art and are not essential technical features of this application. Therefore, this application will not elaborate on their specific structures here.

[0042] It should also be noted that a fully automatic boiled meatball production line also includes a control system for controlling the operation of the heating resistor 12, water pump 152, hydraulic cylinder 162, meatball forming machine 22, conveyor belt 32 and quick-freezing device 33. The control system includes at least an interactive interface for display and input, and a PLC module.

[0043] It should also be noted that any content not described in detail in this specification is prior art known to those skilled in the art.

[0044] Those skilled in the art should understand that the above embodiments are merely for illustrating the present disclosure and are not intended to limit the scope of the disclosure. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of the present disclosure.

Claims

1. A fully automatic water-boiled pellet production line, characterized in that, The application relates to a meatball processing device. The meatball processing device comprises meatball boiling mechanisms, a meatball forming mechanism and a meatball quick-freezing mechanism. The meatball boiling mechanisms are arranged in two groups and stacked in a vertical direction, and comprise a boiling pool, heating resistors, a blocking net plate, a flow guide cover, a water circulation assembly and a meatball lifting assembly. The boiling pool is provided with an inlet pipe and an outlet pipe penetrating through the back surface, the heating resistors are arranged in multiple numbers and fixedly arranged on the inner bottom of the boiling pool, the blocking net plate is fixedly arranged on the inner top of the boiling pool, the flow guide cover is fixedly arranged on the end of the boiling pool, the water circulation assembly is arranged on the outer side of the boiling pool, and the meatball lifting assembly is arranged on the inner side of the boiling pool. The meatball forming mechanism is used for inputting the formed meatballs into the adjacent meatball boiling mechanism. The meatball quick-freezing mechanism is used for quick-freezing and cooling the boiled meatballs.

2. The fully automatic water-boiling bolus production line according to claim 1, characterized in that: The water circulation assembly comprises a circulation pipe, a water pump and a shunt pipe, the circulation pipe penetrates through the outer side of the boiling pool and extends into the boiling pool and is fixedly connected with the boiling pool, the water pump is fixedly arranged on the end of the circulation pipe and on the outer side of the boiling pool, and the shunt pipe is fixedly connected with the output end of the water pump, penetrates through the outer wall of the boiling pool and extends into the boiling pool.

3. The fully automatic water-boiling bolus production line according to claim 2, characterized in that: The meatball lifting assembly comprises a side plate, a hydraulic cylinder, a top plate, a connecting rod, an end plate and an inclined net plate, the side plate is fixedly arranged on the outer side of the boiling pool, the hydraulic cylinder is fixedly arranged on the bottom of the side plate, the top plate is arranged on the top of the side plate and fixedly connected with the output shaft of the hydraulic cylinder, the connecting rod is fixedly arranged on the bottom center of the top plate, the end plate is fixedly arranged on the bottom end of the connecting rod, and the inclined net plate is fixedly arranged on the side of the end plate.

4. The fully automatic water-boiling bolus production line according to claim 3, characterized in that: The meatball forming mechanism comprises a fixed frame and two groups of meatball forming machines, and the fixed frame is fixedly arranged on the top of the adjacent boiling pool.

5. The fully automatic water-boiling bolus production line according to claim 4, characterized in that: The meatball quick-freezing mechanism comprises a base, a conveying belt and a quick-freezing device, the base is fixedly arranged on the bottom of the adjacent boiling pool, the conveying belt is fixedly arranged on the top of the base, and the quick-freezing device is arranged on the top of the conveying belt and fixedly connected with the base.

Images