Traditional Chinese medicine moistening, steaming, steam explosion, drying and condensation recovery integrated device system

Abstract

The utility model provides an integrated device system for moistening, steaming, steam explosion, drying and condensation recovery of traditional Chinese medicine, which comprises an integrated processing unit comprising a tank cover assembly and a tank body, a material disc, a steam coil pipe, an atomization distribution part and a negative pressure steam distribution part are arranged in the tank body, and a steam explosion exhaust assembly is arranged at the outlet end of the integrated processing unit; a condensing unit; a gas power device; an atomization device; a negative pressure evaporation device; and a vacuum device. According to the integrated device system provided by the utility model, integrated treatment of traditional Chinese medicinal material infiltrating, steaming, steam explosion and drying is realized in the tank body of the integrated treatment unit, close connection and efficient operation of all links are realized, the process efficiency and extraction effect of traditional Chinese medicinal material processing are improved, meanwhile, steam generated in processing is recycled in situ, and the energy consumption is reduced. Therefore, the yield of effective components in the medicinal materials is remarkably improved, and the energy consumption and the production cost are reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to traditional Chinese medicine processing technical field relates to a traditional Chinese medicine processing device, especially relates to a traditional Chinese medicine medicine moistening, steaming, steam explosion, drying and condensation recovery integrated device system. BACKGROUND

[0002] In the traditional and delicate field of traditional Chinese medicinal material processing, traditional processes such as medicine moistening, steaming, steam explosion and drying are inefficient in modern industrial production background. The independent operation between each step not only increases the labor and time cost, but also weakens the coherence and efficiency of the whole production process.

[0003] In the medicine moistening and steaming stage, a high-temperature and high-pressure environment is formed, and abundant steam is directly released into the atmosphere, causing great heat loss and wasting valuable water resources. In the steam explosion and drying link, a large amount of heat energy cannot be fully utilized due to the lack of effective heat recovery technology, but is lost with the exhaust gas. At the same time, the condensate produced in the steam explosion process is rich in effective components and heat energy of medicinal materials, which is often ignored due to the lack of recovery mechanism, which not only reduces the resource recovery rate, but also may cause secondary pollution to the environment.

[0004] Therefore, in view of the problems of low resource utilization efficiency, high energy consumption and environmental pollution existing in traditional Chinese medicinal material processing, an integrated processing equipment integrating medicine moistening, steaming, steam explosion, drying and condensate recovery is needed to break the limitations of traditional processes and realize the maximum utilization of resources and the goal of energy saving and emission reduction. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing an integrated device system for traditional Chinese medicine medicine moistening, steaming, steam explosion, drying and condensate recovery, realizing integrated processing of traditional Chinese medicinal material processing, improving the processing and extraction efficiency of traditional Chinese medicinal materials, and improving the resource utilization rate.

[0006] In order to achieve the purpose of the utility model, the utility model adopts the following technical scheme:

[0007] The utility model provides an integrated device system for traditional Chinese medicine medicine moistening, steaming, steam explosion, drying and condensate recovery, which comprises:

[0008] The integrated processing unit comprises a tank cover assembly and a tank body, the tank body is provided with a material disc, a steam coil, an atomization distribution part and a negative pressure steam distribution part, and the outlet end of the tank body is provided with a steam explosion exhaust assembly.

[0009] A condensing unit connected with the steam explosion exhaust assembly, and also connected with the atomization distribution component through a condensate pipeline;

[0010] A gas power device connected with the tank body;

[0011] An atomization device arranged on the condensate pipeline and connected with the atomization distribution component;

[0012] A negative pressure evaporation device connected with the negative pressure steam distribution component;

[0013] A vacuum device connected with the condensing unit.

[0014] The integrated device system provided by the utility model realizes the integrated processing of medicine moistening, steaming, steam explosion and drying of traditional Chinese medicinal materials in the tank body of the integrated processing unit, the medicine moistening is realized through atomized gas and negative pressure low-temperature steam, the traditional Chinese medicinal material is steamed by converting the traditional Chinese medicinal material into water vapor in the high-pressure environment formed by the gas power device and the high-temperature environment formed by the steam in the steam coil, the cell wall of the traditional Chinese medicinal material is broken, the extraction efficiency of effective components is improved, the drug property is moderately changed, the safety is enhanced, the steam explosion exhaust assembly realizes instantaneous pressure relief to complete the steam explosion process, the active components of the traditional Chinese medicinal material are effectively released through the wall breaking effect of flash pressure relief in the steam explosion process, the high-temperature formed by the steam coil is used for dehydration and drying, the steam generated in the traditional Chinese medicinal material processing process in the tank body is formed into condensate through the condensing unit, the condensate is recycled in situ and atomized to re-enter the tank body for medicine moistening, the effective components are further infiltrated into the medicine, the effective component loss of the traditional Chinese medicinal material is prevented, and the recovery rate of the effective components of the traditional Chinese medicinal material is significantly improved.

[0015] Preferably, the material trays are uniformly distributed in the tank body, the atomization distribution component and the negative pressure steam distribution component are arranged on one side of the tank body, and the steam coil forms an annular pipeline along the inner wall of the tank body.

[0016] In the utility model, the distance between the steam coil and the inner wall of the tank body is 50-100 mm, and the steam coil is fixed by welding a support on the inner wall of the tank body.

[0017] Preferably, the tank cover assembly comprises a quick-opening door, a pneumatic door opening device and a quick-opening flange.

[0018] Preferably, the steam explosion exhaust assembly comprises a steam explosion exhaust connecting pipe and a flash exhaust device.

[0019] Preferably, the integrated device system for medicine moistening, steaming, steam explosion, drying and condensate recovery of traditional Chinese medicines further comprises a steam generating device and a steam trap valve, the steam generating device is connected with the inlet end of the steam coil, and the steam trap valve is arranged at the outlet end of the steam coil.

[0020] Preferably, the steam trap is connected to the steam generator, and the steam generator and the steam coil form a loop.

[0021] Preferably, the integrated device system for traditional Chinese medicine moistening, steaming, steam explosion, drying and condensation recovery further comprises a liquid circulation power device arranged on the condensate pipeline.

[0022] Preferably, the integrated processing unit further comprises a temperature control device and a pressure control device arranged on the tank body.

[0023] Preferably, the condensation unit comprises a condensation tank body and a condensation column arranged in the condensation tank body.

[0024] Preferably, the integrated device system for traditional Chinese medicine moistening, steaming, steam explosion, drying and condensation recovery further comprises a device controller connected to the devices in the integrated device system.

[0025] In the utility model, the pneumatic door opening device and the controller adopt the equipment commonly used in the field, and the structure thereof is not limited in the utility model.

[0026] In the utility model, the temperature control device is used for system temperature control, the temperature control device sets the temperature, the device controller is used for controlling the operation of the devices and the opening degree of the valves in the system to reach the set temperature, the pressure control device is used for system pressure control, the pressure control device sets the pressure, and the device controller is used for controlling the operation of the devices and the opening degree of the valves in the system to reach the set pressure.

[0027] The utility model also provides an integrated processing method for traditional Chinese medicine moistening, steaming, steam explosion, drying and condensation recovery, which uses the integrated device system for traditional Chinese medicine moistening, steaming, steam explosion, drying and condensation recovery, and the integrated processing method is as follows:

[0028] The traditional Chinese medicinal material is placed on the material disc, the atomization device atomizes the liquid to form water mist, the atomization distribution component distributes the water mist in the tank body, the traditional Chinese medicinal material is moistened, the negative pressure evaporation device evaporates water into negative pressure low-temperature steam in a vacuum environment, prevents the high temperature of normal pressure steam from burning part of the traditional Chinese medicinal material, and the negative pressure steam distribution component enters the tank body to moisten the traditional Chinese medicinal material by negative pressure steam;

[0029] The gas power device pressurizes the tank body, the evaporation device generates steam and enters the steam coil to heat the tank body, the water in the traditional Chinese medicinal material in the tank body is converted into water vapor under high temperature and high pressure, forms a steaming environment, and the traditional Chinese medicinal material is steamed.

[0030] The high-pressure steam environment is formed in the tank body, the vacuum device depressurizes the condensing unit to form a negative pressure, the steam explosion exhaust assembly is started, the tank body is rapidly depressurized, and the steam explosion process is completed;

[0031] The evaporation device generates steam which is introduced into the steam coil to form heating to dehydrate and dry the traditional Chinese medicinal material.

[0032] The water vapor generated in the tank body enters the condensing unit, and the condensed liquid obtained by condensing is atomized by the atomizing device into the tank body to moisten the traditional Chinese medicinal material and prevent the loss of effective components of the traditional Chinese medicinal material.

[0033] Compared with the prior art, the utility model has the following beneficial effects:

[0034] The integrated device system provided by the utility model realizes the integrated processing of moistening, steaming, steam explosion and drying of the traditional Chinese medicinal material in the tank body of the integrated processing unit, realizes the close connection and efficient operation of each link, improves the process efficiency and extraction effect of the traditional Chinese medicinal material processing, simultaneously recycles the steam generated in the processing in situ, thereby significantly improving the yield of effective components in the medicinal material and reducing energy consumption and production cost. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1 The structure diagram of the integrated device system for moistening, steaming, steam explosion, drying and condensing recovery of traditional Chinese medicine is provided for example 1;

[0036] Wherein: 11-tank body;12-material hole disc;13-atomizing distributor;14-negative pressure steam distributor;15-steam coil;16-steam explosion exhaust connection pipe;17-flash exhaust valve;18-fast opening door;19-pneumatic door opening mechanism;110-fast opening flange;111-temperature controller;112-pressure controller;113-steam trap;21-vacuum condensing tank;22-condensing tube;3-air compressor;4-steam generator;5-ultrasonic atomizer;6-electromagnetic negative pressure evaporator;7-circulating pump;8-vacuum pump;9-device controller. DETAILED DESCRIPTION

[0037] It should be understood that, in the description of the utility model, the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relationship shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0038] It should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0039] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0040] Example 1

[0041] This embodiment provides a method such as Figure 1 The integrated device system shown includes the processes of moistening, steaming, steam explosion, drying, and condensation recovery of traditional Chinese medicine. The integrated device system comprises:

[0042] An integrated processing unit includes a can lid assembly and a can body 11. The can body 11 is provided with a material orifice plate 12, an atomizing distributor 13, a negative pressure steam distributor 14, and a steam coil 15.

[0043] The atomizing distributor 13 and the negative pressure steam distributor 14 are located on one side of the tank body 11.

[0044] The steam coil 15 forms a ring pipe along the inner wall of the tank 11, with a distance of 50mm from the inner wall of the tank 11, and a bracket is welded to the inner wall for fixation.

[0045] A temperature controller 111 and a pressure controller 112 are installed on the tank body 11.

[0046] The outlet end of the tank body 11 is equipped with a steam explosion exhaust pipe 16 and a flash exhaust valve 17.

[0047] The can lid assembly includes a quick-opening door 18, a pneumatic door opening mechanism 19, and a quick-opening flange 110.

[0048] The condensation unit includes a vacuum condenser 21 and condensation tubes 22 within the vacuum condenser 21.

[0049] The inlet end of the vacuum condenser 21 is connected to the flash exhaust valve 17 at the outlet end of the tank body 11.

[0050] Air compressor 3, air compressor 3 is connected to tank 11.

[0051] Steam generator 4, the inlet end of steam coil 15 is connected with steam generator 4, the outlet end of steam coil 15 is connected with steam trap 113, the outlet end of steam trap 113 is connected with steam generator 4, forming a loop.

[0052] Ultrasonic atomizer 5, the inlet end of atomization distributor 13 is connected with ultrasonic atomizer 5.

[0053] The liquid outlet of vacuum condenser 21 is connected with ultrasonic atomizer 5 through condensate pipeline, and circulating pump 7 is arranged on the condensate pipeline, so that pressure tank, vacuum condenser 21 and ultrasonic atomizer 5 form a loop.

[0054] Electromagnetic negative pressure evaporator 6, the inlet end of negative pressure steam distributor 14 is connected with electromagnetic negative pressure evaporator 6.

[0055] Vacuum pump 8, the gas outlet of vacuum condenser 21 is connected with vacuum pump 8.

[0056] Device controller 9, device controller 9 is electrically connected with pneumatic door opening mechanism 19, steam generator 4, ultrasonic atomizer 5, electromagnetic negative pressure evaporator 6, circulating pump 7, flash exhaust valve 17 and vacuum pump 8 (the dashed line in the figure represents). Among them, the valve opening degree of the equipment is adjusted by controller 9, and the temperature and pressure control of the related equipment is realized.

[0057] The embodiment also provides an integrated processing method for traditional Chinese medicine moistening, steaming, steam explosion, drying and condensation recovery, and the integrated processing method comprises the following steps:

[0058] (1) Place the traditional Chinese medicine material on the material hole disc 12.

[0059] (2) Start ultrasonic atomizer 5, fully atomize the liquid to form water mist, and atomization distributor 13 distributes the water mist in tank body 11 to moisten the traditional Chinese medicine material, and electromagnetic negative pressure evaporator 6 evaporates the water into negative pressure steam in a vacuum environment by electromagnetic heating, and the negative pressure steam enters the traditional Chinese medicine material through negative pressure steam distributor 14, and plays a role of gently moistening the medicinal material by negative pressure low-temperature steam.

[0060] (3) Air compressor 3 fills gas into tank body 11, so that the pressure in tank body 11 rises, steam enters steam coil 15 to heat tank body 11, and the water in the traditional Chinese medicine material is converted into water vapor in a high-temperature and high-pressure environment to form a high-temperature and high-pressure steaming environment for steaming.

[0061] (4) Vacuum pump 8 evacuates vacuum condenser 21, and opens flash exhaust valve 17, so that the gas is rapidly released into vacuum condenser 21, and the traditional Chinese medicine material is completed steam explosion.

[0062] (5) Steam coil 15 continuously introduces steam to dry the traditional Chinese medicine material.

[0063] (6) The steam generated in the tank body 11 enters the vacuum condensing tank 21 for condensation, and the condensed liquid obtained by condensation is transported back to the ultrasonic atomizer 5 by the circulating pump 7 for medicine moistening.

[0064] In summary, the integrated device system provided by the utility model realizes the integrated processing of medicine moistening, steaming, steam explosion and drying in the tank body of the integrated processing unit, realizes the close connection and efficient operation of each link, improves the process efficiency and extraction effect of traditional Chinese medicinal materials processing, simultaneously recycles the steam generated in processing in situ, thereby significantly improves the yield of effective components in medicinal materials, reduces energy consumption and production cost.

[0065] The above merely describes the specific implementation of the utility model, but the protection scope of the utility model is not limited to this, and the skilled person in the art should understand that any change or replacement within the technical range disclosed by the utility model, which can be easily thought of by any person skilled in the art, falls within the protection scope and disclosure range of the utility model.

Claims

1. A traditional Chinese medicine (TCM) steaming, vapor explosion, drying and condensation recovery integrated device system, characterized in that, The integrated device system for traditional Chinese medicine moistening, steaming, steam explosion, drying and condensate recovery comprises: An integrated processing unit, which comprises a tank cover assembly and a tank body, the tank body is provided with a material disc, a steam coil, an atomization distribution component and a negative pressure steam distribution component, and the outlet end of the tank body is provided with a steam explosion exhaust assembly; A condensing unit, which is connected with the steam explosion exhaust assembly, and is further connected with the atomization distribution component through a condensate pipeline; A gas power device, which is connected with the tank body; An atomization device, which is arranged on the condensate pipeline and connected with the atomization distribution component; A negative pressure evaporation device, which is connected with the negative pressure steam distribution component; A vacuum device, which is connected with the condensing unit.

2. The integrated device system for Chinese medicine decoction, steaming, steam explosion, drying and condensation recovery according to claim 1, characterized in that, The material disc is uniformly distributed in the tank body, the atomization distribution component and the negative pressure steam distribution component are arranged on one side of the tank body, and the steam coil forms an annular pipeline along the inner wall of the tank body.

3. The integrated device system for Chinese medicine decocting, steaming, steam explosion, drying and condensing recovery according to claim 1, characterized in that, The tank cover assembly comprises a quick opening door, a pneumatic door opening device and a quick opening flange.

4. The integrated device system for Chinese medicine decocting, steaming, steam explosion, drying and condensing recovery according to claim 1, characterized in that, The steam explosion exhaust assembly comprises a steam explosion exhaust connecting pipe and a flash exhaust device.

5. The integrated device system for Chinese medicine decoction, steaming, steam explosion, drying and condensation recovery according to claim 1, characterized in that, The integrated device system for traditional Chinese medicine moistening, steaming, steam explosion, drying and condensate recovery further comprises a steam generating device and a steam trap valve, the steam generating device is connected with the inlet end of the steam coil, and the steam trap valve is arranged at the outlet end of the steam coil.

6. The integrated device system for Chinese medicine decoction, steaming, steam explosion, drying and condensation recovery according to claim 5, characterized in that, The steam trap valve is connected with the steam generating device, and the steam generating device and the steam coil form a loop.

7. The integrated device system for Chinese medicine decocting, steaming, steam explosion, drying and condensing recovery according to claim 1, characterized in that, The integrated device system for traditional Chinese medicine moistening, steaming, steam explosion, drying and condensate recovery further comprises a liquid circulating power device arranged on the condensate pipeline.

8. The integrated device system for Chinese medicine decoction, steaming, steam explosion, drying and condensation recovery according to claim 1, characterized in that, The integrated processing unit further comprises a temperature control device and a pressure control device arranged on the tank body.

9. The integrated device system for Chinese medicine decoction, steaming, steam explosion, drying and condensation recovery according to claim 1, characterized in that, The condensing unit comprises a condensing tank body and a condensing tube arranged in the condensing tank body.

10. The integrated device system for Chinese medicine decoction, steaming, steam explosion, drying and condensation recovery according to claim 1, characterized in that, The integrated device system further comprises a device controller connected with the devices in the integrated device system.

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