Full-automatic integrated bearing cleaning and drying device
The design of a fully automatic integrated bearing cleaning and drying device solves the problems of low automation, high labor intensity for workers, unsatisfactory cleaning effect, and long drying time in existing technologies, realizing automated cleaning and drying of bearings and improving production efficiency.
Patent Information
- Application Number
- CN202520122449.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-18
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-18
AI Technical Summary
Existing bearing cleaning methods have low automation, high labor intensity for workers, unsatisfactory cleaning results, long drying time, and low work efficiency, which cannot meet the production needs of modern enterprises.
Design a fully automatic integrated bearing cleaning and drying device, which includes a cleaning component and a drying component. It achieves automated cleaning and drying of bearings through mechanical structures such as flipping, pushing, and lifting, and uses cleaning fluid and hot air spray devices for cleaning and drying.
It has enabled automated cleaning and drying of bearings, improved cleaning results, reduced labor intensity for workers, shortened drying time, increased work efficiency, and met the production needs of modern enterprises.
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Figure CN223916079U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bearing processing technical field, concretely relates to a full -automatic integrated bearing cleaning drying device. BACKGROUND
[0002] Bearing is a very important mechanical element, it plays the role of supporting and transmitting motion in mechanical equipment. Bearing can be divided into two categories, one is radial bearing, another is axial bearing. Radial bearing is mainly used for supporting the rotating part of equipment, and axial bearing is mainly used for limiting the axial movement of equipment. The main function of bearing is to support and transmit motion. They can bear various loads in mechanical equipment, such as gravity, vibration, impact, etc. Bearing can also provide lubrication and cooling to maintain normal operation of equipment.
[0003] At present, because bearing will be attached with many dust, butter and other impurities on the surface in the process of machining, finishing, heat treatment and assembly, if not cleaned, it will directly affect the running effect and service life of bearing in later period. The prior art usually cleans the bearing by manual brushing.
[0004] In the above scheme, the cleaning method is to clean the bearings one by one, and then let the bearings dry naturally after cleaning. The degree of automation is low, the labor intensity of workers is large, the cleaning effect is not ideal, the drying time is long, and there are some mechanical bearing cleaning equipment in the market, but a lot of time is wasted in the process of loading and unloading, the working efficiency is low, and the production demand of modern enterprises cannot be met. UTILITY MODEL CONTENTS
[0005] The utility model aims at overcoming the defects of prior art, providing a full -automatic integrated bearing cleaning drying device, through being equipped with cleaning assembly and drying assembly, can automatically clean bearing, and dries bearing, solve the problems of low automation, large labor intensity of workers, unsatisfactory cleaning effect, long drying time and low working efficiency of prior art, can meet the production demand of modern enterprise.
[0006] The utility model solves the technical problem of the scheme:
[0007] A full -automatic integrated bearing cleaning drying device, including the base, the upper end of base is fixed with a plurality of for placing bearing's placing seat, is equipped with turnover assembly between two placing seats of adjacent, the left and right sides of turnover assembly is equipped with a group of cleaning assembly and drying assembly respectively, the upper end of base is equipped with a plurality of lifting devices, is equipped with the lifting plate of liftable on lifting device, cleaning assembly, drying assembly is arranged on a lifting plate respectively, is equipped with a group of conveying device above two placing seats at left and right ends, the upper end of base is equipped with for pushing bearing's pusher.
[0008] When the bearing needs to be cleaned, the conveying device is started, the uncleaned bearing is clamped and fixed, and is placed on the upper end of the placing seat, then the pushing device is started to push the bearing to the front of the cleaning assembly, the lifting device is started to drive the lifting plate to move downward, the lifting plate moving downward drives the cleaning assembly to move downward to the required position, and then the cleaning assembly is started, so that the bearing can be cleaned. After the bearing is cleaned, the cleaning assembly is controlled to reset, the bearing is pushed into the turnover assembly by the pushing device, the turnover assembly is started to drive the bearing to turn over 180 degrees, the bearing is pushed to the front of another cleaning assembly by the pushing device, and the above operation is repeated, so that the upper and lower ends of the bearing can be cleaned, and the bearing can be cleaned thoroughly. The bearing is pushed to the front of the drying assembly by the pushing device, the drying assembly is driven downward to the required position by the lifting device, and then the drying assembly is started, so that the bearing can be dried. After the bearing is dried, the drying assembly is controlled to reset, the bearing is pushed into another turnover assembly by the pushing device, the bearing is turned over 180 degrees by the turnover assembly, and then the bearing is pushed to the front of another drying assembly by the pushing device, and the above operation is repeated, so that the upper and lower ends of the bearing can be dried, and the bearing can be dried thoroughly. The bearing is pushed to the front of another conveying device by the pushing device, and the next step operation of the bearing can be carried out by starting the conveying device to clamp and fix the cleaned and dried bearing and placing the bearing at the required position. The above operation process is repeated, so that the bearing can be continuously cleaned and dried.
[0009] The cleaning assembly and the drying assembly are arranged, so that the bearing can be automatically cleaned and dried, the problems of low automation, high labor intensity of workers, unsatisfactory cleaning effect, long air-drying time and low work efficiency in the prior art are solved, and the production needs of modern enterprises can be met.
[0010] The utility model is further provided with: the turnover assembly includes a rotary cylinder fixed on the upper end of the machine base, an output end of the rotary cylinder is fixed with a lifting cylinder, and one of the lifting cylinders and the side wall of the lifting cylinder is fixed with a pressing plate.
[0011] When the bearing needs to be turned over 180 degrees, the lifting cylinder is started to drive one of the pressing plates to move downward, so that the pressing plate abuts against the upper end of the bearing, the bearing is clamped and fixed, the rotary cylinder is started to drive the lifting cylinder to turn over 180 degrees, and the bearing is driven to turn over 180 degrees.
[0012] The utility model is further provided with: the cleaning assembly includes a cleaning liquid spraying device fixed on the upper end of the lifting plate, and a cleaning liquid conveying pipe is communicated with the side wall of the cleaning liquid spraying device.
[0013] Through the technical scheme, when the bearing needs to be cleaned, the cleaning liquid is conveyed into the cleaning liquid spraying device through the cleaning liquid conveying pipe, and then the cleaning liquid spraying device is started to spray the cleaning liquid, so that the bearing can be cleaned.
[0014] The utility model further provides: the drying assembly includes the hot air jet device fixed in the upper end of the lifting plate, and the lateral wall of hot air jet device is connected with hot air conveying pipe.
[0015] Through the technical scheme, when the bearing needs to be dried, the hot air is conveyed into the hot air jet device through the hot air conveying pipe, and then the hot air jet device is started to spray the hot air, so that the bearing can be dried.
[0016] The utility model further provides: the pusher includes the front and rear moving mechanism fixed in the upper end of the machine stand, and the front and rear moving mechanism is fixed with the workbench, and the upper end of workbench is fixed with the transverse moving mechanism, and the transverse moving mechanism is fixed with a plurality of pusher arms.
[0017] Through the technical scheme, when the bearing needs to be pushed to the required position, the front and rear moving mechanism is started to drive the workbench to move, the workbench moves to drive the transverse moving mechanism to move, and the transverse moving mechanism moves to drive a plurality of pusher arms to move, so that one of the bearings is located in one of the pusher arms, and then the transverse moving mechanism is started, so that the bearing can be pushed to the required position.
[0018] The utility model further provides: the lower end of the lifting plate is fixed with the transparently arranged blocking sleeve.
[0019] Through the technical scheme, when the lifting device drives the cleaning assembly or the drying assembly to move downward to the required position, the lower end of the blocking sleeve is abutted against the upper end of the placing seat, and the bearing is located in the blocking sleeve, so that the cleaning effect of the cleaning assembly on the bearing and the drying effect of the drying assembly on the bearing can be improved, and the blocking sleeve is transparently arranged, so that the cleaning or drying condition of the bearing can be observed at any time.
[0020] The utility model has the advantages of:
[0021] Compared with the prior art, by being provided with the cleaning assembly and the drying assembly, the bearing can be automatically cleaned and dried, the problems of low automation degree, high labor intensity of workers, unsatisfactory cleaning effect, long air drying time and low work efficiency in the prior art are solved, and the production needs of modern enterprises can be met.
[0022] By being provided with the blocking sleeve, the cleaning effect of the cleaning assembly on the bearing and the drying effect of the drying assembly on the bearing can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0023] Fig. 1 is a front view of the utility model;
[0024] Fig. 2 is a three-dimensional structure schematic view of the utility model after removing part of the base.
[0025] Reference signs: 1, base; 2, placing seat; 3, lifting device; 301, lifting plate; 4, conveying device; 5, rotary cylinder; 6, lifting cylinder; 7, pressing plate; 8, cleaning liquid spraying device; 9, cleaning liquid conveying pipe; 10, hot air spraying device; 11, hot air conveying pipe; 12, front and back moving mechanism; 13, workbench; 14, transverse moving mechanism; 15, pushing arm; 16, blocking sleeve. DETAILED DESCRIPTION
[0026] The specific embodiments of the utility model will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
[0027] The following reference Figs. 1-2 The utility model is explained.
[0028] A full-automatic integrated bearing cleaning and drying device, comprising a base 1, a plurality of placing seats 2 for placing bearings are fixed on the upper end of the base 1, a turnover assembly is arranged between two adjacent placing seats 2, a set of cleaning assemblies and drying assemblies are respectively arranged on the left side and the right side of the turnover assembly, a plurality of lifting devices 3 are arranged on the upper end of the base 1, a lifting plate 301 that can be lifted is arranged on the lifting device 3, the cleaning assemblies and the drying assemblies are respectively arranged on a lifting plate 301, a set of conveying devices 4 is arranged above two placing seats 2 at the left end and the right end, and a pushing device for pushing bearings is arranged on the upper end of the base 1.
[0029] When the bearing needs to be cleaned, the conveying device 4 is started to clamp and fix the bearing that has not been cleaned and place it on the upper end of the placing seat 2, then the pushing device is started to push the bearing to the position directly below the cleaning assembly, the lifting device 3 is started to drive the lifting plate 301 to move downwards, the lifting plate 301 moving downwards drives the cleaning assembly to move downwards to the required position, and then the cleaning assembly is started to clean the bearing. After the bearing is cleaned, the cleaning assembly is controlled to reset, the bearing is pushed into the turnover assembly by the pushing device, the turnover assembly is started to drive the bearing to turn over 180°, the bearing is pushed to the position directly below another set of cleaning assemblies by the pushing device, and the above operation is repeated to clean the upper and lower ends of the bearing, so that the bearing can be cleaned thoroughly. Then the bearing is pushed to the position directly below the drying assembly by the pushing device, the drying assembly is driven by the lifting device 3 to move downwards to the required position, and then the drying assembly is started to dry the bearing. After the bearing is dried, the drying assembly is controlled to reset, the bearing is pushed into another set of turnover assemblies by the pushing device, the bearing is turned over 180° by the turnover assembly, and then the bearing is pushed to the position directly below another set of drying assemblies by the pushing device. The above operation is repeated to dry the upper and lower ends of the bearing, so that the bearing can be dried thoroughly. Then the bearing is pushed to the position directly below another set of conveying devices 4 by the pushing device, the conveying device 4 is started to clamp and fix the bearing that has been cleaned and dried and place it on the required position, so that the next operation can be performed on the bearing. The above operation process is repeated to continuously clean and dry the bearing.
[0030] The cleaning assembly and the drying assembly are provided, so that the bearing can be automatically cleaned and dried, and the problems of low automation, high labor intensity of workers, unsatisfactory cleaning effect, long air-drying time and low working efficiency in the prior art are solved, thereby meeting the production needs of modern enterprises.
[0031] The turnover assembly comprises a rotary air cylinder 5 fixed on the upper end of the base 1, an output end of the rotary air cylinder 5 is fixed with a lifting air cylinder 6, and each of the output end of the lifting air cylinder 6 and the side wall of the lifting air cylinder 6 is fixed with a pressing plate 7.
[0032] When the bearing needs to be turned over 180°, the lifting air cylinder 6 is started to drive one of the pressing plates 7 to move downwards, so that the pressing plate 7 abuts against the upper end of the bearing, thereby clamping and fixing the bearing. Then the rotary air cylinder 5 is started to drive the lifting air cylinder 6 to turn over 180°, thereby driving the bearing to turn over 180°.
[0033] The cleaning assembly comprises a cleaning liquid spraying device 8 fixed on the upper end of the lifting plate 301, and a cleaning liquid conveying pipe 9 is communicated with the side wall of the cleaning liquid spraying device 8.
[0034] When the bearing needs to be cleaned, the cleaning liquid is delivered into the cleaning liquid spraying device 8 through the cleaning liquid delivery pipe 9, and then the cleaning liquid spraying device 8 is started to spray the cleaning liquid, so that the bearing can be cleaned.
[0035] The drying assembly comprises the hot air spraying device 10 fixed on the upper end of the lifting plate 301, and the side wall of the hot air spraying device 10 is communicated with the hot air delivery pipe 11.
[0036] When the bearing needs to be dried, the hot air is delivered into the hot air spraying device 10 through the hot air delivery pipe 11, and then the hot air spraying device 10 is started to spray the hot air, so that the bearing can be dried.
[0037] The pushing device comprises the front-and-rear moving mechanism 12 fixed on the upper end of the machine base 1, the workbench 13 fixed on the front-and-rear moving mechanism 12, the transverse moving mechanism 14 fixed on the upper end of the workbench 13, and the plurality of pushing arms 15 fixed on the transverse moving mechanism 14.
[0038] When the bearing needs to be pushed to the required position, the front-and-rear moving mechanism 12 is started to drive the workbench 13 to move, the workbench 13 drives the transverse moving mechanism 14 to move, the transverse moving mechanism 14 drives the plurality of pushing arms 15 to move, so that one of the bearings is located in one of the pushing arms 15, and then the transverse moving mechanism 14 is started, so that the bearing can be pushed to the required position.
[0039] The lower end of the lifting plate 301 is fixed with the transparent blocking sleeve 16.
[0040] When the lifting device 3 drives the cleaning assembly or the drying assembly to move downward to the required position, the lower end of the blocking sleeve 16 is abutted against the upper end of the placing seat 2, and the bearing is located in the blocking sleeve 16, so that the cleaning effect of the cleaning assembly on the bearing and the drying effect of the drying assembly on the bearing can be improved, and the blocking sleeve 16 is transparently arranged, so that the cleaning or drying condition of the bearing can be observed at any time.
[0041] Working principle:
[0042] When the bearing needs to be cleaned, the conveying device 4 is started, the bearing to be cleaned is clamped and fixed, and is placed at the upper end of the placing seat 2. The front and back moving mechanism 12 is started, the workbench 13 is driven to move, the workbench 13 drives the transverse moving mechanism 14 to move, the transverse moving mechanism 14 drives the plurality of pushing arms 15 to move, so that one bearing is located in one pushing arm 15. The transverse moving mechanism 14 is started again, so that the bearing can be pushed to the front of the cleaning assembly. The lifting device 3 is started, the lifting plate 301 is driven to move downwards, the lifting plate 301 drives the cleaning assembly to move downwards to the required position. The cleaning liquid spraying device 8 is started, so that the cleaning liquid is sprayed, thereby the bearing can be cleaned. After the bearing is cleaned, the cleaning assembly is controlled to reset, the bearing is pushed to the upper end of the pressing plate 7 by the pushing device. The lifting cylinder 6 is started, the other pressing plate 7 is driven to move downwards, so that the pressing plate 7 is pressed on the upper end of the bearing, thereby the bearing can be clamped and fixed. The rotating cylinder 5 is started, the lifting cylinder 6 is turned over by 180°, thereby the bearing can be turned over by 180°. The bearing is pushed to the front of the other cleaning assembly by the pushing device, the above operation is repeated, thereby the upper and lower ends of the bearing can be cleaned, so that the bearing can be cleaned completely. The bearing is pushed to the front of the drying assembly by the pushing device. The drying assembly is driven to move downwards to the required position by the lifting device 3. The hot air spraying device 10 is started, so that the hot air is sprayed, thereby the bearing can be dried. After the bearing is dried, the drying assembly is controlled to reset. The bearing is pushed to the front of the other turning assembly by the pushing device. The bearing is turned over by 180° by the turning assembly. The bearing is pushed to the front of the other drying assembly by the pushing device. The above operation is repeated, thereby the upper and lower ends of the bearing can be dried, so that the bearing can be dried completely. The bearing is pushed to the front of the other conveying device 4 by the pushing device. The conveying device 4 is started, the bearing cleaned and dried is clamped and fixed, and is placed at the required position, thereby the bearing can be operated next. The above operation process is repeated, thereby the bearing can be continuously cleaned and dried.
[0043] The above only describes the preferred embodiments of the present application. It should be noted that those skilled in the art can make some improvements and modifications without departing from the technical principles of the present application. The above improvements and modifications are also considered as the protection scope of the present application.
Claims
1. A full-automatic integrated bearing cleaning and drying device, comprising a base (1), characterized in that: The upper end of the machine base (1) is fixed with multiple placing seats (2) for placing bearings, a turnover assembly is arranged between two adjacent placing seats (2), a set of cleaning assembly and drying assembly are respectively arranged on the left and right sides of the turnover assembly, multiple lifting devices (3) are arranged on the upper end of the machine base (1), the lifting device (3) is provided with a lifting plate (301) which can be lifted, the cleaning assembly and the drying assembly are respectively arranged on a lifting plate (301), a set of conveying device (4) is arranged above two placing seats (2) at the left and right ends, and the upper end of the machine base (1) is provided with a pushing device for pushing the bearing.
2. The full-automatic integrated bearing cleaning and drying device according to claim 1, characterized in that: The turnover assembly comprises a rotary air cylinder (5) fixed on the upper end of the machine base (1), an lifting air cylinder (6) is fixed on the output end of the rotary air cylinder (5), and a pressing plate (7) is fixed on the output end of the lifting air cylinder (6) and the side wall of the lifting air cylinder (6).
3. The full-automatic integrated bearing cleaning and drying device according to claim 1, characterized in that: The cleaning assembly comprises a cleaning liquid spraying device (8) fixed on the upper end of the lifting plate (301), and a cleaning liquid conveying pipe (9) is communicated with the side wall of the cleaning liquid spraying device (8).
4. The full-automatic integrated bearing cleaning and drying device according to claim 1, characterized in that: The drying assembly comprises a hot air spraying device (10) fixed on the upper end of the lifting plate (301), and a hot air conveying pipe (11) is communicated with the side wall of the hot air spraying device (10).
5. The full-automatic integrated bearing cleaning and drying device according to claim 1, characterized in that: The pushing device comprises a front and rear moving mechanism (12) fixed on the upper end of the machine base (1), a workbench (13) is fixed on the front and rear moving mechanism (12), a transverse moving mechanism (14) is fixed on the upper end of the workbench (13), and multiple pushing arms (15) are fixed on the transverse moving mechanism (14).
6. The full-automatic integrated bearing cleaning and drying device according to claim 1, characterized in that: The lower end of the lifting plate (301) is fixed with a transparent blocking sleeve (16).