Full-automatic pressing machine

Abstract

The utility model relates to the technical field of pressing machines, in particular to a full-automatic pressing machine which comprises a machine table, a plurality of pressing devices arranged on the machine table, a material moving mechanical arm used in cooperation with the pressing devices, a qualified product discharging device used in cooperation with the material moving mechanical arm and an unqualified product removing device used in cooperation with the material moving mechanical arm. And the plurality of pressing devices are arranged around the circumferential direction of the material moving manipulator, so that the material moving manipulator transfers materials among the plurality of pressing devices, the qualified product discharging device and the unqualified product removing device. The device is compact in structure and reasonable in layout, material conveying, buckling and pressing and classified conveying of qualified products and unqualified products are completed in one device, and the working efficiency and the working quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a press technology field especially relates to a full -automatic press. BACKGROUND

[0002] The press is a kind of material press forming machine equipment, it is mainly divided into hot pressing and cold pressing, especially cold pressing is aimed at product buckling compression, pressure, product back glue back glue activation etc., it is applicable to the production of low cost, large quantities, simple structure spare parts or forming product.According to the present production process, since the conveying work and the pressing work are completed on different machines, there is lack of effective controllable cooperation between the machines, which not only leads to low work efficiency, but also leads to poor consistency of pressing effect, reduces the yield. SUMMARY

[0003] The utility model discloses a full -automatic press, compact structure and reasonable layout are provided, realize the material from conveying to buckling compression to qualified product and unqualified product classification conveying to be completed in one equipment, improve work efficiency and work quality.

[0004] To realize the above-mentioned purpose, a full -automatic press of the utility model, including machine table, the press device of setting in machine table, and the qualified product discharge device and unqualified product rejection device of using with the material moving manipulator of using with the press device, the press device is provided with multiple, multiple press devices are around the circumference of material moving manipulator and set to make material moving manipulator shift material between multiple press devices, qualified product discharge device, unqualified product rejection device.

[0005] Preferably, the press device includes a base, a frame body disposed on the base, a transfer assembly movably disposed on the base, an electric module drivingly connected to the transfer assembly, a press assembly disposed on the frame body, a drive cylinder drivingly connected to the press assembly, and a roller assembly cooperatively used with the press assembly, the base and the frame body are vertically arranged, the roller assembly is used to roll against the material transferred by the transfer assembly and roll and flatten the surface of the material, the press assembly is driven by the drive cylinder to approach the transfer assembly, so that the press assembly buckles and compresses the material that has been roll and flattened.

[0006] Preferably, the transfer assembly includes a transfer seat, a first lateral positioning plate disposed on one side of the transfer seat, a first positioning cylinder drivingly connected to the first lateral positioning plate, a second lateral positioning plate disposed on the other side of the transfer seat, and a second positioning cylinder drivingly connected to the second lateral positioning plate, the first lateral positioning plate and the second lateral positioning plate are spaced apart and approach or move away from each other relative to the transfer seat.

[0007] Preferably, one end of the transfer seat is provided with an end positioning plate and a third positioning cylinder drivenly connected with the end positioning plate, the other end of the transfer seat is provided with an end limiting plate, the end limiting plate is oppositely arranged with the end positioning plate, the end positioning plate is driven to approach or move away from the end limiting plate via the third positioning cylinder, and the end limiting plate, the end positioning plate, the first lateral positioning plate and the second lateral positioning plate are arranged around the circumference of the transfer seat.

[0008] Preferably, the pressing assembly comprises a movable seat, a pressing seat arranged on the movable seat and a connecting rod arranged between the movable seat and the pressing seat, and the movable seat drives the pressing seat to move up and down relative to the frame via a driving cylinder.

[0009] Preferably, the roller assembly comprises a lifting plate, a lifting cylinder drivenly connected with the lifting plate and a rolling wheel arranged on the lifting plate, the lifting cylinder is provided with a connecting seat, the lifting cylinder is connected with the movable seat via the connecting seat, and the lifting cylinder drives the rolling wheel to approach or move away from the transfer assembly via the lifting plate.

[0010] Preferably, the frame is provided with a guide sleeve, and the movable seat is provided with a guide rod in sliding connection with the guide sleeve.

[0011] Preferably, the material transfer robot comprises a stand, a first material transfer assembly and a second material transfer assembly movably arranged on the stand, a first linear module drivenly connected with the first material transfer assembly and a second linear module drivenly connected with the second material transfer assembly, the first linear module and the second linear module are arranged on the front face and the back face of the stand respectively, the first material transfer assembly and the second material transfer assembly are identical in structure, the first material transfer assembly comprises a machine base, a rotating cylinder movably arranged on the machine base, a transfer cylinder drivenly connected with the rotating cylinder, a pneumatic finger arranged on the output end of the rotating cylinder and a clamping jaw arranged on the output end of the pneumatic finger, and the first linear module is drivenly connected with the machine base and the transfer cylinder.

[0012] Preferably, the qualified product discharging device comprises a first conveying belt and a second conveying belt arranged in space with the first conveying belt, and the first conveying belt and the second conveying belt are arranged between the pressing device and the unqualified product removing device.

[0013] Preferably, the unqualified product removing device comprises a conveying belt and a material sensor arranged on the conveying belt, and the moving direction of the conveying belt is arranged perpendicularly to the moving directions of the first conveying belt and the second conveying belt.

[0014] The material is conveyed, buckled and pressed, and classified conveying of qualified products and unqualified products are all completed in one equipment, so that the working efficiency and the working quality are improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The figure is a structural schematic view of the utility model.

[0016] Figure 2 The figure is a side view structural schematic view of the utility model.

[0017] Figure 3 The figure is a structural schematic view of the pressing device of the utility model.

[0018] Figure 4 The figure is another angle structural schematic view of the pressing device of the utility model.

[0019] Figure 5 The figure is a structural schematic view of the utility model after removing the transferring assembly.

[0020] The reference signs include:

[0021] 1 - machine table

[0022] 2 - pressing device 21 - base 22 - frame body

[0023] 23 - transferring assembly 231 - transferring seat 232 - first lateral positioning plate

[0024] 233 - first positioning cylinder 234 - second lateral positioning plate 235 - second positioning cylinder

[0025] 236 - end positioning plate 237 - third positioning cylinder 238 - end limiting plate

[0026] 24 - electric module

[0027] 25 - pressing assembly 251 - movable seat 252 - pressing seat

[0028] 253 - connecting rod 254 - guide rod

[0029] 26 - driving cylinder

[0030] 27 - roller assembly 271 - lifting plate 272 - lifting cylinder

[0031] 273 - rolling wheel 274 - connecting seat

[0032] 28 - guide sleeve

[0033] 3 - material transferring robot 31 - vertical frame

[0034] 32 - first material transferring assembly 321 - machine base 322 - rotating cylinder

[0035] 323 - transferring cylinder 324 - pneumatic finger 325 - clamping jaw

[0036] 33 - second material moving assembly 34 - first linear module 35 - second linear module

[0037] 4 - qualified product discharging device 41 - first conveying belt 42 - second conveying belt

[0038] 5 - unqualified product removing device 51 - conveying belt 52 - material sensor DETAILED DESCRIPTION

[0039] The utility model is described in detail below in combination with the drawings.

[0040] As Figures 1 to 5 shown, the utility model relates to a kind of full-automatic press bonding machine, including machine table 1, be set in machine table 1's press bonding device 2, and press bonding device 2 is used in cooperation with the material moving manipulator 3 and the qualified product discharging device 4 and unqualified product removing device 5 used in cooperation with material moving manipulator 3, the press bonding device 2 is provided with multiple, multiple press bonding device 2 is around the circumferential direction of material moving manipulator 3 and is set, to make material moving manipulator 3 transfer material between multiple press bonding device 2, qualified product discharging device 4, unqualified product removing device 5.

[0041] When working, material moving manipulator 3 is transferred to each press bonding device 2 in turn and carries out automated buckling and pressing work, as preferred, press bonding device 2 is provided with four, four press bonding device 2 is around the circumferential direction of material moving manipulator 3 and is set, to facilitate material moving manipulator 3 fast material taking and placing, when material is after buckling and pressing work is finished product, after visual inspection instrument (not shown) is carried out visual defect detection work classification qualified product and unqualified product, again via material moving manipulator 3 qualified product is transferred and placed to qualified product discharging device 4 and is conveyed and discharged, and material moving manipulator 3 unqualified product is transferred and placed to unqualified product removing device 5 and is conveyed and removed, compact and reasonable between each device layout, spacing is small and occupies small space, ensure efficient coordination work.The utility model compact structure and layout are reasonable, realize material from conveying to buckling and pressing to qualified product and unqualified product classification conveying all in a device complete, improve work efficiency and work quality.

[0042] The pressing device 2 of the embodiment comprises a base 21, a frame 22 arranged on the base 21, a transfer assembly 23 movably arranged on the base 21, an electric module 24 drivingly connected with the transfer assembly 23, a pressing assembly 25 arranged on the frame 22, a driving cylinder 26 drivingly connected with the pressing assembly 25, and a roller assembly 27 cooperatively used with the pressing assembly 25. The base 21 is vertically arranged with the frame 22. The roller assembly 27 is used to roll against the material transferred by the transfer assembly 23 and roll-press the surface of the material. The pressing assembly 25 is driven by the driving cylinder 26 to approach the transfer assembly 23, so that the pressing assembly 25 buckles and compresses the roll-pressed material. Specifically, during operation, the material is placed on the transfer assembly 23 by an external feeding mechanism. The transfer assembly 23 is driven by the electric module 24 to move to a position below the roller assembly 27. First, the roller assembly 27 rolls against the material to be pressed and roll-presses the surface of the material to be pressed. This not only makes the material to be pressed have a good surface flatness, but also enables the material to be pressed to be stably attached to the external feeding mechanism, thereby ensuring that the material to be pressed will not be accidentally deviated during pressing. Then, the movable seat 251 is driven by the driving cylinder 26 to move the pressing seat 252 downward, so as to buckle and compress the roll-pressed material to be pressed. The uniformity of the applied pressure is good, which helps to ensure the accuracy and consistency of buckling and compression. The efficient cooperation among the transfer assembly 23, the roller assembly 27 and the pressing assembly 25 enables the material to be quickly transported, pressed and discharged, and the operation is continuous and smooth, which meets the continuous and uninterrupted pressing processing requirements. Moreover, the pressing effect is good, the consistency of the product is good, and the yield is high.

[0043] The transfer assembly 23 of the embodiment comprises a transfer seat 231, a first lateral positioning plate 232 arranged on one side of the transfer seat 231, a first positioning cylinder 233 drivingly connected with the first lateral positioning plate 232, a second lateral positioning plate 234 arranged on the other side of the transfer seat 231, and a second positioning cylinder 235 drivingly connected with the second lateral positioning plate 234. The first lateral positioning plate 232 and the second lateral positioning plate 234 are arranged in a spaced manner and approach or move away from each other relative to the transfer seat 231. Specifically, the first lateral positioning plate 232 and the second lateral positioning plate 234 are respectively located on the left and right sides of the transfer seat 231. The first positioning cylinder 233 drives the first lateral positioning plate 232 to move horizontally, and the second positioning cylinder 235 drives the second lateral positioning plate 234 to move horizontally, so as to make the first lateral positioning plate 232 and the second lateral positioning plate 234 approach or move away from each other. This helps to fix the position of the material by clamping the material on both sides with the first lateral positioning plate 232 and the second lateral positioning plate 234.

[0044] The end of the transfer seat 231 is provided with an end positioning plate 236 and a third positioning cylinder 237 drivingly connected with the end positioning plate 236, the other end of the transfer seat 231 is provided with an end limiting plate 238 which is oppositely arranged with the end positioning plate 236, the end positioning plate 236 is driven to approach or move away from the end limiting plate 238 via the third positioning cylinder 237, the end limiting plate 238, the end positioning plate 236, the first lateral positioning plate 232 and the second lateral positioning plate 234 are arranged around the circumference of the transfer seat 231. Specifically, the end positioning plate 236 and the end limiting plate 238 are respectively located at the front and rear ends of the transfer seat 231, the third positioning cylinder 237 drives the horizontal movement of the end positioning plate 236, and the end positioning plate 236 and the end limiting plate 238 jointly clamp the two ends of the material, since the end limiting plate 238, the end positioning plate 236, the first lateral positioning plate 232 and the second lateral positioning plate 234 are arranged around the circumference of the transfer seat 231, the position of the material is fixed by the all-around surrounding, effectively preventing the position of the material from being skewed and deviated, and the positioning effect is good.

[0045] The pressing assembly 25 of the embodiment includes a movable seat 251, a pressing seat 252 arranged on the movable seat 251, and a connecting rod 253 arranged between the movable seat 251 and the pressing seat 252, the movable seat 251 drives the pressing seat 252 to move up and down relative to the frame 22 via a driving cylinder 26. Specifically, the movable seat 251 is connected with the pressing seat 252 through the connecting rod 253, the overall structural strength is high, the pressing force of the pressing seat 252 is uniform and consistent, and the movable seat 251 drives the pressing seat 252 to move up and down via the driving cylinder 26, so as to clamp and press the material by the pressing seat 252.

[0046] The roller assembly 27 of the embodiment includes a lifting plate 271, a lifting cylinder 272 drivingly connected with the lifting plate 271, and a rolling wheel 273 arranged on the lifting plate 271, the lifting cylinder 272 is provided with a connecting seat 274, the lifting cylinder 272 is connected with the movable seat 251 through the connecting seat 274, and the lifting cylinder 272 drives the rolling wheel 273 to approach or move away from the transfer assembly 23 through the lifting plate 271. Specifically, the lifting cylinder 272 is connected with the movable seat 251 through the connecting seat 274, the lifting cylinder 272 drives the rolling wheel 273 to move downward and approach the material through the lifting plate 271, so that the rolling wheel 273 rolls and flattens the material, as the transfer assembly 23 moves with the material to the direction of the pressing seat 252, the rolling and flattening operation of the rolling wheel 273 is matched, the flattening effect of the material is improved, the material to be pressed has good surface flatness, and the material to be pressed can be smoothly attached to the external feeding mechanism, so as to ensure that the material to be pressed does not accidentally deviate in position during pressing.

[0047] The frame body 22 of the embodiment is provided with a guide sleeve 28, and the movable seat 251 is provided with a guide rod 254 in sliding connection with the guide sleeve 28. Specifically, as a preferred form, the guide rod 254 is provided with two guide rods respectively arranged at two sides of the movable seat 251, the guide sleeve 28 is provided with two guide sleeves respectively arranged at two sides of the frame body 22, the guide rod 254 is in sliding connection with the guide sleeve 28 in correspondence, and the movable seat 251 slides up and down along the guide sleeve 28 through the guide rod 254, thereby playing a good guiding and supporting role.

[0048] The material moving manipulator 3 of the embodiment comprises a stand 31, a first material moving assembly 32 and a second material moving assembly 33 movably arranged on the stand 31, a first linear module 34 in driving connection with the first material moving assembly 32, and a second linear module 35 in driving connection with the second material moving assembly 33. The first linear module 34 and the second linear module 35 are respectively arranged on the front face and the back face of the stand 31. The first material moving assembly 32 and the second material moving assembly 33 are of the same structure. The first material moving assembly 32 comprises a base 321, a rotary air cylinder 322 movably arranged on the base 321, a transfer air cylinder 323 in driving connection with the rotary air cylinder 322, a pneumatic finger 324 arranged on the output end of the rotary air cylinder 322, and a clamping jaw 325 arranged on the output end of the pneumatic finger 324. The first linear module 34 is in driving connection with the base 321 and the transfer air cylinder 323. Specifically, since the first linear module 34 and the second linear module 35 are respectively arranged on the front face and the back face of the stand 31, the first linear module 34 drives the first material moving assembly 32 to transfer materials among the plurality of compression devices 2, the qualified product discharge device 4, and the unqualified product removing device 5, and the second linear module 35 drives the second material moving assembly 33 to transfer materials among the plurality of compression devices 2, the qualified product discharge device 4, and the unqualified product removing device 5. The first material moving assembly 32 and the second material moving assembly 33 are of the same structure. The first linear module 34 is in driving connection with the base 321 and the transfer air cylinder 323. The transfer air cylinder 323 drives the rotary air cylinder 322 to move up and down. The rotary air cylinder 322 drives the pneumatic finger 324 to rotate circumferentially. The pneumatic finger 324 drives the clamping jaw 325 to open or close to take or place materials, thereby realizing the lifting and rotating actions of the first material moving assembly 32 and the second material moving assembly 33 to conveniently adjust the placement position and the placement angle of the materials with good adjustment effect.

[0049] The qualified product discharging device 4 of the embodiment comprises a first conveying belt 41 and a second conveying belt 42 which is arranged in parallel with the first conveying belt 41, and the first conveying belt 41 and the second conveying belt 42 are arranged between the pressing device 2 and the unqualified product removing device 5. Specifically, the first conveying belt 41 and the second conveying belt 42 are arranged in parallel and spaced apart, and the qualified products conveyed by the first material moving assembly 32 and the second material moving assembly 33 are stably conveyed by the first conveying belt 41 and the second conveying belt 42, so that the qualified product discharging efficiency is improved.

[0050] The unqualified product removing device 5 of the embodiment comprises a conveying belt 51 and a material sensor 52 arranged on the conveying belt 51, and the moving direction of the conveying belt 51 is arranged perpendicularly to the moving direction of the first conveying belt 41 and the moving direction of the second conveying belt 42. Specifically, when the material sensor 52 senses and detects the unqualified product, a detection signal is immediately sent to the control system, and the control system sends a working signal to the conveying belt 51 to start the operation of the conveying belt 51. Since the moving direction of the conveying belt 51 is arranged perpendicularly to the moving direction of the first conveying belt 41 and the moving direction of the second conveying belt 42, the conveying belt 51 can convey and output the unqualified product to the material box outside.

[0051] The above is only the preferred embodiment of the present application, and for those skilled in the art, according to the idea of the present application, the specific implementation and application range can be changed, and the content of the specification should not be understood as the limitation of the present application.

Claims

1. A fully automatic pressing machine, characterized in that: The device includes a machine base, a pressing device mounted on the machine base, a material transfer robot used in conjunction with the pressing device, and a qualified product discharge device and a non-qualified product rejection device used in conjunction with the material transfer robot. Multiple pressing devices are provided, arranged around the circumference of the material transfer robot, so that the material transfer robot can transfer materials between the multiple pressing devices, the qualified product discharge device, and the non-qualified product rejection device.

2. The fully automatic pressing machine according to claim 1, characterized in that: The pressing device includes a base, a frame mounted on the base, a transfer component movably mounted on the base, an electric module driven and connected to the transfer component, a pressing component mounted on the frame, a drive cylinder driven and connected to the pressing component, and a roller assembly used in conjunction with the pressing component. The base and the frame are arranged perpendicularly. The roller assembly is used to roll and abut against the material transferred by the transfer component and to roll and flatten the surface of the material. The pressing component is driven by the drive cylinder to approach the transfer component so that the pressing component can clamp and press the rolled and flattened material.

3. The fully automatic pressing machine according to claim 2, characterized in that: The transfer assembly includes a transfer seat, a first lateral positioning plate disposed on one side of the transfer seat, a first positioning cylinder drivenly connected to the first lateral positioning plate, a second lateral positioning plate disposed on the other side of the transfer seat, and a second positioning cylinder drivenly connected to the second lateral positioning plate. The first lateral positioning plate and the second lateral positioning plate are spaced apart and are close to or far from each other relative to the transfer seat.

4. The fully automatic pressing machine according to claim 3, characterized in that: One end of the transfer seat is provided with an end positioning plate and a third positioning cylinder that is driven to the end positioning plate. The other end of the transfer seat is provided with an end limiting plate. The end limiting plate and the end positioning plate are arranged opposite to each other. The end positioning plate is driven to move closer to or away from the end limiting plate by the third positioning cylinder. The end limiting plate, the end positioning plate, the first lateral positioning plate, and the second lateral positioning plate are arranged around the circumference of the transfer seat.

5. The fully automatic pressing machine according to claim 2, characterized in that: The pressing assembly includes a movable seat, a pressing seat disposed on the movable seat, and a connecting rod disposed between the movable seat and the pressing seat. The movable seat drives the pressing seat to move up and down relative to the frame via a driving cylinder.

6. The fully automatic pressing machine according to claim 5, characterized in that: The roller assembly includes a lifting plate, a lifting cylinder driven by the lifting plate, and a rolling roller disposed on the lifting plate. The lifting cylinder is provided with a connecting seat and is connected to a movable seat through the connecting seat. The lifting cylinder drives the rolling roller to move closer to or away from the transfer assembly through the lifting plate.

7. A fully automatic pressing machine according to claim 6, characterized in that: The frame is provided with a guide sleeve, and the movable seat is provided with a guide rod that is slidably connected to the guide sleeve.

8. The fully automatic pressing machine according to claim 1, characterized in that: The material handling robot includes a frame, a first material handling component and a second material handling component movably mounted on the frame, a first linear module drivenly connected to the first material handling component, and a second linear module drivenly connected to the second material handling component. The first linear module and the second linear module are respectively disposed on the front and back of the frame. The first material handling component and the second material handling component have the same structure. The first material handling component includes a base, a rotary cylinder movably mounted on the base, a transfer cylinder drivenly connected to the rotary cylinder, a pneumatic finger disposed at the output end of the rotary cylinder, and a gripper disposed at the output end of the pneumatic finger. The first linear module is drivenly connected to the transfer cylinder through the base.

9. A fully automatic pressing machine according to claim 1, characterized in that: The qualified product discharge device includes a first conveyor belt and a second conveyor belt spaced apart from the first conveyor belt. The first conveyor belt and the second conveyor belt are located between the pressing device and the unqualified product rejection device.

10. A fully automatic pressing machine according to claim 9, characterized in that: The defective product rejection device includes a conveyor belt and a material sensor installed on the conveyor belt. The moving direction of the conveyor belt is perpendicular to the moving direction of the first conveyor belt and the moving direction of the second conveyor belt.

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