Charging tray rotating device of shuttle peg and shuttle case delivery device of embroidery machine
By introducing a material tray rotation device into the bobbin and bobbin case delivery device of the embroidery machine, and combining X-axis power and rotational power, the problem of low bobbin and bobbin case delivery efficiency in confined spaces of the embroidery machine is solved, and the bobbin and bobbin case can be quickly and conveniently replaced.
Patent Information
- Application Number
- CN202520617151.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-03
AI Technical Summary
Existing bobbin and bobbin case delivery devices for embroidery machines have low delivery efficiency in confined spaces, and the material tray's horizontal movement distance is limited, making it difficult to efficiently replace bobbins and bobbin cases.
Design a tray rotation device that combines an X-axis power unit and a rotation power unit to realize the rotation and translation functions of the tray, shorten the translation distance, and realize the convenient insertion and removal of the bobbin and bobbin case through a rotating tray and magnetic block.
To improve the delivery efficiency of bobbin and bobbin case in confined spaces, simplify the bobbin and bobbin case replacement process, reduce space limitations, and achieve fast and convenient bobbin and bobbin case replacement.
Smart Images

Figure CN223921761U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile equipment technology, and in particular to a material tray rotation device for a bobbin and bobbin case delivery device for an embroidery machine. Background Technology
[0002] When the embroidery machine is working, it has multiple embroidery stations spaced apart in the X direction and feeds the fabric in the Y direction to perform batch embroidery processing on a large area of fabric. After the embroidery is completed, the entire piece of fabric is cut according to the needs of subsequent processing to improve the efficiency of embroidery processing. Therefore, each embroidery station in the X direction of the embroidery machine is provided with a bobbin and bobbin case mounting position for supplying embroidery thread. The bobbin and bobbin case for winding embroidery thread are inserted and fixed in the Y direction inside the mounting position.
[0003] In existing technologies, bobbin and bobbin case replacement in multiple stations of embroidery machines is mostly performed using thread-changing robots.
[0004] For example, the applicant's first-generation product: CN2024225364398 - A multi-station bobbin and bobbin case replacement and delivery device for an embroidery machine, including a power supply guide rail and a three-axis delivery unit; wherein the top of the power supply guide rail is slidably connected to the three-axis delivery unit, the middle of the power supply guide rail supplies power to the brushes of the three-axis delivery unit through conductive copper sheets, and a rack is embedded on one side of the lower part of the power supply guide rail and is fixedly supported in the Z and Y directions to provide translational force for the three-axis delivery unit; the three-axis delivery unit includes a dual-axis robotic arm and a translational tray, the gripping end of the dual-axis robotic arm and the translational tray cooperate in a three-axis manner to replace and deliver bobbins and bobbin cases at the workstation of the embroidery machine. This device aims to improve the positioning and gripping accuracy of the robotic claw relative to the bobbin and bobbin case, and effectively increases the load-bearing capacity of the bobbin and bobbin case within the device, while reducing the force load on the power supply guide rail of the overall device, thereby solving the problems of poor positioning accuracy and low delivery efficiency of bobbin and bobbin case delivery devices in the prior art.
[0005] For example, the applicant's second-generation product, CN2025203521485, discloses a delivery device for bobbin and bobbin case of an embroidery machine. This delivery device includes a power supply rail and a three-axis delivery unit. The three-axis delivery unit includes a Z-shaped translation plate, a dual-axis robotic arm, and a translation tray. A Y-direction extending bend is integrally formed in the middle of the translation plate, which is X-directionally slidably fastened to the top and side wall of the power supply rail. The translation tray is X-directionally slidably supported on the side wall of the translation plate above the power supply rail. A dual-axis robotic arm, capable of Z-direction lifting and Y-direction extension and retraction, is arranged on the side wall of the translation plate to grasp the bobbin and bobbin case on the translation tray. A main power motor, brushes, and electronic control components are arranged on the side wall of the translation plate to the side of the power supply rail. Compared to the applicant's previous generation product, this device has a higher integration level, shortens the overall length of the coaxial transmission connection between the motor and the screw, and brings the overall center of gravity of the three-axis delivery unit closer to the power supply rail, reducing the lateral load on the power supply rail.
[0006] The above products all use a flat translation tray to mount the bobbin and bobbin case, which differs from this application as follows: Figure 5 As shown, in the first-generation and second-generation products, when the material tray delivers bobbins and bobbin cases from the leftmost station to the rightmost station, the X-axis power unit needs to drive the material tray to translate a distance D. However, in this application, since the material tray can rotate and translate, it only needs to translate a distance d to remove all bobbins and bobbin cases from the material tray. Compared with the first-generation and second-generation products, it is more suitable for working conditions with limited space and restricted material tray translation distance. Utility Model Content
[0007] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a material tray rotation device for the bobbin and bobbin case delivery device of an embroidery machine. This material tray rotation device enables the rotating material tray to have X-axis translation and XZ vertical plane rotation functions, shortening the translation distance of the rotating material tray when the robot arm picks up the bobbin and bobbin case, further reducing the adverse effects of space constraints on the operation of the bobbin and bobbin case delivery device, and the structure is simple and easy to implement.
[0008] Therefore, this utility model proposes a material tray rotation device for a bobbin and bobbin case delivery device for an embroidery machine, defining the arrangement direction of the workstations on the embroidery machine as the X direction, the delivery direction for inserting and removing bobbins and bobbin cases at each workstation as the Y direction, and the direction of gravity as the Z direction.
[0009] The tray rotation device is arranged on the translation plate of the three-axis delivery unit. The tray rotation device includes a window plate, a rotating tray, a rotating tray, an X-axis power unit, and a rotation power unit.
[0010] The translation plate has a Y-direction through-flow translation clearance window. The window plate is slidably connected in the X direction on the side of the translation plate facing away from the embroidery machine. An X-axis power unit is provided on the side of the translation plate facing the embroidery machine to provide X-direction translational force for the window plate. A rotating tray and a rotating power unit are Y-direction through-connected on the window plate. The rotating tray is circumferentially and radially limited and axially pluggable to a rotating material tray on the side of the rotating tray facing away from the embroidery machine. The rotating power unit provides rotational power to the side of the rotating tray facing the embroidery machine.
[0011] Preferably, the X-axis power unit includes an X-axis motor, an X-axis screw, and an X-axis translation block. The X-axis motor is fixed on the side of the translation plate facing the embroidery machine, and the power output end of the X-axis motor is coaxially fixed to the X-axis screw. The X-axis screw is threadedly connected to the X-axis translation block, one side of which slides against a Y-axis side of the translation plate facing the embroidery machine. The top of the X-axis translation block extends Y-axis through the translation clearance window and is fixedly connected to the window plate.
[0012] Preferably, the rotary power unit includes a rotary motor and a transmission belt, wherein the rotary motor is fixed on the side of the window panel facing away from the embroidery machine, and the power output end of the rotary motor and the power output end of the rotary tray are both rotated and inserted into the side of the window panel facing the embroidery machine and are connected by the transmission belt.
[0013] Preferably, a plurality of Y-direction protruding pins are fixed on the side of the rotating tray facing away from the embroidery machine, and a plurality of magnetic blocks are also embedded and fixed on the rotating tray on this side; the rotating tray is Y-direction fitted onto the pins and the magnetic blocks provide Y-direction adsorption and positioning for the rotating tray.
[0014] The advantages and technical effects of this utility model are as follows:
[0015] This utility model discloses a material tray rotation device for a bobbin and bobbin case delivery device for an embroidery machine. Compared to the first and second generation products, it firstly provides clearance through a translational clearance window, and then arranges a rotational power unit on the window plate to provide rotational power for the rotating material tray. This is not limited by the position of the translational plate relative to the rotational power unit during the translation of the window plate. The X-axis power unit provides translational force to the window plate, which in turn provides translational force to the rotating material tray. This allows the rotating material tray to perform coordinated translational and rotational actions during operation, reducing the material tray translation distance D of the first and second generation products to d. Figure 5 As shown.
[0016] This utility model discloses a rotating tray device for delivering bobbin cores and bobbin cases in an embroidery machine. It features a quick and convenient retrieval mechanism for the rotating tray. The tray is positioned and inserted circumferentially and radially by pins on the rotating tray. A magnetic block provides a Y-axis suction force to the tray, thereby enabling the rotating tray to be axially inserted and removed from the rotating tray. This axially insertable and removable function facilitates the replacement of empty rotating trays by operators, thus enabling batch replacement of empty bobbin cores and bobbin cases. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention (front view at 45°).
[0018] Figure 2 This is a three-dimensional structural diagram of the material tray rotating device in this utility model (front view at 45°).
[0019] Figure 3 This is a three-dimensional structural diagram of the material tray rotating device in this utility model (top view from the back at 45°).
[0020] Figure 4 This is an exploded structural diagram showing the connection posture of the rotating pallet and the rotating tray in this utility model;
[0021] Figure 5A comparative diagram of the maximum X-axis displacement distance of the material tray for multiple generations of products of the applicant;
[0022] In the diagram: 1-Transfer plate; 2-Transfer clearance window; 3-Rotating tray; 4-Window plate; 5-Rotating motor; 6-Transmission belt; 7-Rotating pallet; 8-X-axis screw; 9-X-direction transfer block; 10-X-axis motor; 11-Magnetic block; 12-Pin rod. Detailed Implementation
[0023] The embodiments of the utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the utility model, and should not be construed as limiting the utility model.
[0024] This utility model proposes a material tray rotation device for a bobbin and bobbin case delivery device for an embroidery machine. The arrangement direction of the workstations on the embroidery machine is defined as the X direction, the delivery direction for inserting and removing bobbins and bobbin cases at each workstation is defined as the Y direction, and the direction of gravity is defined as the Z direction.
[0025] The tray rotation device is arranged on the translation plate 1 of the three-axis delivery unit. The tray rotation device includes a window plate 4, a rotating tray 7, a rotating tray 3, an X-axis power unit, and a rotation power unit.
[0026] The translation plate has a Y-direction through translation clearance window 2. The window plate is slidably connected to the side of the translation plate facing away from the embroidery machine in the X direction. An X-axis power unit is provided on the side of the translation plate facing the embroidery machine to provide X-direction translational force for the window plate. A rotating tray and a rotating power unit are connected through the window plate in the Y direction. The rotating tray is circumferentially and radially limited and axially pluggable to the rotating material tray on the side of the rotating tray facing away from the embroidery machine. The rotating power unit provides rotational power to the side of the rotating tray facing the embroidery machine.
[0027] Preferably, the X-axis power unit includes an X-axis motor 10, an X-axis screw 8, and an X-axis translation block 9. The X-axis motor is fixed on the side of the translation plate facing the embroidery machine, and the power output end of the X-axis motor is coaxially fixed to the X-axis screw. The X-axis screw is threadedly connected to the X-axis translation block, and one side of the X-axis translation block slides against a Y-axis side of the translation plate facing the embroidery machine. The top of the X-axis translation block extends Y-axis through the translation clearance window and is fixedly connected to the window plate.
[0028] Preferably, the rotating power unit includes a rotating motor 5 and a transmission belt 6, wherein the rotating motor is fixed on the side of the window panel facing away from the embroidery machine, and the power output end of the rotating motor and the power output end of the rotating tray are both rotated and inserted into the side of the window panel facing the embroidery machine and are connected by the transmission belt.
[0029] Preferably, a plurality of Y-direction protruding pins 12 are fixed on the side of the rotating tray facing away from the embroidery machine, and a plurality of magnetic blocks 11 are also embedded and fixed on the rotating tray on this side; the rotating tray is Y-direction mounted on the pins and the magnetic blocks provide Y-direction adsorption and positioning for the rotating tray.
[0030] To more clearly illustrate the specific implementation of this utility model, an embodiment is provided below:
[0031] This utility model relates to a material tray rotation device for a bobbin and bobbin case delivery device for an embroidery machine, such as... Figure 1 , 5 As shown, when the rotating tray coordinates rotation and translation, the translation distance of the translation tray in both the first and second generation products can be significantly shortened. Figure 5 As shown, this design is more suitable for situations where the lower space of an embroidery machine is limited and the translational distance of the transfer tray is restricted. Furthermore, the rotating tray of this application is designed with a convenient removal function. When all the bobbins and bobbins loaded with new thread are installed in the embroidery machine, and all the empty bobbins and bobbins in the embroidery machine have been replaced with the rotating tray, the rotating tray can be manually removed from the rotating pallet, and a rotating tray fully loaded with new thread bobbins and bobbins can be reinstalled on the rotating pallet, thereby achieving batch and rapid replacement of empty bobbins and bobbins.
[0032] Finally, any parts of the utility model not described herein shall utilize mature products and technologies already available in the prior art.
[0033] In the description of this specification, references to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example that are included in the embodiment or example of the utility model.
[0034] Although embodiments of the utility model have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined by the claims and their equivalents.
Claims
1. A tray rotating device of a bobbin case delivery device of an embroidery machine, the arrangement direction of stations on the embroidery machine is defined as X direction, the delivery direction of bobbins or bobbin cases inserted and replaced on each station is Y direction, and the direction of gravity is Z direction. characterized in that The tray rotating device is arranged on a translation plate of a three-axis delivery unit, and comprises a window plate, a rotating tray, a rotating tray, an X-axis power unit and a rotating power unit. A translation window is formed in the translation plate in Y direction, the window plate is slidably connected to the side of the translation plate away from the embroidery machine in X direction, and the X-axis power unit is arranged on the side of the translation plate facing the embroidery machine to provide X-direction translation power for the window plate; the rotating tray and the rotating power unit are connected to the window plate in Y direction; the rotating tray is circumferentially and radially limited on the side of the rotating tray away from the embroidery machine and is axially inserted and hung to the rotating tray, and the rotating power unit is provided on the side of the rotating tray facing the embroidery machine.
2. A rotary device for a tray of a bobbin case delivery device of an embroidery machine according to claim 1, characterized in that: The X-axis power unit comprises an X-axis motor, an X-axis screw and an X-direction translation block, the X-axis motor is fixed on the side of the translation plate facing the embroidery machine, the power output end of the X-axis motor is coaxially connected to the X-axis screw; the X-axis screw is threadedly connected to the X-direction translation block, one side of the X-direction translation block is slidably attached to one Y-direction side of the translation plate facing the embroidery machine, and the top of the X-direction translation block extends in Y direction and penetrates the translation window and is fixedly connected to the window plate.
3. A rotary device for a tray of a bobbin case delivery device of an embroidery machine according to claim 1, characterized in that: The rotating power unit comprises a rotating motor and a transmission belt, the rotating motor is fixed on the side of the window plate away from the embroidery machine, the power output end of the rotating motor and the power output end of the rotating tray are both rotatably and penetratingly inserted into the side of the window plate facing the embroidery machine and are power-connected by the transmission belt.
4. A rotary device for a tray of a bobbin case delivery device of an embroidery machine according to claim 1, characterized in that: A plurality of Y-direction protruding pins are fixed on the side of the rotating tray away from the embroidery machine, and a plurality of magnetic blocks are embedded and fixed on the rotating tray; the rotating tray is sleeved on the pins in Y direction and is provided with Y-direction adsorption positioning by the magnetic blocks.