Reverberatory furnace flue port

Abstract

The utility model relates to the technical field of flue ports, and discloses a reverberatory furnace flue port which comprises a metal barrel, the bottom of the metal barrel is fixedly connected with a fixed steel ring, the top of the fixed steel ring is in threaded connection with a plurality of screws, the top of the metal barrel is fixedly connected with a transmission pipe, and the transmission pipe is connected with a plurality of screws. And the top of the conveying pipe is fixedly connected with a cooling pipe, the top of the cooling pipe is fixedly connected with a heat insulation cover, the left side of the cooling pipe is in threaded connection with a second threaded rod, the bottom of the inner side of the metal barrel is fixedly connected with a third micropore filter screen, and the bottom of the inner side of the metal barrel is fixedly connected with a fixing ring. According to the utility model, the rotating fan can accelerate the flowing of flue gas in the metal barrel, the uniform distribution of temperature is facilitated, the cooling pipe is used for cooling high-temperature flue gas, and the heat insulation cover is used for reducing the heat damage to subsequent parts of the device, so that surrounding operators are protected from being influenced by high temperature, and the working safety is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of flue gas outlet technology, and in particular to a flue gas outlet for a reverberatory furnace. Background Technology

[0002] The flue is an indispensable channel for the discharge of high-temperature flue gas during the operation of a reverberatory furnace. During the continuous operation of the reverberatory furnace, the intense combustion of fuel generates a large amount of high-temperature flue gas. Without the flue to provide a smooth discharge path, the high-temperature flue gas will continue to accumulate in the furnace, accompanied by high pressure. If blockage or unreasonable design leads to obstruction of flue gas discharge, the pressure inside the furnace will rise sharply, causing serious safety accidents and even damaging the furnace structure. The design of the flue ensures that the flue gas is discharged stably and efficiently, maintaining a suitable gas pressure state inside the furnace, ensuring the safe and stable operation of the reverberatory furnace, and allowing the smelting and heating processes to proceed smoothly.

[0003] In traditional flue gas outlet designs, the inability to control airflow leads to significant resistance to flue gas emission, hindering smooth discharge. This increases furnace pressure, causing backflow of flue gas, impacting production operations and the environment. The temperature at the flue gas outlet of a reverberatory furnace is very high, and materials exposed to prolonged high temperatures are prone to softening, deformation, or even melting. This not only affects the normal function of the flue gas outlet but can also cause safety accidents. Furthermore, it reduces the thermal insulation performance of the flue gas outlet material, increases energy consumption, and raises the temperature around the outlet, affecting the safety of operators and the normal operation of surrounding equipment. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a reverberatory furnace flue outlet, which aims to improve the existing technology's inability to control airflow, achieve smooth discharge, and address the problems of reduced material insulation performance affecting the normal function of the flue outlet, as well as the impact on operator safety and the normal operation of surrounding equipment.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a reverberatory furnace flue outlet, comprising a metal barrel, a fixing steel ring fixedly connected to the bottom of the metal barrel, a plurality of screws threadedly connected to the top of the fixing steel ring, a transmission pipe fixedly connected to the top of the metal barrel, a cooling pipe fixedly connected to the top of the transmission pipe, a heat insulation cover fixedly connected to the top of the cooling pipe, a threaded rod two threadedly connected to the left side of the cooling pipe, a microporous filter three fixedly connected to the inner bottom of the metal barrel, a fixing ring fixedly connected to the inner bottom of the metal barrel, a fixing frame fixedly connected inside the fixing ring, a rotating fan fixedly connected to the bottom of the fixing frame, and a purification device fixedly connected to the top of the heat insulation cover, the purification device being used to purify the gas.

[0006] As a further description of the above technical solution:

[0007] The purification device includes a transmission channel, the bottom of which is fixedly connected to the top of a heat insulation cover. A microporous filter screen is fixedly connected inside the transmission channel. A purification bucket is fixedly connected to the top of the transmission channel. Activated carbon is fixedly connected to the bottom inner side of the purification bucket. A second microporous filter screen is fixedly connected to the top inner side of the purification bucket. A fixing rod passes through the interior of both the activated carbon and the second microporous filter screen. A threaded rod is threadedly connected to the top of the fixing rod.

[0008] As a further description of the above technical solution:

[0009] A fixed bracket is fixedly connected to the right side of the metal barrel, and a load-bearing plate is fixedly connected to the bottom of the fixed bracket.

[0010] As a further description of the above technical solution:

[0011] An extension rod is fixedly connected to the top of the fixed bracket, and a connecting plate is fixedly connected to the top left side of the extension rod.

[0012] As a further description of the above technical solution:

[0013] Rubber rings are fixedly connected to the left side of threaded rod 2 and the top of threaded rod 1, and rotating handles are fixedly connected to the left side of threaded rod 2 and the top of threaded rod 1.

[0014] As a further description of the above technical solution:

[0015] A glass slot is fixedly opened on the outer left side of the transmission tube, and a glass plate is fixedly connected inside the glass slot.

[0016] As a further description of the above technical solution:

[0017] The transmission tube has fixed slots on both the front and rear sides, and threaded pins are threaded to both the front and rear sides of the fixed slots.

[0018] As a further description of the above technical solution:

[0019] A pressure gauge is fixedly connected to the outer left side of the transmission tube, and a pointer is slidably connected to the front side of the pressure gauge.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the rotating fan at the bottom of the fixing frame inside the fixing ring can accelerate the flow of flue gas in the metal barrel, allowing the flue gas to enter the cooling pipe more quickly. The cooling pipe can cool down the high-temperature flue gas. The cooling medium in the cooling pipe reduces the temperature of the flue gas. The heat insulation cover can reduce thermal damage to subsequent components of the device, ensuring smooth discharge of flue gas and normal operation of the material's heat insulation performance. This protects the surrounding operators from high temperatures and ensures work safety.

[0022] 2. In this utility model, a microporous filter screen fixed inside the transmission channel filters the flue gas, and activated carbon fixed at the bottom of the inner side of the purification barrel removes harmful gases and some small particulate pollutants from the flue gas through adsorption. The microporous filter screen performs a final filtration of the flue gas after adsorption and purification by activated carbon, ensuring the filtration and purification of the flue gas, thereby achieving the quality of purified flue gas. Attached Figure Description

[0023] Figure 1 This is a perspective view of a reverberatory furnace flue outlet proposed in this utility model;

[0024] Figure 2 This is a top view of a reverberatory furnace flue outlet proposed in this utility model;

[0025] Figure 3 This is a split view of a metal barrel for the flue gas outlet of a reverberatory furnace according to the present invention.

[0026] Figure 4 This is a split view of a purification tank at the flue gas outlet of a reverberatory furnace according to the present invention.

[0027] Figure 5 This is a schematic diagram of the structure of a fixed support for the flue gas outlet of a reverberatory furnace proposed in this utility model.

[0028] Legend:

[0029] 1. Metal bucket; 2. Purification device; 201. Transmission channel; 202. Purification bucket; 203. Microporous filter screen one; 204. Activated carbon; 205. Microporous filter screen two; 206. Fixing rod; 207. Threaded rod one; 3. Fixing steel ring; 4. Screw; 5. Transmission pipe; 6. Cooling pipe; 7. Heat insulation cover; 8. Threaded rod two; 9. Microporous filter screen three; 10. Rotating fan; 11. Fixing frame; 12. Fixing ring; 13. Fixing bracket; 14. Load-bearing plate; 15. Glass plate; 16. Pressure gauge; 17. Fixing slot; 18. Rotating handle; 19. Extension rod; 20. Glass slot; 21. Rubber ring; 22. Pointer; 23. Threaded screw; 24. Connecting plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 , Figure 2 and Figure 3 An embodiment of this utility model provides: a reverberatory furnace flue outlet, including a metal barrel 1 with heat resistance, a fixing steel ring 3 fixedly connected to the bottom of the metal barrel 1, and multiple screws 4 threadedly connected to the top of the fixing steel ring 3 for fixing to the structure, a transmission pipe 5 fixedly connected to the top of the metal barrel 1 for guiding flue gas, a cooling pipe 6 fixedly connected to the top of the transmission pipe 5 for reducing the flue gas temperature, a heat insulation cover 7 fixedly connected to the top of the cooling pipe 6 for heat insulation, a threaded rod 8 threadedly connected to the left side of the cooling pipe 6 for completing the circulation and replacement of the cooling medium, a microporous filter screen 9 fixedly connected to the bottom inner side of the metal barrel 1 for intercepting larger particulate impurities, a fixing ring 12 fixedly connected to the bottom inner side of the metal barrel 1 for fixing the structure, a fixing frame 11 fixedly connected inside the fixing ring 12 for providing an installation base for the fan, a rotating fan 10 fixedly connected to the bottom of the fixing frame 11 for accelerating the airflow transmission, and a purification device 2 fixedly connected to the top of the heat insulation cover 7 for purifying the gas;

[0032] Specifically, the metal drum 1 possesses high heat resistance, maintaining a stable structural state even when facing the continuous high temperatures generated by the reverberatory furnace. Multiple threaded holes are distributed on the top of the fixing steel ring 3, through which multiple screws 4 are threadedly connected to the reverberatory furnace structure for a secure connection. A transmission pipe 5 is fixedly connected to the top of the metal drum 1. The purpose of the transmission pipe 5 is to ensure that the high-temperature flue gas inside the metal drum 1 can be efficiently guided through the cooling pipe 6. The top of the transmission pipe 5 is fixedly connected to the cooling pipe 6, which circulates a cooling medium, allowing heat exchange between the cooling medium and the high-temperature flue gas, reducing the flue gas temperature and minimizing thermal damage to subsequent components. A threaded rod 8 is installed on the left side of the cooling pipe 6 via a threaded connection. The cooling medium is circulated and replaced through a pipe connected to the threaded rod 8. A heat insulation cover 7 is fixedly connected to the top, which can reduce the diffusion of heat from the cooled flue gas to the surrounding environment and play a heat insulation role. A microporous filter screen 9 is fixedly connected to the bottom of the inner side of the metal barrel 1 to perform preliminary filtration of the flue gas entering the flue and intercept larger particulate impurities in the flue gas. A fixing ring 12 is fixedly connected to the bottom of the inner side of the metal barrel 1 to provide stable support and ensure that the rotating fan 10 remains stable during operation. The rotating fan 10 is fixedly connected to the bottom of the fixing frame 11 to accelerate the airflow transmission speed in the metal barrel 1, so that the flue gas enters the transmission pipe 5 and the cooling pipe 6 more quickly, improves the flue gas treatment efficiency, and makes the flue gas temperature distribution more uniform, which helps to enhance the cooling effect of the cooling pipe 6 on the flue gas. A purification device 2 is fixedly connected to the top of the heat insulation cover 7. The purification device 2 is used to purify the gas.

[0033] Reference Figure 1 , Figure 2 and Figure 4 The purification device 2 includes a transmission channel 201. The bottom of the transmission channel 201 is fixedly connected to the top of the heat insulation cover 7 to guide the transmission of flue gas. A microporous filter screen 203 is fixedly connected inside the transmission channel 201 for initial fine filtration. A purification tank 202 is fixedly connected to the top of the transmission channel 201 to provide a stable space for purification. Activated carbon 204 is fixedly connected to the bottom inside the purification tank 202 to remove harmful gases and impurities from the flue gas. A microporous filter screen 205 is fixedly connected to the top inside the purification tank 202 to intercept particles and fine impurities carried out. Fixing rods 206 penetrate the interior of both the activated carbon 204 and the microporous filter screen 205 to provide stable support. A threaded rod 207 is threadedly connected to the top of the fixing rod 206 to enable installation and disassembly.

[0034] Specifically, the purification device 2 includes a transmission channel 201, the bottom of which is fixedly connected to the top of the heat insulation cover 7, guiding the cooled flue gas from the heat insulation cover 7 to the purification tank 202, ensuring the continuity of the purification process. A microporous filter screen 203 is fixedly connected inside the transmission channel 201, performing initial fine filtration on the flue gas entering the transmission channel 201, effectively intercepting tiny particulate impurities and preventing them from entering the subsequent purification tank 202 and affecting the purification effect. The purification tank 202 is fixedly connected to the top of the transmission channel 201, providing a stable space for the purification reaction and accommodating activated carbon 204 purification material for deep purification of the flue gas. Activated carbon 204 is fixedly connected to the bottom inner side of the purification tank 202. Activated carbon 204 has a highly developed pore structure, enabling it to efficiently remove harmful gases, odor molecules, and some fine particulate pollutants from the flue gas through physical adsorption, significantly reducing emissions. The purification unit 202 features a low pollutant content in the flue gas. A microporous filter screen 205 is fixedly connected to the top inner side of the purification tank 202. This screen further filters the flue gas purified by activated carbon 204, intercepting particles and other extremely fine impurities that may be carried out with the airflow, ensuring the purified flue gas is pure and free of solid impurities. Both activated carbon 204 and microporous filter screen 205 have internal fixing rods 206. These rods provide stable support for the activated carbon 204 and microporous filter screen 205, maintaining their fixed positions during flue gas flow and ensuring the stability and continuity of the purification process. A threaded rod 207 is threaded to the top of the fixing rod 206, allowing for easy installation and removal of the fixing rod 206 by rotating the threaded rod 207. This facilitates inspection, replacement, or maintenance of the activated carbon 204 and microporous filter screen 205, ensuring the purification device 2 always operates at high efficiency.

[0035] Reference Figure 1 and Figure 5 A fixed bracket 13 is fixedly connected to the right side of the metal bucket 1 to provide support. A load-bearing plate 14 is fixedly connected to the bottom of the fixed bracket 13 to increase the contact area. An extension rod 19 is fixedly connected to the top of the fixed bracket 13 to expand the operating space of the flue. A connecting plate 24 is fixedly connected to the top left side of the extension rod 19 to make the connection more stable. Rubber rings 21 are fixedly connected to the left side of the threaded rod 28 and the top of the threaded rod 1 207 to prevent the cooling medium from leaking. A rotating handle 18 is fixedly connected to the left side of the threaded rod 28 and the top of the threaded rod 1 207 for easy operation.

[0036] Specifically, a fixed bracket 13 is fixedly connected to the right side of the metal barrel 1. The fixed bracket 13 supports the metal barrel 1, enhances its overall stability, and ensures reliable operation of the flue outlet under complex working conditions. A load-bearing plate 14 is fixedly connected to the bottom of the fixed bracket 13. The load-bearing plate 14 increases the contact area with the support surface, distributes the weight of the metal barrel 1 and the internal medium, and prevents damage to the support surface due to pressure concentration. An extension rod 19 is fixedly connected to the top of the fixed bracket 13. The extension rod 19 can expand the operating space of the flue outlet, facilitate the connection or installation of other auxiliary equipment, and meet diverse usage needs. A fixed rod 19 is fixedly connected to the top left side of the extension rod 19. The connecting plate 24 provides a connection point for external equipment. It can be securely connected to other components through bolts, improving the scalability of the flue system. Rubber rings 21 are fixedly connected to the left side of threaded rod 28 and the top of threaded rod 1 207. Rubber rings 21 can enhance the sealing of the connection, prevent the leakage of cooling medium or gas, and ensure the normal operation of the system. Rotary handles 18 are fixedly connected to the left side of threaded rod 28 and the top of threaded rod 1 207. Rotary handles 18 are easy for operators to hold, provide a larger lever for applying force, make the rotation of the threaded rod easier and more convenient, and improve the efficiency of equipment maintenance and adjustment.

[0037] Reference Figure 1 , Figure 2 A glass slot 20 is fixedly provided on the outer left side of the transmission tube 5 for secure installation of glass. A glass plate 15 is fixedly connected inside the glass slot 20 for easy observation. Fixed slots 17 are fixedly provided on the front and rear sides of the transmission tube 5 for easy connection and fixation. Threaded nails 23 are threadedly connected to the front and rear sides of the fixed slots 17 to achieve a secure connection. A pressure gauge 16 is fixedly connected on the outer left side of the transmission tube 5 for real-time monitoring. A pointer 22 is slidably connected to the front of the pressure gauge 16 to intuitively display the pressure value.

[0038] Specifically, a glass slot 20 is fixedly provided on the outer left side of the transmission pipe 5. The glass slot 20 is used to securely install the glass plate 15, providing a viewing window for operators to observe the flow of flue gas inside the transmission pipe 5. The glass plate 15 is fixedly connected inside the glass slot 20. The glass plate 15 ensures the sealing of the transmission pipe 5 while allowing operators to visually inspect the condition inside the pipe and detect abnormalities in a timely manner. Fixing slots 17 are fixedly provided on the front and rear sides of the outer side of the transmission pipe 5. The fixing slots 17 provide positions for the installation of threaded nails 23, facilitating connection with external equipment or protective devices. The protective structure is connected and fixed; the front and rear sides of the fixing slot 17 are threaded with threaded nails 23. The threaded nails 23 can be tightened or loosened to achieve a stable connection or disassembly with other components to meet different installation requirements; a pressure gauge 16 is fixedly connected to the outer left side of the transmission pipe 5. The pressure gauge 16 can monitor the air pressure value in the transmission pipe 5 in real time and provide data basis for judging the system operating status; a pointer 22 is slidably connected to the front side of the pressure gauge 16. The pointer 22 moves with the change of air pressure in the pipe and clearly and intuitively indicates the current air pressure value, which is convenient for operators to read.

[0039] Working principle: The flue gas first enters the metal barrel 1. The rotating fan 10 accelerates the flow of flue gas in the metal barrel 1. The microporous filter screen 3 9 at the bottom of the inner side of the metal barrel 1 intercepts and filters larger particulate impurities in the flue gas. The flue gas passing through the microporous filter screen 3 9 flows quickly to the transmission pipe 5. The transmission pipe 5 guides the treated flue gas to the cooling pipe 6. The cooling pipe 6 uses the internal cooling medium to exchange heat with the high temperature flue gas, which quickly reduces the temperature of the flue gas. The heat insulation cover 7 at the top of the cooling pipe 6 prevents the heat of the cooled flue gas from dissipating to the surrounding environment, stabilizing the working environment of the purification device 2.

[0040] The transmission channel 201 introduces the cooled flue gas from the heat insulation cover 7 into the purification tank 202. The microporous filter 203 inside the transmission channel 201 performs initial fine filtration of the flue gas, intercepting tiny particulate impurities. The activated carbon 204 at the bottom of the inner side of the purification tank 202 removes harmful gases, odor molecules, and some fine particulate pollutants from the flue gas through adsorption. The microporous filter 205 at the top of the inner side of the purification tank 202 performs a second filtration, intercepting particles and other extremely fine impurities that may be carried out with the airflow, ensuring that the discharged purified flue gas is pure and free of solid impurities. The fixing rod 206 and the threaded rod 207 stably support the activated carbon 204 and the microporous filter 205, facilitating later inspection, replacement, and maintenance.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A reverberatory furnace mouth comprising a metal bucket (1), characterised in that: The bottom of the metal bucket (1) is fixedly connected with a fixed steel ring (3), the top of the fixed steel ring (3) is threadedly connected with a plurality of screw nails (4), the top of the metal bucket (1) is fixedly connected with a transmission pipe (5), the top of the transmission pipe (5) is fixedly connected with a cooling pipe (6), the top of the cooling pipe (6) is fixedly connected with a heat shield (7), the left side of the cooling pipe (6) is threadedly connected with a threaded rod two (8), the inner bottom of the metal bucket (1) is fixedly connected with a microporous filter screen three (9), the inner bottom of the metal bucket (1) is fixedly connected with a fixed ring (12), the inside of the fixed ring (12) is fixedly connected with a fixed frame (11), the bottom of the fixed frame (11) is fixedly connected with a rotating fan (10), the top of the heat shield (7) is fixedly connected with a purification device (2), and the purification device (2) is used to purify gas.

2. A reverberatory furnace mouth according to claim 1, characterised in that: The purification device (2) comprises a transmission channel (201), the bottom of the transmission channel (201) is fixedly connected to the top of the heat shield (7), the inside of the transmission channel (201) is fixedly connected with a microporous filter screen one (203), the top of the transmission channel (201) is fixedly connected with a purification bucket (202), the inner bottom of the purification bucket (202) is fixedly connected with activated carbon (204), the inner top of the purification bucket (202) is fixedly connected with a microporous filter screen two (205), the inside of the activated carbon (204) and the microporous filter screen two (205) is penetrated with a fixed rod (206), and the top of the fixed rod (206) is threadedly connected with a threaded rod one (207).

3. A reverberatory furnace mouth according to claim 1, wherein: The right side of the metal bucket (1) is fixedly connected with a fixed support (13), and the bottom of the fixed support (13) is fixedly connected with a bearing plate (14).

4. A reverberatory furnace mouth according to claim 3, wherein: The top of the fixed support (13) is fixedly connected with an extension rod (19), and the left top end of the extension rod (19) is fixedly connected with a connecting plate (24).

5. A reverberatory furnace mouth according to claim 1 wherein: The left side of the threaded rod two (8) and the top of the threaded rod one (207) are fixedly connected with rubber rings (21), and the left side of the threaded rod two (8) and the top of the threaded rod one (207) are fixedly connected with rotating handles (18).

6. A reverberatory furnace mouth according to claim 1 wherein: The outside left side of the transmission pipe (5) is fixedly provided with a glass clamping groove (20), and the inside of the glass clamping groove (20) is fixedly connected with a glass plate (15).

7. A reverberatory furnace mouth according to claim 1 wherein: The outside front and back sides of the transmission pipe (5) are fixedly provided with fixed clamping grooves (17), and the front and back sides of the fixed clamping grooves (17) are threadedly connected with threaded nails (23).

8. A reverberatory furnace mouth according to claim 1 wherein: The outside left side of the transmission pipe (5) is fixedly connected with an air pressure gauge (16), and the front side of the air pressure gauge (16) is slidingly connected with a pointer (22).

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