Crystal directional cutting all-in-one machine

Abstract

The utility model discloses a crystal directional cutting all-in-one machine, which belongs to the technical field of crystal material cutting and comprises a wire winding cylinder assembly, a rack assembly, a tensioning guide assembly, a Y-axis feeding assembly, a Z-axis assembly and a directional instrument assembly. The wire winding cylinder assembly comprises a wire winding cylinder motor, a motor fixing plate, a plum coupling, a roller shaft, a roller, a roller flange, a deep groove ball bearing, a front support, a rear support, a small belt wheel, a belt, a large belt wheel, a lead screw, a bearing seat, a nut, a base plate, a guide rail and a bottom plate. According to the crystal processing system, through optimization in the aspects of realizing integrated operation of crystal orientation and cutting, improving the automation degree, reducing personal errors, increasing flexibility and expandability and the like, the working efficiency, the material utilization rate and the product quality are remarkably improved, the production cost is reduced, and remarkable beneficial effects are brought to the crystal processing industry.

Description

Technical Field

[0001] This utility model relates to the field of crystal material cutting technology, and in particular to an integrated crystal orientation cutting machine. Background Technology

[0002] Crystal orientation is primarily used to determine the direction of a crystal's internal structure. Common methods include manual visual orientation, which relies on the operator's experience and skill to observe the crystal's external geometry, surface growth and corrosion characteristics, and the geometric angular relationships between crystal planes. While simple and easy to perform, this method has low accuracy and requires a high level of operator experience. X-ray crystal orientation utilizes the principle that the wavelength of X-rays is close to the lattice constant of the crystal, thus improving the accuracy and reliability of orientation. Laser crystal orientation is a newer technology that uses the reflected and diffracted light images generated when a laser beam is irradiated onto specific crystal patterns and microscopic pits on the crystal surface to determine the crystal's orientation. This method provides a precise and effective means of crystal orientation. Regardless of the method used, crystal orientation is performed separately from the cutting machine; that is, orientation occurs before cutting. This intermediate movement affects the error during crystal orientation and cutting, resulting in suboptimal results. Therefore, a crystal orientation and cutting integrated machine is needed, combining crystal orientation and cutting functions. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing an integrated crystal orientation cutting machine.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: a crystal orientation cutting integrated machine, including a wire winding drum assembly, a frame assembly, a tensioning and guiding assembly, a Y-axis feed assembly, a Z-axis assembly, and an orientation instrument assembly. The wire winding drum assembly includes a wire winding drum motor, a motor fixing plate, a perforated coupling, a drum shaft, a drum, a drum flange, a deep groove ball bearing, a front support, a rear support, a small pulley, a belt, a large pulley, a lead screw, a bearing seat, a lead screw nut, a pad, a guide rail, and a base plate. The wire winding drum motor is fixed on the motor fixing plate, which is connected to the front support. The drum is connected to the drum shaft via the drum flange. The drum shaft is fixed to the front and rear supports via deep groove ball bearings. The front and rear supports are fixed to the pad plate. The small pulley is fixed to the drum shaft and connected to the large pulley via a belt. The large pulley is fixed to the lead screw, which is fixed to the pad plate via a bearing seat. The lead screw nut is connected to the base plate, and the guide rail is fixed to the base plate.

[0005] As a further description of the above technical solution:

[0006] The frame assembly includes a winding drum support plate, a frame top plate, a guide shaft, a connecting profile, a base plate, and feet; the winding drum support plate, the frame top plate, the base plate, and the feet are connected together by the connecting profile, and the guide shaft is fixed between the base plate and the frame top plate.

[0007] As a further description of the above technical solution:

[0008] The tensioning guide assembly includes a vertical support plate, a guide wheel fixing connection plate, a guide wheel fixing plate, a guide wheel, a tensioning cylinder, a cylinder fixing plate, a connecting pin, a tensioning wheel fixing plate, a slider, a tensioning wheel guide rail, and a tensioning wheel. The guide wheel is fixed on the guide wheel fixing plate, and the guide wheel fixing plate is connected to the vertical support plate through the guide wheel fixing connection plate. The tensioning cylinder is fixed on the cylinder fixing plate and is connected to the tensioning wheel fixing plate through the connecting pin. The tensioning wheel fixing plate is fixed to the slider, the slider is connected to the tensioning wheel guide rail, the tensioning wheel guide rail is fixed on the vertical support plate, and the tensioning wheel is fixed on the tensioning wheel fixing plate.

[0009] As a further description of the above technical solution:

[0010] The Y-axis feed assembly includes a Y-axis base plate, a Y-axis lead screw bearing housing, a Y-axis lead screw, a lead screw coupling, a Y-axis motor housing, a Y-axis drive motor, a Y-axis nut, a movable stage, an electrically controlled rotary table, a rotary table base plate, a spindle base plate, a spindle spindle, a spindle platform, an angular contact bearing, a spindle coupling, and a spindle drive motor. The Y-axis lead screw is fixed to the Y-axis base plate via the Y-axis lead screw bearing housing, the Y-axis motor housing is fixed to the Y-axis base plate, and the Y-axis drive... The drive motor is fixed on the Y-axis motor mount. The Y-axis drive motor is connected to the Y-axis lead screw via a lead screw coupling. The Y-axis lead screw nut is connected to the Y-axis lead screw and is fixed on the moving platform. The turntable base plate is fixed on the moving platform via an electrically controlled turntable. The spindle base plate is fixed on the turntable base plate. The spindle main shaft is mounted on the spindle main shaft seat of the spindle turntable via angular contact bearings. The spindle drive motor is connected to the spindle main shaft of the spindle turntable via a spindle coupling. The spindle platform carrying plate is fixed on the spindle main shaft of the spindle turntable.

[0011] As a further description of the above technical solution:

[0012] The Z-axis assembly includes a handle shaft support, a support bearing, a handle shaft, a handle shaft coupling, a Z-axis drive motor, a drive motor mount, a drive motor coupling, a lift, a lift screw, and a lift nut. The handle shaft is fixed to the handle shaft support via the support bearing. The handle shaft coupling fixes the handle shaft and the Z-axis drive motor together. The Z-axis drive motor is mounted on the drive motor mount. The drive motor coupling fixes the Z-axis drive motor and the lift together. The lift screw connects the lift nut and the lift together.

[0013] As a further description of the above technical solution:

[0014] The orientation instrument assembly includes an orientation instrument body, a crystal orientation component, and a body fixing connection plate; the crystal orientation component is fixed on the orientation instrument body, and the body fixing connection plate is connected to the orientation instrument body.

[0015] This utility model has the following beneficial effects:

[0016] In this invention, the system integrates crystal orientation and cutting functions, realizing a unified operation process from crystal orientation detection and position adjustment to final cutting. This design significantly reduces the number of operation steps and the time required, thereby improving overall work efficiency.

[0017] In this invention, the system accurately locates the crystal's production direction through the precise rotation of the electrically controlled turntable and the spindle of the central stage, ensuring orientation accuracy. Subsequently, the cutting line performs reciprocating linear motion under the guidance of guide wheels and tension wheels. Combined with the precise movement of the lifting screw controlled by the Z-axis drive motor, high-precision cutting of the crystal is achieved.

[0018] In this invention, the system has a high degree of automation. The operation of large components is completed by motors and electronic control components, which reduces the intervention of human operation and thus reduces the error caused by human factors.

[0019] In this invention, the system design has a certain degree of flexibility and scalability. For example, the driving methods of the Y-axis drive motor and the Z-axis drive motor can be adjusted and optimized according to actual needs; the rotation angle and speed of the electronically controlled turntable and the spindle of the spindle stage can also be precisely controlled to adapt to the processing needs of crystals of different types and sizes.

[0020] In this invention, because the system can achieve high-precision orientation and cutting, it can minimize the waste of crystal materials and improve material utilization. At the same time, automated operation also reduces labor costs, further reducing the overall production cost.

[0021] In this invention, high-precision orientation and cutting help ensure that the quality and performance of the crystal meet the predetermined requirements, thereby improving the quality and market competitiveness of the final product. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of a wire winding assembly for a crystal orientation cutting integrated machine.

[0023] Figure 2 This is a schematic diagram of the frame assembly of a crystal orientation cutting integrated machine.

[0024] Figure 3 This is a schematic diagram of a tensioning and guiding component for a crystal orientation cutting integrated machine.

[0025] Figure 4 This is a schematic diagram of the Y-axis feed assembly of a crystal orientation cutting integrated machine.

[0026] Figure 5 This is a schematic diagram of the Z-axis assembly of a crystal orientation cutting integrated machine.

[0027] Figure 6 This is a schematic diagram of the orientation instrument component of a crystal orientation and cutting integrated machine.

[0028] Figure 7 This is a schematic diagram of the assembly of a crystal orientation cutting integrated machine.

[0029] Legend:

[0030] 1. Wire winding drum motor; 2. Motor mounting plate; 3. Plum blossom coupling; 4. Drum shaft; 5. Drum; 6. Drum flange; 7. Deep groove ball bearing; 8. Front support; 9. Rear support; 10. Small pulley; 11. Belt; 12. Large pulley; 13. Lead screw; 14. Bearing housing; 15. Wire nut; 16. Pad; 17. Guide rail; 18. Base plate; 19. Wire winding drum support plate; 20. Frame upper plate; 21. Guide shaft; 22. Connecting profile; 23. Base plate; 24. Foot; 25. Vertical support plate; 26. Guide wheel fixing plate; 27. Guide wheel fixing plate; 28. Guide wheel; 29. ​​Tensioning cylinder; 30. Cylinder fixing plate; 31. Connecting pin; 32. Tensioning wheel fixing plate; 33. Slider; 34. Tensioning wheel guide rail; 35. Tensioning wheel; 36. Y-axis base plate; 3 7. Y-axis lead screw bearing housing; 38. Y-axis lead screw; 39. Lead screw coupling; 40. Y-axis motor housing; 41. Y-axis drive motor; 42. Y-axis lead screw nut; 43. Moving stage; 44. Electrically controlled turntable; 45. Turntable base plate; 46. Shaft base plate; 47. Shaft turntable spindle housing; 48. Shaft stage spindle; 49. Shaft stage carrying plate; 50. Angular contact bearing; 51. Shaft stage coupling; 52. Shaft stage drive motor; 53. Handle shaft support housing; 54. Support housing bearing; 55. Handle shaft; 56. Handle shaft coupling; 57. Z-axis drive motor; 58. Drive motor housing; 59. Drive motor coupling; 60. Lift; 61. Lift screw; 62. Lift nut; 63. Orientator body; 64. Crystal orientation assembly; 65. Body fixed connection plate. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only one component embodiment of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1-7 This utility model provides an embodiment of a crystal orientation cutting integrated machine, including a wire winding drum assembly, a frame assembly, a tensioning and guiding assembly, a Y-axis feed assembly, a Z-axis assembly, and an orientation instrument assembly. The wire winding drum assembly includes a wire winding drum motor 1, a motor fixing plate 2, a perforated coupling 3, a drum shaft 4, a drum 5, a drum flange 6, a deep groove ball bearing 7, a front support 8, a rear support 9, a small pulley 10, a belt 11, a large pulley 12, a lead screw 13, a bearing seat 14, a lead screw nut 15, a pad 16, a guide rail 17, and a base plate 18; the wire winding drum motor... Machine 1 is fixed on motor mounting plate 2, which is connected to front support 8. Roller 5 is connected to roller shaft 4 via roller flange 6. Roller shaft 4 is fixed on front support 8 and rear support 9 via deep groove ball bearing 7. Front support 8 and rear support 9 are fixed on pad 16. Small pulley 10 is fixed on roller shaft 4 and connected to large pulley 12 via belt 11. Large pulley 12 is fixed on lead screw 13. Lead screw 13 is fixed on pad 16 via bearing seat 14. Nut 15 is connected to base plate 18. Guide rail 17 is fixed on base plate 18.

[0033] The frame assembly includes a winding drum support plate 19, a frame upper plate 20, a guide shaft 21, a connecting profile 22, a base plate 23, and a foot 24; the winding drum support plate 19, the frame upper plate 20, the base plate 23, and the foot 24 are connected together by the connecting profile 22, and the guide shaft 21 is fixed between the base plate 23 and the frame upper plate 20.

[0034] The tensioning guide assembly includes a support plate 25, a guide wheel fixing plate 26, a guide wheel fixing plate 27, a guide wheel 28, a tensioning cylinder 29, a cylinder fixing plate 30, a connecting pin 31, a tensioning wheel fixing plate 32, a slider 33, a tensioning wheel guide rail 34, and a tensioning wheel 35. The guide wheel 28 is fixed on the guide wheel fixing plate 27, and the guide wheel fixing plate 27 is connected to the support plate 25 through the guide wheel fixing plate 26. The tensioning cylinder 29 is fixed on the cylinder fixing plate 30 and is connected to the tensioning wheel fixing plate 32 through the connecting pin 31. The tensioning wheel fixing plate 32 is fixed to the slider 33, and the slider 33 is connected to the tensioning wheel guide rail 34. The tensioning wheel guide rail 34 is fixed on the support plate 25, and the tensioning wheel 35 is fixed on the tensioning wheel fixing plate 32.

[0035] The Y-axis feed assembly includes a Y-axis base plate 36, a Y-axis lead screw bearing housing 37, a Y-axis lead screw 38, a lead screw coupling 39, a Y-axis motor housing 40, a Y-axis drive motor 41, a Y-axis lead screw nut 42, a moving stage 43, an electrically controlled rotary table 44, a rotary table base plate 45, a spindle base plate 46, a spindle spindle housing 47, a spindle spindle 48, a spindle platform 49, an angular contact bearing 50, a spindle coupling 51, and a spindle drive motor 52. The Y-axis lead screw 38 is fixed to the Y-axis base plate 36 via the Y-axis lead screw bearing housing 37, and the Y-axis motor housing 40 is fixed to the Y-axis base plate 36. The Y-axis drive... Motor 41 is fixed on Y-axis motor base 40. Y-axis drive motor 41 is connected to Y-axis lead screw 38 through lead screw coupling 39. Y-axis lead screw nut 42 is connected to Y-axis lead screw 38. Y-axis lead screw nut 42 is fixed on moving table 43. Turntable base plate 45 is fixed on moving table 43 through electrically controlled turntable 44. Shaft base plate 46 is fixed on turntable base plate 45. Shaft table main shaft 48 is mounted on shaft turntable main shaft base 47 through angular contact bearing 50. Shaft table drive motor 52 is connected to shaft table main shaft 48 through shaft table coupling 51. Shaft table carrying plate 49 is fixed on shaft table main shaft 48.

[0036] The Z-axis assembly includes a handle shaft support 53, a support bearing 54, a handle shaft 55, a handle shaft coupling 56, a Z-axis drive motor 57, a drive motor mount 58, a drive motor coupling 59, a lifting platform 60, a lifting platform screw 61, and a lifting platform nut 62. The handle shaft 55 is fixed to the handle shaft support 53 via the support bearing 54. The handle shaft coupling 56 fixes the handle shaft 55 and the Z-axis drive motor 57 together. The Z-axis drive motor 57 is mounted on the drive motor mount 58. The drive motor coupling 59 fixes the Z-axis drive motor 57 to the lifting platform 60. The lifting platform screw 61 connects the lifting platform nut 62 to the lifting platform 60.

[0037] The orientation instrument assembly includes an orientation instrument body 63, a crystal orientation component 64, and a body fixing connection plate 65; the crystal orientation component 64 is fixed on the orientation instrument body 63, and the body fixing connection plate 65 is connected to the orientation instrument body 63.

[0038] Working principle: The crystal is bonded to the spindle stage carrier plate 49. The Y-axis drive motor 41 rotates the Y-axis lead screw 38. Through the Y-axis lead screw 42, the electrically controlled turntable 44 on the moving stage 43, and the turntable base plate 45, the spindle stage carrier plate 49, which is fixed to the spindle stage spindle 48 in the spindle stage spindle seat 47 on the spindle base plate 46, moves outward from the frame to the limit point. The crystal orientation assembly 64 begins to perform orientation detection on the crystal. By rotating the electrically controlled turntable 44 and the spindle stage spindle 48 at different angles, the crystal production direction is accurately found. Then, following the above process, the Y-axis drive motor 41 rotates in the opposite direction to... The oriented crystal on the central stage platform 49 moves to the designated position under the guide wheel 28. The winding drum motor 1 drives the drum 5 on the drum shaft 4 to reciprocate through the plum blossom coupling 3, so that the cutting line on the drum 5 moves linearly through the tension wheel 35 and the guide wheel 28. At this time, the Z-axis drive motor 57 drives the lifting screw 61 through the drive motor coupling 59, so that the lifting screw nut 62 rotates, driving the Y-axis base plate 36 to move upward. The cutting line cuts the oriented crystal. Thus, the integrated process from crystal orientation to cutting is realized, achieving good cutting accuracy and good working efficiency.

[0039] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device such as a computer for control. The detailed description of known functions and components is omitted in the specific implementation of this disclosure. To ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for the component technical features therein. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A crystal orientation cutting integrated machine, comprising a wire winding spool assembly, a frame assembly, a tensioning and guiding assembly, a Y-axis feed assembly, a Z-axis assembly, and an orientation instrument assembly, characterized in that: The winding drum assembly includes a winding drum motor (1), a motor mounting plate (2), a plum blossom coupling (3), a drum shaft (4), a drum (5), a drum flange (6), a deep groove ball bearing (7), a front support (8), a rear support (9), a small pulley (10), a belt (11), a large pulley (12), a lead screw (13), a bearing seat (14), a lead screw nut (15), a pad (16), a guide rail (17), and a base plate (18). The winding drum motor (1) is fixed on the motor mounting plate (2), which is connected to the front support (8). The drum (5) The roller is connected to the roller shaft (4) via the roller flange (6). The roller shaft (4) is fixed to the front support (8) and the rear support (9) via deep groove ball bearings. The front support (8) and the rear support (9) are fixed to the pad (16). The small pulley (10) is fixed to the roller shaft (4) and connected to the large pulley (12) via the belt (11). The large pulley (12) is fixed to the lead screw (13). The lead screw (13) is fixed to the pad (16) via the bearing seat (14). The lead screw nut (15) is connected to the base plate (18). The guide rail (17) is fixed to the base plate (18).

2. The integrated crystal orientation cutting machine according to claim 1, characterized in that: The frame assembly includes a winding drum support plate (19), a frame upper plate (20), a guide shaft (21), a connecting profile (22), a base plate (23), and a foot (24); the winding drum support plate (19), the frame upper plate (20), the base plate (23), and the foot (24) are connected together by the connecting profile (22), and the guide shaft (21) is fixed between the base plate (23) and the frame upper plate (20).

3. The integrated crystal orientation cutting machine according to claim 1, characterized in that: The tensioning guide assembly includes a support plate (25), a guide wheel fixing plate (26), a guide wheel fixing plate (27), a guide wheel (28), a tensioning cylinder (29), a cylinder fixing plate (30), a connecting pin (31), a tensioning wheel fixing plate (32), a slider (33), a tensioning wheel guide rail (34), and a tensioning wheel (35); the guide wheel (28) is fixed on the guide wheel fixing plate (27), and the guide wheel fixing plate (27) is fixed by the guide wheel. The connecting plate (26) is connected to the support plate (25), the tensioning cylinder (29) is fixed on the cylinder fixing plate (30), the tensioning cylinder (29) is connected to the tensioning wheel fixing plate (32) through the connecting pin (31), the tensioning wheel fixing plate (32) is fixed to the slider (33), the slider (33) is connected to the tensioning wheel guide rail (34), the tensioning wheel guide rail (34) is fixed on the support plate (25), and the tensioning wheel (35) is fixed on the tensioning wheel fixing plate (32).

4. The integrated crystal orientation cutting machine according to claim 1, characterized in that: The Y-axis feed assembly includes a Y-axis base plate (36), a Y-axis lead screw bearing seat (37), a Y-axis lead screw (38), a lead screw coupling (39), a Y-axis motor seat (40), a Y-axis drive motor (41), a Y-axis lead screw nut (42), a moving stage (43), an electrically controlled rotary table (44), a rotary table base plate (45), a spindle seat base plate (46), a spindle seat (47), a spindle main spindle (48), a spindle platform (49), an angular contact bearing (50), a spindle coupling (51), and a spindle drive motor (52). The Y-axis lead screw (38) is fixed to the Y-axis base plate (36) via the Y-axis lead screw bearing seat (37), and the Y-axis motor seat (40) is fixed to the Y-axis base plate (36). The drive motor (41) is fixed on the Y-axis motor seat (40). The Y-axis drive motor (41) is connected to the Y-axis lead screw (38) through the lead screw coupling (39). The Y-axis lead screw nut (42) is connected to the Y-axis lead screw (38). The Y-axis lead screw nut (42) is fixed on the moving table (43). The turntable base plate (45) is fixed on the moving table (43) through the electric control turntable (44). The shaft seat base plate (46) is fixed on the turntable base plate (45). The shaft table spindle (48) is installed on the shaft table spindle seat (47) through the angular contact bearing (50). The shaft table drive motor (52) is connected to the shaft table spindle (48) through the shaft table coupling (51). The shaft table carrying plate (49) is fixed on the shaft table spindle (48).

5. A crystal orientation cutting integrated machine according to claim 1, characterized in that: The Z-axis assembly includes a handle shaft support (53), a support bearing (54), a handle shaft (55), a handle shaft coupling (56), a Z-axis drive motor (57), a drive motor mount (58), a drive motor coupling (59), a lift (60), a lift screw (61), and a lift nut (62). The handle shaft (55) is fixed to the handle shaft support (53) by the support bearing (54). The handle shaft coupling (56) fixes the handle shaft (55) and the Z-axis drive motor (57) together. The Z-axis drive motor (57) is mounted on the drive motor mount (58). The drive motor coupling (59) fixes the Z-axis drive motor (57) and the lift (60) together. The lift screw (61) installs the lift nut (62) and the lift (60) together.

6. A crystal orientation cutting integrated machine according to claim 1, characterized in that: The orientation instrument assembly includes an orientation instrument body (63), a crystal orientation component (64), and a body fixing connection plate (65); the crystal orientation component (64) is fixed on the orientation instrument body (63), and the body fixing connection plate (65) is connected to the orientation instrument body (63).

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