Special treatment device for crude benzene hydrogenation acidic water

By driving the rotating shaft with a drive motor to rotate the spiral blades and agitator, combined with a steam generator and scraper to clean the sediment, the problem of low treatment efficiency and inconvenient sediment cleaning in existing equipment has been solved. This has enabled efficient treatment of acidic water and automatic cleaning of sediment, improving the operational stability and production efficiency of the equipment.

CN223936377UActive Publication Date: 2026-02-24TONGDE LOVE (NINGXIA) CHEMICAL CO LTD
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Patent Information

Application Number
CN202520463071.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-02-24
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

Existing crude benzene hydrogenation acidic water treatment equipment cannot achieve efficient treatment of acidic water and automatic cleaning of precipitates, resulting in frequent equipment downtime for maintenance, which affects production efficiency and product quality.

Method used

The system uses a drive motor to rotate the shaft, which in turn drives the spiral blades and the agitator. Combined with a steam generator to regulate the temperature, the sediment is automatically cleaned by a scraper, and impurities are removed by a filter, thus achieving efficient treatment of acidic water and automatic cleaning of sediment.

Benefits of technology

It achieves efficient treatment and stability of acidic water, reduces the continuity and stability of the equipment's treatment process, and significantly improves treatment efficiency and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a special treatment device for crude benzene hydrogenation acidic water, and relates to the technical field of water treatment devices. According to the acid water treatment device, after acid water enters the tank body, the transmission motor drives the rotating shaft to rotate, the spiral blade and the second stirring paddle are driven to stir liquid, and reaction and mixing are promoted; the steam generator conveys steam, adjusts the temperature and accelerates reaction into the tank body through the connecting pipe, in the treatment process, sediment is deposited at the bottom of the tank body, the supporting plate at the bottom of the rotating shaft drives the scraper to rotate, the sediment is scraped into the discharging groove and finally enters the collecting box to be treated in a centralized mode, and through the synergistic effect of stirring, steam heating and sediment cleaning, the sediment can be effectively removed. The device realizes efficient treatment of acidic water and automatic cleaning of precipitates, and improves the treatment efficiency and the operation convenience.
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Description

Technical Field

[0001] This utility model relates to the technical field of water treatment devices, and in particular to a special treatment device for acidic water from crude benzene hydrogenation. Background Technology

[0002] The acidic water treatment unit for crude benzene hydrogenation is mainly used to remove impurities and acidic substances contained in crude benzene, improve the purity of crude benzene, and ensure the smooth progress of subsequent hydrogenation processes. This unit usually uses acidic water to adsorb or chemically react with impurities in crude benzene to achieve purification. It has a wide range of applications, especially in the petrochemical and fine chemical industries, and is of great significance for improving product quality and reducing environmental pollution.

[0003] However, in actual use, the following shortcomings still exist. For example, the existing dedicated treatment equipment for acidic water from crude benzene hydrogenation cannot achieve efficient treatment of acidic water and automatic cleaning of precipitates. Due to the inability to efficiently treat acidic water, the treatment equipment needs to be frequently shut down for maintenance and precipitate cleaning. The inefficient operation of the treatment equipment means that its actual working time is reduced, and the time the equipment spends in inefficient operation or shutdown is increased. This leads to a decrease in equipment utilization and a decline in the return on investment for enterprises. If acidic water is not treated efficiently, the impurities and organic matter it contains may enter subsequent production stages with the water flow. This will have an adverse impact on subsequent hydrogenation reactions, product separation, and other processes, resulting in unstable product quality and an increased defect rate.

[0004] Therefore, this utility model proposes a special treatment device for acidic water from crude benzene hydrogenation to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of existing technologies and to propose a special treatment device for acidic water from crude benzene hydrogenation.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a special treatment device for acidic water from crude benzene hydrogenation, comprising:

[0007] Base plate;

[0008] The processing assembly is located on top of a base plate. The processing assembly includes a tank fixed to the top of the base plate, a tank cover on the top of the tank, a drive motor mounted on the tank cover, a rotating shaft fixed to the output end of the drive motor, a spiral blade fixed to the top side of the rotating shaft, a second stirring paddle fixed to the bottom side of the rotating shaft, a steam generator mounted on the base plate near the bottom of the tank, a connecting pipe mounted on the steam generator (model: JX-QA61-18), the other end of the connecting pipe fixed to the tank, and a valve mounted on the connecting pipe.

[0009] A sediment cleaning assembly is located on one side of the bottom of a tank. The sediment cleaning assembly includes a support plate fixed to one side of the bottom of a rotating shaft, a scraper fixed on the support plate, a discharge chute at the bottom of the tank, and a collection box at the bottom of the tank near the discharge chute.

[0010] Furthermore, a sealing ring is fixed to the bottom of the can lid.

[0011] The beneficial effects of adopting the above-mentioned further solution are: the sealing ring is fixed at the bottom of the tank cover to ensure the sealing between the tank body and the tank cover, prevent liquid or gas leakage during the process, and its elastic material can adapt to the pressure changes inside the tank body, while reducing the entry of external pollutants and ensuring the cleanliness and safety of the process.

[0012] Furthermore, a support rod is fixed on the side of the rotating shaft near the top of the second stirring paddle, and the first stirring paddle is fixed on the support rod.

[0013] The beneficial effects of adopting the above-mentioned further solution are: the support rod is fixed on the rotating shaft to support the first stirring paddle. The first stirring paddle rotates under the drive of the rotating shaft to stir the liquid in the tank, promote the mixing and mass transfer of reactants, and improve the processing efficiency. Its position is designed above the second stirring paddle to form multi-level stirring and enhance the stirring effect.

[0014] Furthermore, a first feed inlet is fixed on the side of the tank near the top, a first discharge outlet is fixed on the side of the tank near the bottom, a filter (model: LSH-ROCL-1000L) is fixed on the bottom plate near the side of the tank, and a second feed inlet is fixed on the side of the filter near the top.

[0015] The beneficial effects of adopting the above-mentioned further scheme are: the first inlet is located at the top of the tank and is used to input the acidic water to be treated or to discharge the gas generated by the reaction; the first outlet is located at the bottom of the tank and is used to discharge the treated liquid. The two work together to achieve continuous inflow and outflow of liquid, ensuring the continuity and efficiency of the treatment process.

[0016] Furthermore, the second inlet is fixed to the first outlet, and the filter has a second outlet fixed on one side near the bottom.

[0017] The beneficial effects of adopting the above-mentioned further solution are: the filter is connected to the first discharge port through the second inlet to receive the liquid discharged from the tank. The filter is equipped with a filter medium inside, which can remove suspended solids and impurities in the liquid, further improve the purity of the liquid, and provide a guarantee for subsequent treatment or discharge.

[0018] Furthermore, a support block is fixed on the tank body, a sealing gasket is fixed on the top of the collection box, a connecting plate is fixed on the collection box, and the connecting plate is disposed inside the support block.

[0019] The advantages of adopting the above-mentioned further solution are: the support block is fixed on the tank body to support and fix the collection box, and the sealing gasket is installed on the top of the collection box to ensure the sealing between the collection box and the tank body, prevent sediment or liquid leakage, and facilitate the disassembly and cleaning of the collection box.

[0020] Furthermore, the connecting plate is threaded with bolts, which are threaded onto the tank body.

[0021] The beneficial effects of adopting the above-mentioned further solution are: the connecting plate is fixed on the collection box and connected to the tank body by bolts. The threaded connection of the bolts allows the collection box to be firmly fixed on the tank body, while facilitating disassembly and maintenance, ensuring the stability and ease of operation of the sediment cleaning component.

[0022] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0023] In this invention, after acidic water enters the tank, the drive motor drives the rotating shaft to rotate, which in turn drives the spiral blades and the second stirring paddle to stir the liquid, promoting reaction and mixing. The steam generator delivers steam into the tank through the connecting pipe to regulate the temperature and accelerate the reaction. During the process, the precipitate settles at the bottom of the tank. The support plate at the bottom of the rotating shaft drives the scraper to rotate, scraping the precipitate into the discharge trough, and finally into the collection box for centralized processing. Through the synergistic effect of stirring, steam heating and precipitate cleaning, the device achieves efficient treatment of acidic water and automatic cleaning of precipitate, improving treatment efficiency and ease of operation. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of a special treatment device for acidic water from crude benzene hydrogenation according to this utility model;

[0025] Figure 2 This is a schematic diagram of the treatment component structure of a special treatment device for acidic water from crude benzene hydrogenation according to this utility model;

[0026] Figure 3 This is a bottom schematic diagram of the treatment component structure of a special treatment device for acidic water from crude benzene hydrogenation according to this utility model;

[0027] Figure 4 This is a schematic diagram of the sediment cleaning component of a special treatment device for crude benzene hydrogenation acidic water according to the present invention;

[0028] Figure 5 This is a structural breakdown diagram of the sediment cleaning component of a special treatment device for crude benzene hydrogenation acidic water according to this utility model.

[0029] Figure label:

[0030] 1. Base plate;

[0031] 2. Processing components; 21. Tank body; 22. Tank cover; 23. Sealing ring; 24. Drive motor; 25. Rotating shaft; 26. Spiral blades; 27. Support rod; 28. First agitator; 29. ​​Second agitator; 210. Steam generator; 211. Connecting pipe; 212. Valve; 213. First feed inlet; 214. First discharge outlet; 215. Filter; 216. Second feed inlet; 217. Second discharge outlet;

[0032] 3. Sediment cleaning assembly; 31. Support plate; 32. Scraper; 33. Discharge chute; 34. Support block; 35. Collection box; 36. Sealing gasket; 37. Connecting plate; 38. Bolt. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] like Figures 1-5 As shown, this embodiment provides a technical solution: a special treatment device for acidic water from crude benzene hydrogenation, comprising:

[0035] Base plate 1;

[0036] Processing component 2 is placed on top of base plate 1. Processing component 2 includes a tank 21 fixed on top of base plate 1. A tank cover 22 is provided on top of tank 21. A drive motor 24 is installed on tank cover 22. A rotating shaft 25 is fixed to the output end of drive motor 24. A spiral blade 26 is fixed on the side of rotating shaft 25 near the top. A second stirring paddle 29 is fixed on the side of rotating shaft 25 near the bottom. A steam generator 210 is installed on the side of base plate 1 near the bottom of tank 21. A connecting pipe 211 is provided on steam generator 210. The other end of connecting pipe 211 is fixed to tank 21. A valve 212 is provided on connecting pipe 211.

[0037] Sediment cleaning component 3 is located on one side of the bottom of tank 21. Sediment cleaning component 3 includes a support plate 31 fixed to one side of the bottom of rotating shaft 25, and a scraper 32 fixed on the support plate 31. A discharge chute 33 is provided at the bottom of tank 21, and a collection box 35 is provided on the side of the bottom of tank 21 near the discharge chute 33. After acidic water enters tank 21 through the first inlet 213, the drive motor 24 starts, driving the rotating shaft 25 to rotate. A spiral blade 26 and a second agitator are installed on the rotating shaft 25. The paddle 29 rotates accordingly, thoroughly stirring the liquid inside the tank 21, promoting mixing and mass transfer between reactants, thereby improving reaction efficiency. Simultaneously, a support rod 27 and the first stirring paddle 28 are fixed on the rotating shaft 25, forming a multi-layered stirring structure to further enhance the stirring effect, ensuring uniform heating and reaction of the liquid. The steam generator 210 supplies steam to the tank 21 through the connecting pipe 211. The steam input not only regulates the temperature inside the tank 21 but also accelerates the chemical reaction process, improving processing efficiency. The valve 212 on the pipe 211 is used to precisely control the steam flow rate and ensure the stability of temperature regulation. During the treatment process, suspended solids and precipitates generated by the reaction in the liquid gradually settle at the bottom of the tank 21. The support plate 31 at the bottom of the rotating shaft 25 drives the scraper 32 to rotate, scraping the deposited precipitates into the discharge trough 33 at the bottom of the tank 21. The precipitates enter the collection box 35 for centralized treatment through the discharge trough 33. The collection box 35 is fixed to the tank 21 by the connecting plate 37 and bolts 38. The sealing gasket 36 ensures the sealing between the collection box 35 and the tank 21 to prevent leakage. The treated liquid is discharged through the first discharge port 214 and enters the filter 215 for further purification. The filter 215 is connected to the first discharge port 214 through the second inlet port 216 to remove tiny suspended solids and impurities in the liquid. Finally, it is discharged through the second discharge port 217, completing the entire treatment process. This achieves efficient treatment of acidic water and automatic cleaning of precipitates, significantly improving treatment efficiency and ease of operation, while reducing manual maintenance costs.

[0038] The above solutions also have the problem that, when treating the acidic water from the hydrogenation of crude benzene, they cannot further improve the purity of the liquid. Figures 1-3As shown: A sealing ring 23 is fixed to the bottom of the can lid 22. The sealing ring 23 is fixed to the bottom of the can lid 22 to ensure the sealing between the can body 21 and the can lid 22, preventing liquid or gas leakage during the process. Its elastic material can adapt to the pressure changes inside the can body 21, while reducing the entry of external contaminants and ensuring the cleanliness and safety of the process. A support rod 27 is fixed on the side of the rotating shaft 25 near the top of the second stirring paddle 29. A first stirring paddle 28 is fixed on the support rod 27. The support rod 27 is fixed on the rotating shaft 25 to support the first stirring paddle 28. The first stirring paddle 28 rotates under the drive of the rotating shaft 25 to stir the liquid in the can body 21, promote the mixing and mass transfer of reactants, and improve the processing efficiency. Its position is designed above the second stirring paddle 29 to form multi-level stirring and enhance the stirring effect. A first feed inlet 213 is fixed on the side of the can body 21 near the top. A first discharge port 214 is fixed on one side of the tank 21. A filter 215 is fixed on the side of the bottom plate 1 near the tank 21. A second inlet 216 is fixed on the side of the filter 215 near the top. The first inlet 213 is located at the top of the tank 21 and is used to input acidic water to be treated or to discharge gas generated by the reaction. The first discharge port 214 is located at the bottom of the tank 21 and is used to discharge the treated liquid. The two work together to achieve continuous liquid inflow and outflow, ensuring the continuity and efficiency of the treatment process. The second inlet 216 is fixed on the first discharge port 214. A second discharge port 217 is fixed on the side of the filter 215 near the bottom. The filter 215 is connected to the first discharge port 214 through the second inlet 216 and is used to receive the liquid discharged from the tank 21. The filter 215 is equipped with a filter medium inside, which can remove suspended solids and impurities in the liquid, further improve the purity of the liquid, and provide a guarantee for subsequent treatment or discharge.

[0039] like Figure 5 As shown, a support block 34 is fixed on the tank 21, a sealing gasket 36 is fixed on the top of the collection box 35, and a connecting plate 37 is fixed on the collection box 35. The connecting plate 37 is set inside the support block 34, which is fixed on the tank 21 to support and fix the collection box 35. The sealing gasket 36 is installed on the top of the collection box 35 to ensure the sealing between the collection box 35 and the tank 21, preventing sediment or liquid leakage, and facilitating the disassembly and cleaning of the collection box 35. A bolt 38 is threaded on the connecting plate 37 and threaded on the tank 21. The connecting plate 37 is fixed on the collection box 35 and connected to the tank 21 by the bolt 38. The threaded connection of the bolt 38 allows the collection box 35 to be firmly fixed on the tank 21, while facilitating disassembly and maintenance, ensuring the stability and ease of operation of the sediment cleaning component 3.

[0040] like Figures 1-5As shown, after acidic water enters the tank 21 through the first inlet 213, the drive motor 24 starts, driving the rotating shaft 25 to rotate. The spiral blades 26, the first stirring paddle 28, and the second stirring paddle 29 mounted on the rotating shaft 25 rotate accordingly, forming a multi-layered stirring structure. This thoroughly stirs the liquid in the tank 21, promoting mixing and mass transfer between reactants, thereby improving reaction efficiency. The spiral blades 26 are mainly used to improve the fluidity and mixing effect of the liquid, while the first stirring paddle 28 and the second stirring paddle 29 further enhance the stirring intensity, ensuring uniform heating and reaction of the liquid. In response, the steam generator 210 supplies steam to the tank 21 through the connecting pipe 211. The steam input not only regulates the temperature inside the tank 21 but also accelerates the chemical reaction process and improves processing efficiency. The valve 212 on the connecting pipe 211 is used to precisely control the steam flow rate and ensure the stability of temperature regulation. The sealing ring 23 at the bottom of the tank cover 22 ensures the seal between the tank 21 and the tank cover 22, preventing liquid or gas leakage during processing and reducing the entry of external contaminants, thus ensuring the cleanliness and safety of the processing. Gas can enter from the first feed. The liquid is discharged from outlet 213 for collection. During the treatment process, suspended solids and precipitates generated from the reaction gradually settle at the bottom of tank 21. The support plate 31 at the bottom of the rotating shaft 25 drives the scraper 32 to rotate, scraping the settled precipitates into the discharge trough 33 at the bottom of tank 21. The precipitates enter the collection box 35 for centralized treatment through the discharge trough 33. The collection box 35 is fixed to tank 21 by connecting plate 37 and bolts 38. The sealing gasket 36 ensures the sealing between the collection box 35 and tank 21 to prevent leakage, while also facilitating disassembly and cleaning. The treated liquid passes through the first... The liquid is discharged from outlet 214 and enters filter 215 for further purification. Filter 215 is connected to outlet 214 through second inlet 216 and is equipped with filter media inside, which can remove tiny suspended solids and impurities in the liquid, further improving the purity of the liquid. Finally, the purified liquid is discharged through second outlet 217, completing the entire treatment process. This achieves efficient treatment of acidic water and automatic cleaning of precipitates, significantly improving treatment efficiency and ease of operation, while reducing manual maintenance costs. It is suitable for the industrial treatment needs of acidic water from crude benzene hydrogenation.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A special treatment device for acidic water from crude benzene hydrogenation, characterized in that, include: Base plate (1); Processing component (2), the processing component (2) is placed on the top of the base plate (1), the processing component (2) includes a tank (21) fixed on the top of the base plate (1), a tank cover (22) is provided on the top of the tank (21), a drive motor (24) is installed on the tank cover (22), a rotating shaft (25) is fixed at the output end of the drive motor (24), a spiral blade (26) is fixed on the side of the rotating shaft (25) near the top, a second stirring paddle (29) is fixed on the side of the rotating shaft (25) near the bottom, a steam generator (210) is installed on the side of the base plate (1) near the bottom of the tank (21), a connecting pipe (211) is provided on the steam generator (210), the other end of the connecting pipe (211) is fixed on the tank (21), and a valve (212) is provided on the connecting pipe (211); Sediment cleaning assembly (3) is placed on one side of the bottom of tank (21). The sediment cleaning assembly (3) includes a support plate (31) fixed on one side of the bottom of the rotating shaft (25). A scraper (32) is fixed on the support plate (31). A discharge trough (33) is provided at the bottom of the tank (21). A collection box (35) is provided on the side of the bottom of the tank (21) near the discharge trough (33).

2. The special treatment device for acidic water from crude benzene hydrogenation according to claim 1, characterized in that: A sealing ring (23) is fixed to the bottom of the can lid (22).

3. The special treatment device for acidic water from crude benzene hydrogenation according to claim 1, characterized in that: A support rod (27) is fixed on one side of the rotating shaft (25) near the top of the second stirring paddle (29), and a first stirring paddle (28) is fixed on the support rod (27).

4. The special treatment device for acidic water from crude benzene hydrogenation according to claim 1, characterized in that: A first feed inlet (213) is fixed on the side of the tank (21) near the top, a first discharge outlet (214) is fixed on the side of the tank (21) near the bottom, a filter (215) is fixed on the side of the bottom plate (1) near the tank (21), and a second feed inlet (216) is fixed on the side of the filter (215) near the top.

5. The special treatment device for acidic water from crude benzene hydrogenation according to claim 4, characterized in that: The second feed inlet (216) is fixed on the first discharge outlet (214), and the filter (215) has a second discharge outlet (217) fixed on one side near the bottom.

6. The special treatment device for acidic water from crude benzene hydrogenation according to claim 1, characterized in that: A support block (34) is fixed on the tank (21), a sealing gasket (36) is fixed on the top of the collection box (35), a connecting plate (37) is fixed on the collection box (35), and the connecting plate (37) is set inside the support block (34).

7. A special treatment device for acidic water from crude benzene hydrogenation according to claim 6, characterized in that: The connecting plate (37) is threaded with a bolt (38), which is threaded onto the tank body (21).