Part surface heat treatment device

By introducing a time controller and a cooling system into the heat treatment equipment for parts, the problem of not being able to automatically set heating time and cooling in the existing technology is solved, realizing automated heating control and rapid cooling, and improving the efficiency of parts processing.

CN223936525UActive Publication Date: 2026-02-24CHANGZHOU BOLIN HEAT TREATMENT CO LTD
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Patent Information

Application Number
CN202520604853.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-02-24
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

The existing heat treatment equipment for parts cannot be set for a specific time, requiring staff to observe it. If the temperature is too high, it must be manually stopped, and the parts cannot be cooled down in time after heat treatment, which affects processing efficiency.

Method used

A surface heat treatment device for parts, comprising a processing box, a cooling box, and a refrigerator, was designed. The heating time is set by a time controller, the heating is automatically stopped, and rapid cooling is achieved by utilizing the cooling box and the refrigerator.

Benefits of technology

It achieves automated heating time control and rapid cooling, reducing manual intervention and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of part heat treatment, and particularly relates to a part surface heat treatment device which comprises a processing box and further comprises a placing frame movably mounted in the processing box, heating pipes are fixedly arranged in the placing frame, a placing plate is fixedly mounted at the bottom of each heating pipe, and a heat exchange plate is fixedly mounted at the bottom of each placing plate. Supporting blocks are movably installed at the bottoms of the containing frames, the containing frames can be placed in the machining box through the supporting blocks, then the heating pipes can be fixed through the containing frames, and then parts needing heat treatment can be placed through a containing plate. The heating time of the heating pipe is set through the time controller at the top of the protective door, the heating pipe can be stopped in time and used in cooperation with the protective door, the time can be set during heat treatment, workers do not need to observe beside, the heating pipe can automatically stop heating work, and therefore the labor amount is reduced, trouble and labor are saved, and the machining efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of heat treatment technology for parts, and in particular relates to a heat treatment device for the surface of parts. Background Technology

[0002] Heat treatment of parts refers to the process of heating, holding, and cooling parts in a solid state to obtain the desired microstructure and properties. This process mainly improves the mechanical, physical, and chemical properties of parts by changing their internal microstructure. Through surface heat treatment, parts heat treatment can obtain a high-hardness surface layer and favorable internal stress distribution, thereby improving the wear resistance and fatigue resistance of the workpiece. The main functions of parts heat treatment include improving mechanical properties, increasing wear and corrosion resistance, and improving machinability. However, existing parts heat treatment equipment cannot be set for a specific time and requires personnel to observe the process. Therefore, a surface heat treatment device for parts is proposed.

[0003] For example, Chinese patent CN215517527U discloses a surface heat treatment device for parts. It includes a base, a fixed support plate, a movable plate, a partition plate, and a motor; a heating coil is provided above the base, and a rotating shaft is located at the center of the base; a first through hole is provided below the fixed support plate, which engages with the rotating shaft; a positioning hole is provided above the fixed support plate; a positioning post is provided below the movable plate, which engages with the positioning hole; multiple protrusions are evenly distributed above the movable plate; and a detachable column is located at the center of the movable plate.

[0004] The aforementioned patent has the following problems:

[0005] Compared to existing heat treatment technologies, which cannot be timed and require manual monitoring during the process, increasing workload and hindering subsequent processing, we propose a surface heat treatment device for parts. Utility Model Content

[0006] The purpose of this invention is to address the aforementioned technical problems by providing a heat treatment device for the surface of parts, which allows for setting the time during heat treatment and timely cooling after heat treatment.

[0007] In view of this, the present invention provides a surface heat treatment device for parts, including a processing box, and further comprising: a placement frame movably installed inside the processing box, a heating tube fixedly installed inside the placement frame, a placement plate fixedly installed at the bottom of the heating tube, a support block movably installed at the bottom of the placement frame, a cooling box fixedly installed on one side of the processing box, an end cover movably installed on the top of the cooling box, a cooler fixedly installed at the bottom of the end cover, a motor fixedly installed on the other side of the cooling box, and a wire mesh movably installed inside the cooling box.

[0008] Based on the above structure, the support block allows the placement frame to be placed inside the processing box, which in turn secures the heating tube. The placement plate then holds the parts requiring heat treatment. The heating time is set via a timer on top of the protective door. This allows for timed heat treatment without operator supervision, automatically stopping the heating process and reducing workload. The cooling box collects the parts. The end cover is opened, the heat-treated parts are placed on top of the wire mesh, and the end cover is closed. The refrigeration unit is activated to cool the air inside the cooling box, and the motor drives the fan to rotate, accelerating airflow and improving cooling efficiency. This combination ensures timely cooling after heat treatment, preventing delays in subsequent processing and increasing overall efficiency.

[0009] Preferably, a protective door is movably installed on the surface of the processing box, and a handle is fixedly installed on the surface of the protective door, which seals the processing box.

[0010] Preferably, the top of each placement frame is provided with heat dissipation holes, a filter screen is movably installed on the top of the heat dissipation holes, and a cover is movably installed on the top of the filter screen, so that the heat dissipation holes can easily dissipate heat.

[0011] Preferably, an insulation box is fixedly installed on one side of the end cap, and the inside of the insulation box is fixedly provided with a slot, and a drawer is movably installed inside the slot, so that the insulation box can conveniently keep the heat-treated parts warm.

[0012] Preferably, a ventilation pipe is provided through the other side of the cooling box, and a sealing plug is movably installed inside the ventilation pipe, so that the ventilation pipe can facilitate the replacement of air in the cooling box.

[0013] Preferably, the bottom of the insulated box is fixedly installed with a base plate, and a support plate is fixedly installed at the bottom of each base plate. A reinforcing plate is fixedly installed between the support plates, and the base plate facilitates support for operation.

[0014] Preferably, limiting plates are movably installed on both sides of the top of the base plate, and fixing bolts are installed through the inside of the limiting plates, which facilitates the positioning of the processing box and the insulation box.

[0015] The beneficial effects of this utility model are:

[0016] 1. This surface heat treatment device for parts can use support blocks to place the placement frame inside the processing box, then use the placement frame to fix the heating tube, and then use the placement plate to place the parts that need to be heat treated. The heating time of the heating tube can be set by the time controller on the top of the protective door. When used in conjunction with this device, the time can be set during heat treatment, and the heating work can be automatically stopped without the need for staff to observe, thus reducing the workload.

[0017] 2. This surface heat treatment device can collect parts using a cooling box. After opening the end cover, the heat-treated parts are placed on top of the wire mesh. Then, the end cover is closed, and the refrigeration unit is started to cool the air inside the cooling box. The motor is then started to drive the fan to rotate, which can accelerate air circulation and improve cooling efficiency. When used together, the parts can be cooled in time after heat treatment without delaying the next step of the work, thus increasing processing efficiency. Attached Figure Description

[0018] Figure 1 This is a perspective view of the entire utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 3 This is a partial structural diagram of the cooling box in this utility model;

[0021] Figure 4 This is a partial perspective view of the processing box in this utility model;

[0022] Figure 5 This is a partial perspective view of the placement frame in this utility model.

[0023] The markings in the diagram are as follows:

[0024] 1. Processing box; 101. Protective door; 102. Handle; 2. Placement frame; 201. Heating tube; 202. Placement plate; 203. Support block; 3. Cooling box; 301. End cap; 302. Refrigerator; 303. Motor; 304. Wire mesh; 4. Heat dissipation hole; 401. Filter screen; 402. Cover; 5. Insulation box; 501. Card slot; 502. Drawer; 6. Ventilation pipe; 601. Sealing plug; 7. Base plate; 701. Support plate; 702. Reinforcing plate; 8. Limiting plate; 801. Fixing bolt. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This application discloses a heat treatment apparatus for the surface of a part. Please refer to the embodiments therein. Figures 1-5 The processing box 1 includes: a placement frame 2 movably installed inside the processing box 1; a heating tube 201 fixedly installed inside the placement frame 2; a placement plate 202 fixedly installed at the bottom of the heating tube 201; a support block 203 movably installed at the bottom of the placement frame 2; a cooling box 3 fixedly installed on one side of the processing box 1; an end cover 301 movably installed on the top of the cooling box 3; a cooler 302 fixedly installed at the bottom of the end cover 301; a motor 303 fixedly installed on the other side of the cooling box 3; and a wire mesh 304 movably installed inside the cooling box 3.

[0027] Based on the above structure, the support block 203 can be used to place the placement frame 2 inside the processing box 1, and the placement frame 2 can be used to fix the heating tube 201. Then, the placement plate 202 can be used to place the parts that need to be heat-treated. The heating time of the heating tube 201 can be set by the time controller on the top of the protective door 101. When used in conjunction with this, the time can be set during heat treatment, and the heating work can be stopped automatically without the need for staff to observe, reducing the workload. The cooling box 3 can be used to collect the parts. The end cover 301 is opened, the heat-treated parts are placed on the top of the wire mesh 304, and then the end cover 301 is closed. The cooler 302 is turned on to cool the air inside the cooling box 3. Then, the motor 303 is turned on to drive the fan to rotate, which can accelerate the air circulation and improve the cooling efficiency. When used in conjunction with this, the parts can be cooled in time after heat treatment without delaying the next step of the work, thus increasing the processing efficiency.

[0028] In one embodiment, a protective door 101 is movably mounted on the surface of the processing box 1, and a handle 102 is fixedly mounted on the surface of the protective door 101.

[0029] Specifically, the protective door 101 can be used to protect the processing box 1, and the placement frame 2 can be placed inside the processing box 1 by opening the protective door 101 through the handle 102.

[0030] In this embodiment, the protective door 101 is sealed in the processing box 1, which can be used for heat treatment.

[0031] In one embodiment, the top of the placement frame 2 is provided with heat dissipation holes 4, a filter screen 401 is movably installed on the top of the heat dissipation holes 4, and a cover 402 is movably installed on the top of the filter screen 401.

[0032] Specifically, the heat from the heat treatment can be discharged through the heat dissipation holes 4, and then the impurities in the hot air can be filtered through the filter screen 401. The cover 402 can seal the heat dissipation holes 4.

[0033] In this embodiment, the heat dissipation hole 4 is sealed by the cover 402 to prevent dust from entering the processing box 1 when not in use.

[0034] In one embodiment, an insulated box 5 is fixedly installed on one side of the end cap 301, and a slot 501 is fixedly provided inside the insulated box 5. A drawer 502 is movably installed inside the slot 501.

[0035] Specifically, the heat-treated parts can be collected in the heat-insulating box 5, placed inside the drawer 502, and then secured in the slot 501. The heat-insulating material of the heat-insulating box 5 can keep the parts warm.

[0036] In this embodiment, the insulation material of the insulation box 5 can improve the performance of the insulation components.

[0037] In one embodiment, a ventilation pipe 6 is provided through the other side of the cooling box 3, and a sealing plug 601 is movably installed inside the ventilation pipe 6.

[0038] Specifically, the air inside the cooling box 3 can be discharged using the ventilation pipe 6. When discharging, the sealing plug 601 is opened, and ventilation can be carried out through the ventilation pipe 6.

[0039] In this embodiment, the sealing plug 601 seals the ventilation pipe 6 to facilitate cooling.

[0040] In one embodiment, a base plate 7 is fixedly installed at the bottom of the insulated box 5, and a support plate 701 is fixedly installed at the bottom of each base plate 7. A reinforcing plate 702 is fixedly installed between the support plates 701.

[0041] Specifically, the base plate 7 can be used to support the processing box 1 and the insulation box 5. The stability of the base plate 7 is enhanced by the support plate 701, and then the support plate 701 is supported by the reinforcing plate 702 to enhance stability.

[0042] In this embodiment, the support plate 701 enhances stability and facilitates heat treatment and cooling operations.

[0043] In one embodiment, limiting plates 8 are movably installed on both sides of the top of the base plate 7, and fixing bolts 801 are installed through the inside of the limiting plates 8.

[0044] Specifically, the limiting plate 8 can be used to limit the processing box 1 and the insulation box 5, and the limiting plate 8 can be fixed by the fixing bolt 801 to limit the processing box 1 and the insulation box 5 and prevent them from falling.

[0045] In this embodiment, the limiting plate 8 limits the movement of the processing box 1 and the insulation box 5 from falling off the top of the base plate 7.

[0046] In this embodiment, the surface heat treatment apparatus for parts can support the processing box 1 and the insulation box 5 using the base plate 7. The stability of the base plate 7 is enhanced by the support plate 701, and then the support plate 702 is used to further enhance stability. The processing box 1 and the insulation box 5 can be limited by the limiting plate 8, and the limiting plate 8 is fixed by the fixing bolt 801. The processing box 1 can be protected by the protective door 101. The protective door 101 can be opened by the handle 102, and the placement frame 2 can be placed inside the processing box 1. The placement frame 2 can be placed inside the processing box 1 using the support block 203. The heating tube 201 can be fixed by the placement frame 2. The parts to be heat treated can be placed using the placement plate 202. The heating time of the heating tube 201 is set by the time controller on the top of the protective door 101. Next, the heat-treated parts are collected in the heat-insulating box 5 and placed inside the drawer 502, then secured in the slot 501. The heat-insulating material of the heat-insulating box 5 keeps the parts warm. The heat dissipation holes 4 release the heat after heat treatment. The filter screen 401 filters impurities in the hot air. The cover 402 seals the heat dissipation holes 4. The parts are then collected in the cooling box 3. The end cover 301 is opened, and the heat-treated parts are placed on top of the wire mesh 304. The end cover 301 is then closed, and the cooler 302 is started to cool the air inside the cooling box 3. The motor 303 is started to drive the fan to rotate, which can accelerate air circulation. The air inside the cooling box 3 is then discharged through the ventilation pipe 6. When discharging, the sealing plug 601 is opened, and ventilation is carried out through the ventilation pipe 6.

[0047] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A heat treatment apparatus for the surface of parts, comprising a processing chamber (1), characterized in that, Also includes: The processing box (1) is equipped with a placement frame (2) inside. A heating tube (201) is fixedly installed inside the placement frame (2). A placement plate (202) is fixedly installed at the bottom of the heating tube (201). A support block (203) is movably installed at the bottom of the placement frame (2). A cooling box (3) is fixedly installed on one side of the processing box (1). An end cover (301) is movably installed on the top of the cooling box (3). A cooler (302) is fixedly installed at the bottom of the end cover (301). A motor (303) is fixedly installed on the other side of the cooling box (3). A wire mesh (304) is movably installed inside the cooling box (3).

2. The heat treatment apparatus for part surface according to claim 1, characterized in that: A protective door (101) is movably installed on the surface of the processing box (1), and a handle (102) is fixedly installed on the surface of the protective door (101).

3. The heat treatment apparatus for part surface according to claim 1, characterized in that: The top of each placement frame (2) is provided with a heat dissipation hole (4), and a filter screen (401) is movably installed on the top of the heat dissipation hole (4). A cover (402) is movably installed on the top of the filter screen (401).

4. The heat treatment apparatus for part surface according to claim 1, characterized in that: An insulated box (5) is fixedly installed on one side of the end cap (301). The inside of the insulated box (5) is fixedly provided with a slot (501), and a drawer (502) is movably installed inside the slot (501).

5. The heat treatment apparatus for part surface according to claim 1, characterized in that: A ventilation pipe (6) is provided through the other side of the cooling box (3), and a sealing plug (601) is movably installed inside the ventilation pipe (6).

6. The part surface heat treatment apparatus according to claim 4, characterized in that: The bottom of the insulated box (5) is fixedly installed with a base plate (7), and a support plate (701) is fixedly installed at the bottom of each base plate (7). A reinforcing plate (702) is fixedly installed between the support plates (701).

7. The heat treatment apparatus for part surface according to claim 6, characterized in that: Limiting plates (8) are movably installed on both sides of the top of the base plate (7), and fixing bolts (801) are installed through the inside of the limiting plates (8).

Citation Information

Patent Citations

  • Part surface heat treatment device

    CN215517527U