Wall-attached guide rail capable of avoiding interference for nuclear island BRX factory building inner and outer shell building machine

By designing interference-avoiding wall-mounted guide rails and utilizing pre-embedded climbing cones and lead screw connections, the problem of interference between pre-embedded parts in the construction of the inner and outer shells of the nuclear island BRX plant was solved, achieving rapid construction and improved safety.

CN223937629UActive Publication Date: 2026-02-24SHANGHAI CHAOSHI CONSTR TECH CO LTD
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Patent Information

Application Number
CN202520532050.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-24
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

During the construction of the inner and outer shell of the BRX nuclear island plant, traditional scaffolding is slow to build, has a large frame, is inconvenient to operate, and has difficulty in solving the problem of interference from embedded parts.

Method used

The wall-mounted guide rails, which avoid interference, are used. They include a web, a guide rail panel, a template panel, and a connecting plate. They are connected by pre-embedded climbing cones and screw rods, and fixed with bolts. The position is adjusted to avoid interference components. Steel materials are used to improve structural strength.

Benefits of technology

It enables rapid construction of the inner and outer shells of the nuclear island BRX plant, avoids interference from embedded parts, improves construction efficiency and safety, and has a simple structure that is easy to promote.

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Abstract

The utility model discloses a wall-attached guide rail capable of avoiding interference for a nuclear island BRX factory building inner and outer shell building machine, and relates to the technical field of building machines. The connecting structure comprises a web plate, a guide rail panel, a template panel and a connecting plate, a ladder is designed on the guide rail panel; when wall-attached guide rails are installed on a nuclear island building machine, the wall-attached guide rails on the inner side and the outer side are connected with climbing cones through lead screws, and the guide rails are connected with the climbing cones through bolts; the lead screws, the climbing cones and the bolts serve as stress supports of the wall-attached guide rails, a plurality of sets of embedded parts are installed on each set of wall-attached guide rails, and each set of embedded parts comprises a left set of embedded parts and a right set of embedded parts. When the embedded screw rod and the climbing cone interfere with embedded parts such as reinforcing steel bars and steel pipes on the shell, the positions of the screw rod and the climbing cone can be adjusted due to the fact that the connecting holes are formed in the formwork panel of the wall-attached guide rail, and therefore interference parts on the shell can be avoided; the wall-attached guide rail is simple in structure, high in structural strength and convenient to apply and popularize.
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Description

Technical Field

[0001] This utility model belongs to the field of construction machine technology, and in particular relates to a wall-mounted guide rail for an inner and outer shell construction machine of the nuclear island BRX plant that can avoid interference. Background Technology

[0002] The nuclear island buildings of a power plant are generally divided into several types based on their process requirements: reactor building (BRX), nuclear fuel building (BFX), safety building (BSX), reactor gantry building (BRP), nuclear auxiliary building (BNX), radioactive waste treatment building (BWX), access building (BAX), additional cooling water and nuclear island fire water building (BEJ), and diesel generator building (BDX). The reactor building (BRX), in particular, has a very high design strength and durability for its concrete.

[0003] The reactor building (BRX), also known as the nuclear island BRX building, is specifically designed with a cylindrical outer shell on all sides and a dome on top. Construction typically involves building the inner and outer cylindrical shells first, followed by the dome. Due to the massive size of the nuclear island BRX building and the high strength requirements for the outer shell, traditional scaffolding methods are slow, require large frames, and are inconvenient for practical operation. This technical solution addresses this issue by using climbing formwork to lift and lower the formwork system during the inner and outer shell construction. The nuclear island construction machine is divided into several modules according to the nuclear island's structure, enabling rapid assembly and lifting on-site, effectively solving pain points related to safety, quality, schedule, and personnel management during construction. Furthermore, the nuclear island construction machine can interfere with embedded parts on the nuclear island shell when pre-embedding screws and climbing cones. This technical solution proposes a wall-mounted guide rail that avoids this interference, effectively resolving the interference problem. Utility Model Content

[0004] This utility model provides an interference-avoiding wall-mounted guide rail for the construction machine of the inner and outer shell of the nuclear island BRX plant. The wall-mounted guide rail includes a web plate, a guide rail panel, a template panel, and a connecting plate. The steel template has connecting holes for installing pre-embedded climbing cones, and the guide rail panel is designed with ladder stops. When the nuclear island construction machine installs the wall-mounted guide rail, the inner and outer wall-mounted guide rails are connected to the climbing cones with screws, and the guide rails are connected to the climbing cones with bolts. The screws, climbing cones, and bolts serve as the load-bearing supports for the wall-mounted guide rail. Several sets of pre-embedded parts are installed on each set of wall-mounted guide rails, with one set on each side of each set. When the pre-embedded screws and climbing cones interfere with the pre-embedded parts such as steel bars and steel pipes on the shell, the position of the screws and climbing cones can be adjusted because of the connecting holes on the template panel of the wall-mounted guide rail, thus avoiding interference components on the shell. In summary, this solves the problems in the background art.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model provides an interference-avoiding wall-mounted guide rail for the construction of the inner and outer shell of a nuclear island BRX plant, comprising a vertically arranged web, guide rail panels and template panels arranged on both sides of the web, and connecting plates located at the upper and lower ends of the web.

[0007] The width of the template panel is greater than that of the guide rail panel. Pre-embedded climbing cone connection holes are symmetrically and equally spaced on both sides of the web on the surface of the template panel. Pre-embedded climbing cones are installed in the pre-embedded climbing cone connection holes by bolts. Template panels are symmetrically arranged on both sides of the outer wall structure of the containment vessel and are connected to the pre-embedded climbing cones on both sides by pre-embedded threaded rods.

[0008] Furthermore, the guide rail panel is designed to work in conjunction with the suspension shoe of the building construction machine; the surface of the guide rail panel is provided with stair grooves at equal intervals that match the load-bearing tongue of the suspension shoe.

[0009] Furthermore, a pad is provided at the location of the pre-embedded climbing cone connection hole.

[0010] Furthermore, the template panel is provided with side steel template connecting plates on both sides, and the width of the upper and lower ends of the side steel template connecting plates is consistent with the width of the protruding part of the connecting plate.

[0011] Furthermore, the connecting plate has a T-shaped structure.

[0012] Furthermore, the side steel formwork connecting plate is provided with side steel formwork connecting holes at equal intervals on its surface.

[0013] Furthermore, reinforcing ribs are provided between the template panel, the side steel template connecting plate, and the web plate.

[0014] The present invention has the following advantages over the prior art:

[0015] (1) The wall-mounted guide rail of this technical solution includes a web plate, a guide rail panel, a template panel and a connecting plate. The steel template has a connection hole for installing the pre-embedded climbing cone, and the guide rail panel is designed with a ladder. When the nuclear island construction machine installs the wall-mounted guide rail, the inner and outer wall-mounted guide rails are connected to the climbing cone with a screw rod, and the guide rail and the climbing cone are connected with bolts. The screw rod, climbing cone and bolt serve as the force support for the wall-mounted guide rail. Several sets of pre-embedded parts are installed on each set of wall-mounted guide rails, and there is one set of pre-embedded parts on the left and right sides of each set. When the pre-embedded screw rod and climbing cone interfere with the pre-embedded parts such as steel bars and steel pipes on the shell, the position of the screw rod and climbing cone can be adjusted because there are connection holes on the template panel of the wall-mounted guide rail, so as to avoid interference parts on the shell.

[0016] (2) The wall-mounted guide rail structure of this technical solution is simple, has high structural strength, and is easy to apply and promote.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the wall-mounted guide rail for the construction of the inner and outer shell of the nuclear island BRX plant, which can avoid interference.

[0020] Figure 2 for Figure 1 Main view of the structure;

[0021] Figure 3 for Figure 1 Structural side view;

[0022] Figure 4 for Figure 1 Top view of the structure;

[0023] Figure 5 for Figure 1 Cross-sectional view;

[0024] Figure 6 This is a schematic diagram of the structure in the embodiment, which consists of a pre-embedded threaded rod and a pre-embedded climbing cone connecting two wall-mounted guide rails.

[0025] Figure 7 for Figure 1 A structural diagram illustrating the application of wall-mounted guide rails in a building construction machine scenario;

[0026] Figure 8 for Figure 7 The main view;

[0027] Figure 9 for Figure 8 A magnified view of a portion of position A in the middle;

[0028] Figure 10 Figure 8 A schematic diagram of the structure after the building-building machine lifts the foundation;

[0029] The attached diagram lists the components represented by each number as follows:

[0030] 11-Web plate, 12-Guide rail panel, 13-Connecting plate, 14-Side steel template connecting plate, 15-Padded block, 16-Embedded climbing cone connecting hole, 17-Template panel, 18-Reinforcing connecting rib, 2-Embedded threaded rod, 21-Embedded climbing cone, 22-Bolt, 3-Triangular lattice column, 31-Triangle frame, 4-Lifting cylinder, 41-Suspension shoe, 5-Top steel platform, 6-Suspension arm, 7-Containment outer wall structure. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] In the description of this utility model, it should be understood that the terms "vertical", "both sides", "upper and lower ends", "width", "surface", "inner", "side" etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0033] Please see Figure 1-10 As shown, the present invention provides a wall-mounted guide rail for the construction of the inner and outer shell of the nuclear island BRX plant that can avoid interference. It includes a vertically arranged web plate 11, guide rail panels 12 and template panels 17 arranged on both sides of the web plate 11, and connecting plates 13 located at the upper and lower ends of the web plate 11. All components of the wall-mounted guide rail are made of steel. The connecting plate 13 has a T-shaped structure.

[0034] The template panel 17 is provided with side steel template connecting plates 14 on both sides. The width of the upper and lower ends of the side steel template connecting plates 14 is the same as the width of the protruding part of the connecting plate 13 on the side. The side steel template connecting plates 14 are provided with side steel template connecting holes at equal intervals on the surface. It can assist in the installation of the template and is used for concrete pouring of the outer wall structure 7 of the containment building.

[0035] The template panel 17 is wider than the guide rail panel 12. Pre-embedded climbing cone connection holes 16 are symmetrically and equally spaced on both sides of the web plate 11 on the surface of the template panel 17. Pre-embedded climbing cones 21 are installed in the pre-embedded climbing cone connection holes 16 by bolts 22. The template panels 17 are symmetrically arranged on both sides of the outer wall structure 7 of the containment vessel and are attached to the surface. The pre-embedded climbing cones 21 on both sides are connected by pre-embedded threaded rods 2. The pre-embedded climbing cones 21 are existing technology and have threads that cooperate with the pre-embedded threaded rods 2. The pre-embedded climbing cones 21 are locked and fixed to the template panel 17 by bolts 22.

[0036] The guide rail panel 12 is matched with the suspension shoe 41 of the building machine; the surface of the guide rail panel 12 is provided with stair grooves at equal intervals that match the load-bearing tongue block of the suspension shoe 41.

[0037] A pad 15 is provided at the location of the pre-embedded climbing cone connection hole 16.

[0038] Among them, the template panel 17, the side steel template connecting plate 14 and the web plate 11 are provided with reinforcing connecting ribs 18 for structural reinforcement.

[0039] like Figure 7-10 As shown, the island building machine's jacking mechanism mainly consists of jacking cylinder 4, steel formwork, wall-mounted guide rails, climbing shoes 41, triangular lattice columns 3, top steel platform 5, and suspension arms 6.

[0040] The climbing system consists of two sets of wall-mounted lifting guide rails installed on both the inner and outer sides of the nuclear island's outer shell. Pre-embedded climbing cones 21 are mounted on the two sets of lifting guide rails, and the pre-embedded climbing cones 21 are connected by pre-embedded threaded rods 2. The wall-mounted lifting guide rails are divided into upper and lower parts, connected by bolts. In this specific example, the entire mechanism consists of four sets of lifting guide rails. Tripods 31 for the inner and outer machine positions and lifting cylinders 4 are installed on the lifting guide rails.

[0041] Anti-interference wall-mounted guide rail structure: guide rail panel 12, steel formwork panel 17, side steel formwork connecting plate 14, web plate 11 between the lifting guide rail and the steel formwork, and upper and lower lifting guide rail connecting plate 13; the steel formwork has 200-module connecting holes 16 for installing pre-embedded climbing cones 21, and there are 20mm thick pads 15 on the outside of the holes. The steel formwork is designed with load-bearing blocks, and the lifting guide rail panel is designed with 200-module ladder grooves.

[0042] When installing the wall-mounted guide rails on the nuclear island construction machine, the inner and outer wall-mounted guide rails are connected to the pre-embedded climbing cones 21 using pre-embedded threaded rods 2, and the guide rails are connected to the pre-embedded climbing cones 21 using B7 high-strength flange bolts 22. The pre-embedded threaded rods 2, pre-embedded climbing cones 21, and bolts 22 serve as the load-bearing supports for the wall-mounted guide rails. Four sets of pre-embedded parts are installed on each set of wall-mounted guide rails, with one set on each side of each set. When the pre-embedded threaded rods 2 and pre-embedded climbing cones 21 interfere with the pre-embedded parts such as steel bars and steel pipes on the outer shell, the position of the pre-embedded threaded rods 2 and pre-embedded climbing cones 21 can be adjusted because there are 200-module connection holes 16 on the template panel of the wall-mounted guide rails. This can avoid interference components on the outer shell.

[0043] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A wall-mounted guide rail for the construction of the inner and outer shell of the nuclear island BRX plant that can avoid interference, characterized in that, It includes a vertically arranged web plate (11), a guide rail panel (12) and a template panel (17) arranged on both sides of the web plate (11), and a connecting plate (13) located at the upper and lower ends of the web plate (11); The width of the template panel (17) is greater than that of the guide rail panel (12). Pre-embedded climbing cone connection holes (16) are symmetrically and equally spaced on both sides of the web plate (11) on the surface of the template panel (17). Pre-embedded climbing cones (21) are installed in the pre-embedded climbing cone connection holes (16) by bolts (22). The template panels (17) are symmetrically arranged on both sides of the outer wall structure (7) of the containment vessel and are attached to the surface. The pre-embedded climbing cones (21) on both sides are connected by pre-embedded threaded rods (2).

2. The wall-mounted guide rail for interference-avoiding construction of the inner and outer shell of the nuclear island BRX plant as described in claim 1, characterized in that, The guide rail panel (12) is matched with the suspension shoe (41) of the building machine; the surface of the guide rail panel (12) is provided with stair grooves at equal intervals that match the load-bearing tongue block of the suspension shoe (41).

3. The wall-mounted guide rail for avoiding interference during the construction of the inner and outer shell of the nuclear island BRX plant according to claim 1, characterized in that, A pad (15) is provided at the location of the pre-embedded climbing cone connection hole (16).

4. The wall-mounted guide rail for avoiding interference during the construction of the inner and outer shell of the nuclear island BRX plant according to claim 1, characterized in that, The template panel (17) is provided with side steel template connecting plates (14) on both sides. The width of the upper and lower ends of the side steel template connecting plate (14) is consistent with the width of the protruding part of the side of the connecting plate (13).

5. The wall-mounted guide rail for interference-avoiding construction of the inner and outer shell of the nuclear island BRX plant according to claim 4, characterized in that, The connecting plate (13) has a T-shaped structure.

6. The wall-mounted guide rail for interference-avoiding construction of the inner and outer shell of the nuclear island BRX plant according to claim 4, characterized in that, The side steel formwork connecting plate (14) has side steel formwork connecting holes at equal intervals on its surface.

7. The wall-mounted guide rail for avoiding interference during the construction of the inner and outer shell of the nuclear island BRX plant according to claim 4, characterized in that, The template panel (17), the side steel template connecting plate (14), and the web plate (11) are provided with reinforcing connecting ribs (18).