Amorphous strip winding type iron core cake

By adopting an amorphous ribbon wound core cake and utilizing the design of a single wound amorphous iron core and resin layer, the problems of large number of components, complex assembly, and large magnetic flux leakage in traditional iron core reactors have been solved, thus achieving efficient and safe reactor manufacturing.

CN223941635UActive Publication Date: 2026-02-24SHANDONG ZHONGJING ELECTRIC CO LTD
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Patent Information

Application Number
CN202520192314.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-02-24
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

Traditional iron-core reactors suffer from problems such as excessive number of components, cumbersome production and assembly, high cost, and large magnetic flux leakage.

Method used

The amorphous strip is wound into a core cake. It utilizes a single amorphous iron core that is wound into a multi-layered cylindrical shape and covered with a resin layer. It has a fluid channel for cooling and the design of the top and bottom plates realizes the diversion and convergence of fluids, simplifying the manufacturing process.

Benefits of technology

It improves space utilization and induction intensity, reduces the number of components, simplifies manufacturing and assembly steps, reduces magnetic flux leakage, and ensures the stable operation and safety of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an amorphous strip winding type iron core cake, which relates to the technical field of electric reactors and comprises an amorphous iron core and a resin layer coated on the outer surface of the amorphous iron core. The amorphous iron core is a single iron-based amorphous strip which is curled into a multi-layer barrel shape; and the resin layer is cylindrical and is matched with the amorphous iron core. A single iron-based amorphous strip is curled to be in a multi-layer barrel shape to form the amorphous iron core with the circular cross section, and on the premise that the space utilization rate and the induction intensity are improved, the number of components is small, so that the manufacturing and assembling steps are simplified, the operation difficulty is reduced, and the production efficiency is improved; meanwhile, due to the fact that the single amorphous iron core is composed of the single iron-based amorphous strip, the problem that a large number of magnetic gaps are generated at the splicing position of a plurality of components is solved, and the problem of magnetic flux leakage is solved.
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Description

Technical Field

[0001] This utility model relates to the field of reactor technology, specifically to an amorphous strip wound iron core disc. Background Technology

[0002] A reactor is a device that uses electromagnetic induction to achieve filtering and reactive power compensation. An iron-core reactor is a reactor in which an iron core is inserted into a energized coil to increase inductance. The iron core is typically composed of several iron core discs and a yoke joined together.

[0003] Traditional iron-core reactors use a stack of several cold-rolled magnetic sheets (such as silicon steel sheets, nickel steel sheets, etc.) to form the iron core, which is usually rectangular in cross-section, resulting in low space utilization. Chinese patent "A Core-Column Reactor" (authorization announcement number: CN219321144U) discloses a technical solution of "using magnetic sheets with decreasing widths stacked to obtain an iron core with a circular cross-section"; Chinese patent "Cylindrical Iron Core" (authorization announcement number: CN102113070B) discloses a technical solution of "using several arc-shaped magnetic steel plates spliced ​​together to obtain a cylindrical iron core." Both can improve space utilization and induction intensity, but they further introduce problems such as an excessive number of components and the generation of a large number of magnetic gaps, leading to cumbersome production and assembly, increased costs, and increased leakage magnetic flux. Summary of the Invention

[0004] In order to overcome the problem of "circular iron core containing too many components" in the above-mentioned background technology, this utility model provides an amorphous strip wound iron core disc.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is:

[0006] A type of amorphous ribbon wound core disc includes an amorphous iron core and a resin layer covering the outer surface of the amorphous iron core; each amorphous iron core is a single iron-based amorphous ribbon wound into a multi-layered cylindrical shape; the resin layer is cylindrical in shape and adapted to the amorphous iron core.

[0007] As a further optimization of this utility model, the resin layer is provided with fluid channels, and a plurality of fluid channels are arranged in a circumferential array within the resin layer; the fluid channels are arranged along the axial direction of the resin layer; the top opening of the fluid channel is located at the top surface of the resin layer, and the bottom opening is located at the bottom surface of the resin layer; cooling fluid is provided within the fluid channels; a top plate is provided on the top surface of the resin layer, and the top plate is provided with a first channel group for injecting the cooling fluid into the fluid channels respectively; a bottom plate is provided on the bottom surface of the resin layer, and the bottom plate is provided with a second channel group for converging the cooling fluid discharged from the fluid channels; the top plate is an annular shape adapted to the top surface of the resin layer; the bottom plate is an annular shape adapted to the bottom surface of the resin layer.

[0008] As a further optimization of this utility model, the top plate is provided with a first annular hole, and the top surface of the top plate is provided with a vertical air inlet hole, the bottom end of the air inlet hole is connected to the first annular hole, and the air inlet hole is a through hole; the bottom surface of the top plate is provided with a plurality of vertical first connecting holes, the top end of the first connecting holes is connected to the first annular hole, the first connecting holes are through holes, and the first connecting holes are coaxially arranged and connected to the top end of the fluid channel.

[0009] As a further optimization of this utility model, the top plate includes a first plate and a second plate that are fastened and fixed to each other; the air inlet is disposed in the first plate and the first connecting hole is disposed in the second plate; the first annular hole includes a first annular groove and a second annular groove that are adapted to and fastened to each other, the first annular groove is disposed on the bottom surface of the first plate and the second annular groove is disposed on the top surface of the second plate.

[0010] As a further optimization of this utility model, the base plate is provided with a second annular hole, and the bottom surface of the base plate is provided with a vertical vent hole. The top end of the vent hole is connected to the second annular hole, and the vent hole is a through hole. The top surface of the base plate is provided with a plurality of vertical second connecting holes. The bottom end of the second connecting hole is connected to the second annular hole, and the second connecting hole is a through hole. The second connecting hole and the bottom end of the fluid channel are respectively coaxially arranged and connected.

[0011] As a further optimization of this utility model, the base plate includes a third plate and a fourth plate that are fastened and fixed to each other; the vent is disposed in the fourth plate, and the second connecting hole is disposed in the third plate; the second annular hole includes a third annular groove and a fourth annular groove that are adapted to and fastened to each other, the third annular groove is disposed on the bottom surface of the third plate, and the fourth annular groove is disposed on the top surface of the fourth plate.

[0012] As a further optimization of this utility model, the inner wall of the fluid channel is provided with a tube, and the two ends of the tube extend out of the fluid channel and are respectively inserted into the first connecting hole of the second plate and the second connecting hole of the third plate.

[0013] As a further optimization of this utility model, both the second plate and the third plate are made of resin material; the second plate and the resin layer are fixedly connected by integral casting.

[0014] As a further optimization of this utility model, the first plate and the second plate are connected by a first bolt, and the third plate and the fourth plate are connected by a second bolt; the stud of the first bolt is screwed into the second plate, and the stud of the second bolt is screwed into the third plate; the bottom end of the first bolt is located above the top end of the amorphous iron core; the bottom end of the second bolt is located above the top end of the amorphous iron core.

[0015] As a further optimization of this utility model, a first connecting member is provided between the second plate and the resin layer, and a second connecting member is provided between the third plate and the resin layer.

[0016] In summary, this utility model has at least one of the following advantages:

[0017] (1) A single iron-based amorphous strip is rolled into a multi-layered cylindrical shape to form an amorphous iron core with a circular cross-section. Under the premise of improving space utilization and induction intensity, it has fewer components, thereby simplifying the manufacturing and assembly steps and reducing the difficulty of operation, thus improving production efficiency. At the same time, since a single amorphous iron core is composed of a single iron-based amorphous strip, the problem of a large number of magnetic gaps generated at the splicing position of multiple components is avoided, thereby reducing the problem of magnetic flux leakage.

[0018] (2) The resin layer is used to coat the amorphous iron core, thereby achieving insulation, protection and shaping of the amorphous iron core; the resin layer and the amorphous iron core are integrally formed by casting, which has structural stability and is easy and quick to process and manufacture.

[0019] (3) When the cooling fluid flows through the fluid channel, it carries away the heat in the resin layer, thereby cooling the resin layer and the amorphous iron core and ensuring safe operation.

[0020] (4) The top plate is provided with a first channel group for achieving flow diversion, and the bottom plate is provided with a second channel group for achieving flow convergence. Thus, a single utility model only needs to install one air inlet pipe and one exhaust pipe to connect multiple fluid channels, thereby achieving the effect of saving internal space of the reactor.

[0021] (5) The top plate includes a first plate and a second plate that are interlocked and fixed together, and the bottom plate includes a third plate and a fourth plate that are interlocked and fixed together, so as to facilitate the processing and forming of the first and second annular holes; the second plate and the resin layer are integrally fixedly connected by casting and the tension is improved by the first tie member in the shape of an I-beam and the reinforcing fiber to prevent them from separating; the third plate and the resin layer are integrally fixedly connected by casting and the tension is improved by the second tie member in the shape of an I-beam and the reinforcing fiber to prevent them from separating.

[0022] (6) The fluid channel is formed by tube body. Compared with the traditional drilling and forming technology, this utility model will not produce scratch cracks on the inner wall of the fluid channel, thereby improving the structural strength of the resin layer, so as to stably cover and limit the iron-based amorphous ribbon that is curled and has a tendency to spring open. Attached Figure Description

[0023] The present application will be further explained below with reference to the accompanying drawings:

[0024] Figure 1 This is a front view schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a top view of the overall structure of this utility model;

[0026] Figure 3 Front view diagram showing the location and structure of the fluid channel;

[0027] Figure 4 A top-down view illustrating the location and structure of the fluid channel;

[0028] Figure 5 This is a structural perspective diagram of the top slab;

[0029] Figure 6 This is a schematic diagram of the structure of the first plate and the second plate;

[0030] Figure 7 This is a perspective view of the base plate structure.

[0031] Figure 8 A schematic diagram of the structure of the third and fourth plates;

[0032] Figure 9 A schematic diagram of the pipe body's location and structural elevation section front view;

[0033] Figure 10 The positions of the first and second tie members are set, and the structural front view diagram is shown.

[0034] Explanation of reference numerals in the attached figures:

[0035] In the picture,

[0036] 1. Amorphous iron core; 11. Iron-based amorphous strip;

[0037] 2. Resin layer; 21. Fluid channel; 22. Tube body;

[0038] 3. Top plate; 301. First plate; 302. Second plate; 31. Air inlet; 32. First annular hole; 33. First connecting hole;

[0039] 4. Base plate; 401. Third plate; 402. Fourth plate; 41. Vent hole; 42. Second annular hole; 43. Second connecting hole;

[0040] 5. First connecting component;

[0041] 6. Second connector. Detailed Implementation

[0042] Based on the above-described structural features of this application, the implementation methods of this application will be further described as follows:

[0043] Reference Figures 1-2 This embodiment provides an amorphous ribbon wound core disc, including an amorphous iron core 1 and a resin layer 2 covering the outer surface of the amorphous iron core 1; the amorphous iron core 1 is a single iron-based amorphous ribbon 11 wound into a multi-layered cylindrical shape. The iron-based amorphous ribbon 11 has the characteristics of high saturation magnetic induction and low loss, which can greatly reduce the weight of the equipment, reduce its size, and improve efficiency. The amorphous iron core 1 has a multi-layered cylindrical structure, thus having the highest possible density, thereby making the amorphous iron core 1 and the entire reactor have the smallest possible volume.

[0044] Reference Figures 1-2 The resin layer 2 is cylindrical in shape, thus adaptably coating the amorphous iron core 1.

[0045] Reference Figures 3-4 The resin layer 2 contains several fluid channels 21 arranged in a circular array with equal spacing and angles around the axis of the amorphous iron core 1. The fluid channels 21 are arranged along the axial direction of the resin layer 2. The top opening of each fluid channel 21 is located on the top surface of the resin layer 2, and the bottom opening is located on the bottom surface of the resin layer 2, facilitating assembly. Cooling fluid flows through the fluid channels 21, carrying away heat from the resin layer 2 and thus achieving controlled cooling of the amorphous iron core 1.

[0046] Reference Figures 3-4 The number of fluid channels 21 is no less than four, so that they are evenly distributed on the side wall of the resin layer 2 to achieve uniform heat dissipation.

[0047] The cooling fluid is air or an inert gas (such as nitrogen, helium, neon, argon, krypton, etc.), thereby improving the safety of this invention in use.

[0048] Reference Figures 3-4 The top surface of the resin layer 2 is provided with a top plate 3, and the top plate 3 is provided with a first channel group for injecting cooling fluid into the fluid channels 21 respectively. The inlet end of the first channel group is connected to an air inlet pipe via an air nozzle.

[0049] Reference Figures 3-4 A base plate 4 is provided on the bottom surface of the resin layer 2. The base plate 4 contains a second channel group for converging the cooling fluid discharged from the fluid channel 21. The outlet section of the second channel group is connected to an exhaust pipe via a nozzle. The exhaust pipe is connected to a gas storage tank, which is connected to an air pump via an air inlet pipe. The air pump is connected to an air inlet pipe. The gas storage tank and air pump are placed on a workbench. The air pump pressurizes the cooling fluid from the gas storage tank into the fluid channel 21. The cooling fluid carries the heat from the resin layer 2 and flows back into the gas storage tank, thereby cooling the reactor. The gas storage tank contains a cooling structure, such as a semiconductor refrigerator, which allows the cooling fluid to be injected into the fluid channel 21 at a low temperature, enhancing the cooling effect and preventing the resin layer 2, second plate 302, third plate 401, first bolt, and second bolt from softening due to heat, thus improving the connection strength.

[0050] Reference Figures 3-4 The top plate 3 is in the shape of a ring that fits the top surface of the resin layer 2; the bottom plate 4 is in the shape of a ring that fits the bottom surface of the resin layer 2.

[0051] Reference Figure 4 and Figure 5 The top plate 3 has a first annular hole 32, and a vertical air inlet 31 on its top surface. The bottom end of the air inlet 31 is perpendicularly connected to the first annular hole 32, and the air inlet 31 is a through hole. The bottom surface of the top plate 3 has several vertical first connecting holes 33, the top ends of which are connected to the first annular hole 32. The first connecting holes 33 are through holes, and the first connecting holes 33 are coaxially arranged and connected to the top end of the fluid channel 21. The air inlet pipe is connected to the top end of the air inlet 31 through an air nozzle. The first annular hole 32 diverts the cooling fluid in a single air inlet pipe into several streams of cooling fluid equal to the number of fluid channels 21, and injects them into the fluid channels 21 respectively, thereby achieving gas diversion and avoiding the problem of occupying too much internal space of the reactor due to installing too many air nozzles and air inlet pipes (compared to connecting independent air nozzles and air inlet pipes to each fluid channel 21).

[0052] Reference Figure 5 and Figure 6The top plate 3 includes a first plate 301 and a second plate 302 that are interlocked and fixed together. An air inlet 31 is located within the first plate 301, and a first connecting hole 33 is located within the second plate 302. The first annular hole 32 includes a first annular groove and a second annular groove that are adapted to and interlocked with each other. The first annular groove is located on the bottom surface of the first plate 301, and the second annular groove is located on the top surface of the second plate 302. The first plate 301 and the second plate 302 are independently injection molded and then assembled, thereby reducing the complexity of the mold structure and improving the ease and efficiency of production.

[0053] Reference Figure 4 and Figure 7 The base plate 4 has a second annular hole 42 inside, and a vertical exhaust hole 41 on the bottom surface of the base plate 4. The top of the exhaust hole 41 is vertically connected to the second annular hole 42, and the exhaust hole 41 is a through hole. The top surface of the base plate 4 has several vertical second connecting holes 43. The bottom of the second connecting holes 43 is connected to the second annular hole 42, and the second connecting holes 43 are through holes. The second connecting holes 43 are coaxially arranged and connected to the bottom of the fluid channel 21. The second annular hole 42 merges and guides several streams of cooling fluid in the fluid channel 21 to the exhaust hole 41 and the exhaust pipe, thereby realizing the convergence of gas and avoiding the problem of occupying too much internal space of the reactor due to the installation of too many air nozzles and exhaust pipes (compared to each fluid channel 21 being connected to an independent air nozzle and exhaust pipe).

[0054] Reference Figure 7 and Figure 8 The base plate 4 includes a third plate 401 and a fourth plate 402 that are interlocked and fixed together. A vent 41 is located within the fourth plate 402, and a second connecting hole 43 is located within the third plate 401. The second annular hole 42 includes a third annular groove and a fourth annular groove that are adapted to and interlocked together. The third annular groove is located on the bottom surface of the third plate 401, and the fourth annular groove is located on the top surface of the fourth plate 402. The third plate 401 and the fourth plate 402 are independently injection molded and then assembled, thereby reducing the complexity of the mold structure and improving the ease and efficiency of production and processing.

[0055] Reference Figure 9The fluid channel 21 has a tube 22 on its inner wall. Both ends of the tube 22 extend from the fluid channel 21 and are inserted into the first connecting hole 33 of the second plate 302 and the second connecting hole 43 of the third plate 401, respectively. Before casting the resin layer 2, the two ends of the tube 22 are inserted into the first connecting hole 33 and the second connecting hole 43, respectively, so that the outer wall of the tube 22, the inner wall of the molding mold, the end face of the second plate 302, the end face of the third plate 401, and the outer wall of the amorphous iron core 1 form a closed casting cavity. Resin is then poured into the casting cavity to obtain the resin layer 2. The tube 22 is used to form the fluid channel 21, preventing the fluid channel 21 from being filled and blocked by resin. At the same time, the tube 22 prevents resin from flowing into the first connecting hole 33 and the second connecting hole 43, ensuring the connectivity of the first and second channel groups.

[0056] The outer walls at both ends of the tube 22 are respectively attached to the inner walls of the first connecting hole and the second connecting hole; the outer wall in the middle of the tube 22 is attached to the inner wall of the fluid channel 21.

[0057] The tube body 22 is made of a non-ferrous, non-magnetic material (such as resin) to avoid heating due to magnetic induction.

[0058] Reference Figure 3 , Figure 6 and Figure 8 Both the second plate 302 and the third plate 401 are made of resin material, which facilitates their connection with the resin layer 2. The second plate 302 and the resin layer 2 are fixedly connected by integral casting.

[0059] Reference Figure 6 and Figure 8 The first plate 301 and the second plate 302 are connected by a first bolt, and the third plate 401 and the fourth plate 402 are connected by a second bolt. The stud of the first bolt is screwed into the second plate 302, and the stud of the second bolt is screwed into the third plate 401. The bottom end of the first bolt is located above the top end of the amorphous iron core 1. The bottom end of the second bolt is located above the top end of the amorphous iron core 1. Both the first and second bolts are made of non-ferrous, non-magnetic materials (such as resin, aluminum alloy, titanium alloy, etc.) to avoid heating due to magnetic induction (the second plate 302 has a screw hole that fits and engages with the first bolt, and the third plate 401 has a screw hole that fits and engages with the second bolt; the threads of the screw holes are more prone to deformation due to heat, causing the first and second bolts to loosen).

[0060] The molding template includes two upright side molds, which are arc-shaped and can be joined together to form a cylindrical cavity.

[0061] The manufacturing steps of this utility model are as follows: ① First, injection molding of the first plate 301, the second plate 302, the third plate 401, and the fourth plate 402 is performed; ② The second plate 302 and the third plate 401 are respectively snapped into the upper and lower ends of the left mold cavity, so that the left half of the second plate 302 is snapped into the cavity and the right half is suspended, and the left half of the third plate 401 is snapped into the cavity and the right half is suspended; ③ The first connecting hole 33 and the second connecting hole 43, which are located in the left mold cavity and correspond to each other, are connected by a tube 22, that is, the two ends of the tube 22 are respectively inserted into the first connecting hole 301. 3. Place the amorphous iron core 1 into the second connecting hole 43; ④ Place the left half of the amorphous iron core 1 into the left cavity (for example, use a sling to support the amorphous iron core 1); ⑤ Connect the remaining and corresponding first connecting holes 33 and second connecting holes 43 of the second plate 302 and the third plate 401 with a tube 22, that is, insert the two ends of the tube 22 into the first connecting hole 33 and the second connecting hole 43 respectively; ⑥ Close the mold and inject resin into the cavity; ⑦ Cool and open the mold; ⑧ Install the first plate 301 on the upper surface of the second plate 302 and install the fourth plate 402 on the lower surface of the third plate 401.

[0062] Reference Figure 10 A number of first connecting members 5 are provided between the second plate 302 and the resin layer 2, and a number of second connecting members 6 are provided between the third plate 401 and the resin layer 2, thereby addressing the problem of insufficient tension between the second plate 302, the resin layer 2, and the third plate 401.

[0063] Reference Figure 10 Both the first tie member 5 and the second tie member 6 are H-shaped linear structures. The upper part of the first tie member 5 is fixedly installed inside the second plate 302 (during the injection molding of the second plate 302, the first tie member 5 is partially embedded and fixedly connected to the second plate 302). The lower part of the second tie member 6 is fixedly installed inside the third plate 401 (during the injection molding of the third plate 401, the second tie member 6 is partially embedded and fixedly connected to the third plate 401). The lower part of the first tie member 5 and the upper part of the second tie member 6 are fixedly installed in the resin layer 2 by casting, thereby increasing the tensile force between the second plate 302, the resin layer 2, and the third plate 401 and preventing them from separating.

[0064] The bottom surface of the second plate 302 is provided with several vertically oriented burrs. The bottom ends of the burrs are cast and fixed within the resin layer 2, thereby increasing the bonding strength between the second plate 302 and the resin layer 2 and preventing detachment. The top surface of the third plate 401 is also provided with several vertically oriented burrs. The top ends of the burrs are cast and fixed within the resin layer 2, thereby increasing the bonding strength between the third plate 401 and the resin layer 2 and preventing detachment. The burrs are reinforcing fibers, evenly distributed on the bottom surface of the second plate 302 and the top surface of the third plate 401.

[0065] The contact surfaces of the first plate 301 and the second plate 302 are provided with sealing strips or are ultrasonically welded to achieve a seal; the contact surfaces of the third plate 401 and the fourth plate 402 are provided with sealing strips or are ultrasonically welded to prevent air leakage from the first annular hole 32 and the second annular hole 42.

[0066] Each of the present invention contains multiple amorphous iron cores 1, which are coaxially arranged (supported and fixed by resin layer 2). Air gap pads are provided between adjacent amorphous iron cores 1, and the air gap pads are covered, supported and fixed by resin layer 2.

[0067] This invention features a simple structure and reliable function. A single iron-based amorphous strip 11 is rolled into a multi-layered cylindrical shape to form an amorphous iron core 1 with a circular cross-section. While improving space utilization and induction intensity, it has a smaller number of components, thereby simplifying manufacturing and assembly steps, reducing operational difficulty, and improving production efficiency. At the same time, since a single amorphous iron core 1 is composed of a single iron-based amorphous strip 11, it avoids the problem of a large number of magnetic gaps at the splicing positions of multiple components, thereby reducing the problem of magnetic flux leakage.

[0068] In the description of this utility model, it should be noted that the terms "upper", "lower", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0069] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0070] In conclusion, for those skilled in the art, any changes, modifications, substitutions, or variations made to this utility model based on its guidance, without departing from its principles and spirit, shall still fall within the protection scope of this utility model.

Claims

1. An amorphous ribbon wound core disc, characterized in that: It includes an amorphous iron core (1) and a resin layer (2) covering the outer surface of the amorphous iron core (1); each amorphous iron core (1) is a single iron-based amorphous strip (11) rolled into a multi-layered cylindrical shape. The resin layer (2) is cylindrical and adapted to the amorphous iron core (1).

2. The amorphous ribbon wound core disc according to claim 1, characterized in that: The resin layer (2) is provided with fluid channels (21), and there are a plurality of fluid channels (21) arranged in a circumferential array within the resin layer (2); the fluid channels (21) are arranged along the axial direction of the resin layer (2); the top opening of the fluid channel (21) is located at the top surface of the resin layer (2), and the bottom opening is located at the bottom surface of the resin layer (2); cooling fluid is provided within the fluid channels (21); The top surface of the resin layer (2) is provided with a top plate (3), and the top plate (3) is provided with a first channel group for injecting the cooling fluid into the fluid channel (21); The bottom surface of the resin layer (2) is provided with a bottom plate (4), and the bottom plate (4) is provided with a second channel group for converging the cooling fluid discharged from the fluid channel (21); The top plate (3) is in the shape of an annulus adapted to the top surface of the resin layer (2); the bottom plate (4) is in the shape of an annulus adapted to the bottom surface of the resin layer (2).

3. The amorphous ribbon wound core disc according to claim 2, characterized in that: The top plate (3) is provided with a first annular hole (32), and the top surface of the top plate (3) is provided with a vertical air inlet (31). The bottom end of the air inlet (31) is connected to the first annular hole (32), and the air inlet (31) is a through hole. The bottom surface of the top plate (3) is provided with a plurality of vertically placed first connecting holes (33). The top end of the first connecting hole (33) is connected to the first annular hole (32). The first connecting hole (33) is a through hole. The top end of the first connecting hole (33) and the fluid channel (21) are respectively coaxially arranged and connected.

4. The amorphous ribbon wound core disc according to claim 3, characterized in that: The top plate (3) includes a first plate (301) and a second plate (302) that are fastened together; the air inlet (31) is disposed in the first plate (301), and the first connecting hole (33) is disposed in the second plate (302); the first annular hole (32) includes a first annular groove and a second annular groove that are adapted to and fastened together, the first annular groove is disposed on the bottom surface of the first plate (301), and the second annular groove is disposed on the top surface of the second plate (302).

5. The amorphous ribbon wound core disc according to claim 4, characterized in that: The base plate (4) is provided with a second annular hole (42), and the bottom surface of the base plate (4) is provided with a vertical vent hole (41). The top end of the vent hole (41) is connected to the second annular hole (42), and the vent hole (41) is a through hole. The top surface of the base plate (4) is provided with a plurality of vertically arranged second connecting holes (43). The bottom end of the second connecting hole (43) is connected to the second annular hole (42). The second connecting hole (43) is a through hole. The second connecting hole (43) and the bottom end of the fluid channel (21) are respectively coaxially arranged and connected.

6. The amorphous ribbon wound core disc according to claim 5, characterized in that: The base plate (4) includes a third plate (401) and a fourth plate (402) that are fastened together; the vent (41) is disposed in the fourth plate (402), and the second connecting hole (43) is disposed in the third plate (401); the second annular hole (42) includes a third annular groove and a fourth annular groove that are adapted to and fastened together, the third annular groove is disposed on the bottom surface of the third plate (401), and the fourth annular groove is disposed on the top surface of the fourth plate (402).

7. The amorphous ribbon wound core disc according to claim 6, characterized in that: The inner wall of the fluid channel (21) is provided with a tube (22), and the two ends of the tube (22) extend out from the fluid channel (21) and are inserted into the first connecting hole (33) of the second plate (302) and the second connecting hole (43) of the third plate (401), respectively.

8. The amorphous ribbon wound core disc according to claim 7, characterized in that: The second plate (302) and the third plate (401) are both made of resin material; the second plate (302) and the resin layer (2) are fixedly connected by integral casting.

9. The amorphous ribbon wound core disc according to claim 8, characterized in that: The first plate (301) and the second plate (302) are connected by a first bolt, and the third plate (401) and the fourth plate (402) are connected by a second bolt; the stud of the first bolt is screwed into the second plate (302), and the stud of the second bolt is screwed into the third plate (401); the bottom end of the first bolt is located above the top end of the amorphous iron core (1); the bottom end of the second bolt is located above the top end of the amorphous iron core (1).

10. The amorphous ribbon wound core disc according to claim 9, characterized in that: A first connecting member (5) is provided between the second plate (302) and the resin layer (2), and a second connecting member (6) is provided between the third plate (401) and the resin layer (2).

Citation Information

Patent Citations

  • Cylindrical iron core, stationary induction apparatus and induction heat-generating roller device

    CN102113070B

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    CN219321144U