Rotor anti-rust oil spraying equipment
By designing a rotor spraying anti-rust oil equipment and utilizing spraying technology controlled by a robotic arm and servo motor, the problems of high labor intensity and difficulty in ensuring quality during the rotor oiling process have been solved, achieving efficient automated production and uniform oiling.
Patent Information
- Application Number
- CN202423095127.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The existing motor rotor oiling process is labor-intensive, inefficient, and difficult to guarantee quality, thus failing to meet the needs of automated production.
Design a rotor spraying rust-preventive oil equipment, including a frame, conveyor line, spraying device, traversing mechanism, lifting mechanism and robot arm. The robot arm grabs the rotor and rotates it in the spraying device to spray rust-preventive oil. Combined with photoelectric components and servo motors to control the uniformity of spraying, the equipment achieves automated operation.
It improves oiling efficiency and quality, reduces labor costs, achieves automated production, ensures uniformity and consistency of oiling, and reduces waste of rust-preventive oil.
Smart Images
Figure CN223942564U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an intelligent rustproof treatment equipment for spraying rustproof oil on the surface of motor rotor belongs to motor rotor production technical field. BACKGROUND
[0002] The motor production industry has been a labor-intensive industry, and the motor rotor needs to be coated with rust-proof oil to avoid rust on the motor rotor and prolong the service life of the motor rotor. Due to the particularity of the product, automation production has not been realized. The current oil coating process of the motor rotor is semi-automatic or manual operation. However, whether it is semi-automatic or manual production, the cost is high, the labor intensity is large, the efficiency is low, and uneven or missed rust-proof oil coating may occur, the quality cannot be effectively guaranteed, the production yield is low, and with the increase of labor cost and the demand gap of labor force, it is difficult to meet the needs of some motor production enterprises.
[0003] In recent years, with the rapid development of the automobile industry and the increasing application of various electrical products, the production and quality of micro-motors are in great demand. Traditional manual or semi-automatic oil coating methods cannot meet the requirements of product efficiency and product quality. Market factors require reducing labor costs and improving production efficiency, and there is a great need for rotor spraying rust-proof oil intelligent equipment with high automation. SUMMARY
[0004] The utility model aims at the shortage of prior art, provides a kind of rotor spraying rust-proof oil's intelligent equipment that can automatically coat rust-proof oil for motor rotor, replaces manual or semi-automatic rust-proof oil coating method, improves work efficiency, reduces labor cost, and realizes automatic online operation, ensures rust-proof oil coating product quality, improves efficiency and safety.
[0005] The utility model aims at the shortage of prior art, provides a kind of rotor spraying rust-proof oil's intelligent equipment that can automatically coat rust-proof oil for motor rotor, replaces manual or semi-automatic rust-proof oil coating method, improves work efficiency, reduces labor cost, and realizes automatic online operation, ensures rust-proof oil coating product quality, improves efficiency and safety.
[0006] This utility model provides a rotor rust-preventive oil spraying device. The spraying device includes a base plate, a protective box, and a mounting frame for a drive mechanism mounted on a frame. A positioning bracket and a roller bracket are positioned and mounted on the base plate. The mounting frame is equipped with a gear set, a servo motor, and a clamping shaft mechanism on the upper part of the mounting frame. A photoelectric component is also mounted above the mounting frame. The device also includes a door-closing cylinder mounted above the protective box and multiple spraying components mounted on the side. A robotic arm grips the rotor and places it on the roller bracket. The cylinder drives the clamping shaft mechanism to position and clamp the rotor onto the positioning bracket. The servo motor then drives the gear set to rotate the clamping shaft, causing the rotor to rotate. The door-closing cylinder closes the upper door of the protective box. The spraying components spray rust-preventive oil mist onto the rotating rotor surface, completing the rust-preventive oil coating on the rotor surface.
[0007] Preferably, the conveyor line is equipped with multiple tray mechanisms to transport the rotor, and the conveyor line is divided into a rotor input line and a rotor output line, which facilitates connection with the preceding and following processes.
[0008] Preferably, the mounting bracket of the oil spraying device is equipped with a photoelectric component. The photoelectric component can collect the rotor's status in real time and adjust the rotor's speed by controlling the rotation speed of the servo motor. This controls the number of rotor rotations and the flow rate of the automatic oil spraying component, thereby achieving uniformity and consistency in oil application and improving the quality of the anti-rust oil coating on the rotor.
[0009] The beneficial effects of this utility model are as follows: The rotor rust-preventive oil spraying equipment uses a robotic arm to pick up the rotor from the tray mechanism and feed it into the spraying device, which places it on the roller support. A servo motor drives the gear set to rotate the rotor, which is linked to the clamping shaft. The door-closing cylinder closes the upper door of the protective box. The spraying component sprays rust-preventive oil mist onto the surface of the rotating rotor, completing the rust-preventive oil coating on the rotor surface. The used rust-preventive oil will collect in the collection tray on the bottom plate and be pumped into the spraying component by the pump, realizing the reuse of the rust-preventive oil. At the same time, the rust-preventive oil spraying operation on the rotor by the spraying component reduces the waste of rust-preventive oil and saves raw materials. The rotor rust-preventive oil spraying equipment adjusts the rotor speed by the speed of the servo motor, controlling the number of rotor rotations and the flow rate of the automatic spraying component, which can achieve uniformity and consistency of oiling and improve the oiling quality of the rotor. The rotor with rust-preventive oil sprayed is automatically picked up by the robotic arm and placed on the tray mechanism of the output line, which is convenient for connection with the upstream and downstream processes. It has a high degree of automation and does not require special skills from the operator, thus improving production efficiency. Attached Figure Description
[0010] The present utility model patent will be further described below with reference to the accompanying drawings and embodiments.
[0011] Figure 1 This is a front view of a rotor spraying anti-rust oil device according to this utility model.
[0012] Figure 2 This is a top view of a rotor spraying anti-rust oil device according to the present invention.
[0013] Figure 3 This is a perspective view of a rotor spraying anti-rust oil device according to the present invention.
[0014] Figure 4 This is a front view of the oil spraying device included in the rotor spraying rust-preventive oil equipment of this utility model.
[0015] Figure 5 This is a side view of the oil spraying device included in the rotor spraying rust-preventive oil equipment of this utility model.
[0016] Figure 6 This is a perspective view of the oil spraying device included in the rotor spraying anti-rust oil equipment of this utility model.
[0017] In the diagram, 1. Frame; 2. Oil spraying device; 3. Robotic arm; 4. Lifting mechanism; 5. Lateral movement mechanism; 6. Conveyor line; 7. Pallet mechanism; 8. Stopper; 9. Detection component; 10. Rotor; 2-1. Base plate; 2-2. Gear set; 2-3. Mounting bracket; 2-4. Servo motor; 2-5. Tightening shaft mechanism; 2-6. Photoelectric component; 2-7. Door closing cylinder; 2-8. Roller bracket; 2-9. Positioning bracket; 2-10. Protective box; 2-11. Oil spraying component. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the specific embodiments are described below in conjunction with the accompanying drawings. The appended claims and drawings are for the purpose of making the structure and other aspects, features, and advantages of this utility model easier to understand, wherein the same reference numerals are used to indicate the same parts. It should be understood that the specific embodiments described herein are merely illustrative of this utility model and are not intended to limit the scope of protection of this utility model.
[0019] Please see Figure 1 , Figure 2 and Figure 3This utility model discloses a rotor rust-preventive oil spraying device, comprising a frame 1, a conveyor line 6, an oil spraying device 2, and a transverse mechanism 5 mounted on the frame 1. The transverse mechanism 5 is equipped with a lifting mechanism 4 and a robotic arm 3 mounted below the lifting mechanism 4. The conveyor line 6 is equipped with a stopper 8, a detection component 9, and a tray mechanism 7 for conveying and placing rotors 10. The motor rotor 10 is input from the previous process via the conveyor line 6 through the tray mechanism 7. After being positioned and coordinated by the detection component 9 and the stopper 8, the transverse mechanism 5 drives the lifting mechanism 4 to move the robotic arm 3 to grasp the rotor 10 and send it into the oil spraying device 2. After the rotor 10 is sprayed with rust-preventive oil through rotation, the robotic arm 3 grasps the rotor 10 and places it onto the tray mechanism 7 at the output section of the conveyor line 6. Each station is equipped with a detection component 9. This reduces manual labor intensity, greatly improves product quality, and the rust-preventive oil-coated rotor 10 is automatically output via the tray mechanism 7, facilitating connection with upstream and downstream processes.
[0020] Please see Figure 4 , Figure 5 and Figure 6 According to one embodiment of the present invention, the oil spraying device 2 of the rotor spraying anti-rust oil equipment includes a base plate 2-1, a protective box 2-10, and a mounting frame 2-3 for the drive mechanism mounted on the frame 1. A positioning bracket 2-9 and a roller bracket 2-8 are positioned and installed on the base plate 2-1. A gear set 2-2, a servo motor 2-4, and a clamping shaft mechanism 2-5 on the upper part of the mounting frame 2-3 are provided on the mounting frame 2-3. A photoelectric component 2-6 is also installed above the mounting frame 2-3. It also includes a door closing cylinder 2-7 installed above the protective box 2-10 and multiple oil spraying components 2-11 installed on the side. The robotic arm 3 picks up the rotor 10 and places it on the roller support 2-8. The cylinder drives the clamping shaft mechanism 2-5 to position and clamp the rotor 10 on the positioning bracket 2-9. Then, the servo motor 2-4 drives the gear set 2-2 to drive the clamping shaft to rotate the rotor 10. The door closing cylinder 2-7 closes the door of the protective box 2-10. The oil spraying component 2-11 sprays anti-rust oil mist onto the surface of the rotating rotor 10, completing the anti-rust oil spraying on the surface of the rotor 10.
[0021] Preferably, the conveyor line 6 is provided with multiple tray mechanisms 7 to transport the rotor 10. The conveyor line 6 is divided into a rotor input line and a rotor output line, which facilitates connection with the preceding and following processes.
[0022] Preferably, the mounting bracket 2-3 of the oil spraying device 2 is equipped with a photoelectric component 2-6. The photoelectric component 2-6 can collect the status of the rotor 10 in real time and adjust the rotation speed of the rotor 10 by the rotation speed of the servo motor 2-4, thereby controlling the number of rotations of the rotor 10 and the flow rate of the automatic oil spraying component 2-11. This can achieve uniformity and consistency of oiling and improve the oiling quality of the rotor 10.
[0023] The specific embodiments described are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or adopt similar methods to replace them, but without departing from the spirit of this utility model or exceeding the scope defined by the appended claims. All equivalent transformations and improvements made in accordance with the scope of protection of the claims of this utility model are covered by the scope of protection of the claims of this utility model.
Claims
1. A rotor spraying rust-preventive oil device, characterized by including: The frame (1) and the conveyor line (6), the oil spraying device (2) and the transverse mechanism (5) are installed on the frame (1). The transverse mechanism (5) is equipped with a lifting mechanism (4) and a robot (3) installed below the lifting mechanism (4). The conveyor line (6) is equipped with a stopper (8), a detection component (9) and a tray mechanism (7) for conveying and placing the rotor (10).
2. The rotor anti-rust oil spraying equipment according to claim 1, characterized in that: The oil spraying device (2) includes a base plate (2-1), a protective box (2-10), and a mounting bracket (2-3) for the drive mechanism mounted on the frame (1). A positioning bracket (2-9) and a roller bracket (2-8) are positioned and installed on the base plate (2-1). A gear set (2-2), a servo motor (2-4), and a clamping shaft mechanism (2-5) on the upper part of the mounting bracket (2-3) are provided on the mounting bracket (2-3). A photoelectric component (2-6) is also installed above the mounting bracket (2-3). It also includes a door closing cylinder (2-7) installed above the protective box (2-10) and multiple oil spraying components (2-11) installed on the side.
3. The rotor spraying rust-preventive oil equipment according to claim 1, characterized in that: The conveyor line (6) is equipped with multiple tray mechanisms (7) to transport the rotor (10). The conveyor line (6) is divided into a rotor input line and a rotor output line, which facilitates connection with the preceding and following processes.
4. The rotor spraying rust-preventive oil equipment according to claim 2, characterized in that: The mounting bracket (2-3) of the oil spraying device (2) is equipped with a photoelectric component (2-6). The photoelectric component (2-6) can collect the status of the rotor (10) in real time and adjust the rotation speed of the rotor (10) by the rotation speed of the servo motor (2-4). It controls the number of rotations of the rotor (10) and the flow rate of the automatic oil spraying component (2-11), which can achieve uniformity and consistency of oiling and improve the quality of anti-rust oil coating on the rotor (10).