Actuator cylinder assembling device

Abstract

The utility model discloses an actuator cylinder assembly device, which belongs to the field of mechanical assembly and comprises a safety fence, a console, a gantry crane, a mechanical arm, a lifter, an assembly body and an assembly table. The safety fences are installed on the two sides of the assembly table and the mechanical arm, the front side is blocked by the assembly table, and the rear side abuts against the wall. The console is mounted outside the safety fence; the gantry crane is mounted in the safety fence; the mechanical arm is mounted on one side of the assembly table; the elevator is installed on the assembly table, and the assembly bodies are installed on the two sides of the elevator. In the utility model, the assembly of the actuating cylinder is realized through the mechanical arm, and the assembly body is provided with the elastic component, so that the possible damage to the actuating cylinder caused by angle error in the assembly process is eliminated, and the technical problems of unsafe assembly process and poor consistency of assembly quality in the prior art are solved.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical assembly technology, specifically relating to an actuator cylinder assembly device. Background Technology

[0002] There are many types of actuators currently available. Many of the mainstream actuators used on aircraft are in the form of separate servo motors and actuator cylinders, which are easy to adjust and disassemble, have high structural reliability, and are widely used as drive devices on aircraft control surfaces.

[0003] However, current technology typically involves manual installation of the actuator cylinder, which suffers from poor safety, low assembly efficiency, and inconsistent assembly quality. Workers need to spend a significant amount of time learning how to assemble the actuator cylinder, and safety hazards frequently arise during the assembly process.

[0004] Therefore, the market urgently needs a device that can quickly, safely, and accurately assemble the actuator cylinder. Utility Model Content

[0005] To address the technical problems of low assembly efficiency, low assembly success rate, and poor assembly quality consistency in existing technologies, this utility model proposes an actuated cylinder assembly device, including a safety fence, a gantry crane, a lift, a robotic arm, an assembly body, an assembly platform, and a control console. The safety fence is installed on both sides of the assembly platform and the robotic arm. The control console is installed outside the protective baffle. The gantry crane is installed between the assembly platform and the protective baffle. The robotic arm is installed on one side of the assembly platform. The lift is installed on the assembly platform, and the assembly body is installed on both sides of the lift.

[0006] Preferably, the safety fence is equipped with a mechanical locking device, which secures the safety fence with screws.

[0007] Preferably, the robotic arm and its base are connected via a rotary motor. The large robotic arm is connected to the robotic arm via a rotary motor, and the small robotic arm is connected to the large robotic arm via a rotary motor.

[0008] Preferably, the lifting platform includes a rotating pressure arm and a servo electric cylinder; the rotating pressure arm is installed between two supports of the lifting platform. The servo electric cylinder is fixedly connected to the rotating pressure arm.

[0009] Preferably, the assembly table is equipped with an assembly tooling storage platform, which is set up in two layers.

[0010] Preferably, the bottom of the gantry crane is equipped with a fixing and locking device, and the top of the gantry crane is equipped with two optical positioning modules.

[0011] Preferably, the positioning module is placed perpendicular to the assembly, and the gantry crane is equipped with a guide rail for the movable optical positioning module.

[0012] Preferably, the assembly includes multiple elastic components mounted on an assembly plate.

[0013] Preferably, the front end of the elastic component is a rounded hemisphere, and a spring device is provided inside. The rounded hemisphere can compress the spring device by 5-10 mm during operation.

[0014] Preferably, the control console includes an assembly control console and a robotic arm control console. The assembly control console is connected to the assembly, the optical positioning module, and the elevator via electrical devices, and the robotic arm control console is connected to the robotic arm via electrical devices.

[0015] Compared with the prior art, the technical solution of this utility model has the following advantages / benefits:

[0016] 1. The use of robotic arms for assembly, and the ability to close safety barriers during operation, prevents unauthorized personnel from entering the assembly space, thus increasing the safety of the assembly equipment during working hours.

[0017] 2. The assembly mode of the robotic arm is controlled by a console, and the assembly steps are adjusted at any time according to different assemblies, which improves the diversity of assembled products.

[0018] 3. The gantry crane of this utility model is equipped with an optical positioning module, which captures the precise position of the outer cylinder in real time before each assembly, reducing the position accuracy requirements of manual assembly and improving the convenience of assembly. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a front structural diagram of the present invention.

[0021] Figure 2 This is a side view of the structure of this utility model.

[0022] Figure 3 This is a schematic diagram of the robotic arm of this utility model.

[0023] Figure 4 This is a front structural diagram of the elevator of this utility model.

[0024] Figure 5 This is a side view of the elevator of this utility model.

[0025] Figure 6 This is a schematic diagram of the tooling storage platform structure of this utility model.

[0026] Figure 7 This is a schematic diagram of the gantry crane structure of this utility model.

[0027] Figure 8 This is a top view of the assembly of this utility model.

[0028] Figure 9 This is a side view of the assembly of this utility model.

[0029] Figure 10 This is a schematic diagram of the control console structure of this utility model.

[0030] The markings in the diagram are as follows: 1-Safety fence, 2-Gantry crane, 21-Fixing locking device, 22-Optical positioning module, 3-Elevator, 31-Rotating pressure arm, 32-Servo electric cylinder, 4-Robotic arm, 41-Robotic arm base, 42-Robotic boom, 43-Robotic forearm, 5-Assembly, 51-Assembly tray, 52-Elastic component, 6-Assembly table, 61-Tooling storage table, 7-Control console, 71-Assembly control console, 72-Robotic arm control console. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the detailed description of the embodiments of this utility model provided below is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model.

[0032] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

[0033] Example: This utility model provides an actuator cylinder assembly device, the main structure of which is as follows: Figure 1 , Figure 2As shown, this utility model proposes an actuator assembly device, including a safety fence 1, a gantry crane 2, a lift 3, a robotic arm 4, an assembly body 5, an assembly platform 6, and a control console 7. The safety fence 1 is installed on both sides of the assembly platform 6 and the robotic arm 4. The control console 7 is installed on the outside of the safety fence 1. The gantry crane 2 is installed between the assembly platform 6 and the safety fence 1. The robotic arm 4 is installed on one side of the assembly platform 6. The lift 3 is installed on the assembly platform 6, and the assembly body 5 is installed on both sides of the lift 3. During the installation process, the robotic arm 4 can autonomously place the actuator tooling to be installed onto the assembly body 5, and complete the assembly of the actuator tooling through the cantilever on the lift 3. The entire installation process achieves fully automated mechanical operation, reducing the time spent by personnel in close proximity during assembly and greatly improving safety during the assembly process.

[0034] like Figure 1 , Figure 2 As shown, safety fence 1 is set on both sides of gantry crane 2 and robotic arm 4. Mechanical locking device 11 is installed on assembly table 6. Mechanical locking device 11 fixes the safety fence with screws, so that unauthorized personnel cannot enter the assembly work area when assembling the actuator, which greatly improves the safety of the assembly work.

[0035] like Figure 3 As shown, the robotic arm 4 is connected to the robotic arm base 41 via a rotary motor. The robotic upper arm 42 is connected to the robotic arm 4 via a rotary motor, and the robotic lower arm 43 is connected to the robotic upper arm 42 via a rotary motor. The robotic arm base 41 is fixed to the ground with screws, ensuring a stable working environment for the robotic arm 4 during assembly. The robotic arm 4 can rotate 360 ​​degrees on the robotic arm base 41, possessing extremely high flexibility, and both the robotic upper arm 42 and the robotic lower arm 43 can rotate freely. The other parts of this embodiment are the same as those in the above embodiment, and will not be repeated here.

[0036] like Figure 4 , Figure 5 As shown, the lifting platform 3 includes a rotating pressure arm 31 and a servo electric cylinder 32; the rotating pressure arm 31 is installed between the two support columns of the lifting platform 3. The servo electric cylinder 32 is fixedly connected to the rotating pressure arm 31. The rotating pressure arm 31 can rotate freely 180 degrees left and right, which can flexibly complete the installation of the actuator cylinder tooling on the two side assemblies 5, improving the installation efficiency.

[0037] like Figure 6 The assembly table 6 shown is equipped with an assembly tooling storage platform 61, which is arranged in two layers. In the actual assembly process, many different actuator tools need to be assembled. At this time, different actuator tools can be placed in the assembly tooling storage platform 61 located below the assembly table 6, which reduces the transportation time of actuator tools and improves efficiency.

[0038] like Figure 7 As shown, the bottom of the gantry crane 2 is equipped with a fixing and locking device 21, which can firmly fix the gantry crane 2 and prevent loosening caused by mechanical vibration during the assembly process. The top of the gantry crane is equipped with two optical positioning modules 22, which can feed back the optical position of the robotic arm 4 and the assembly 5 to the control console 7 in real time, and adjust the robotic arm 4 according to different situations, which greatly increases the assembly accuracy and avoids damage to the actuator tooling caused by improper installation.

[0039] like Figure 8 , Figure 9 As shown, the assembly 5 includes multiple elastic components 52, which are mounted on the assembly plate 51. The front end of each elastic component 52 is a rounded hemisphere with a spring mechanism inside. During operation, the rounded hemisphere can compress the spring mechanism by 5-10 mm. During assembly, due to a certain deviation in the coaxiality between the piston rod and the outer cylinder, the assembly plate 51 of this invention is equipped with numerous elastic components 52 around it. This allows the assembly to absorb the radial force of the actuator cylinder in the horizontal direction, preventing assembly jamming and product damage, thus improving the assembly success rate.

[0040] like Figure 10 As shown, the control console 7 includes an assembly control console 71 and a robotic arm control console 72. The assembly control console 71 is electrically connected to the assembly 5, the optical positioning module 22, and the elevator 3, while the robotic arm control console 72 is electrically connected to the robotic arm 4. The assembly control console 71 can acquire real-time information from the assembly 5, the optical positioning module 22, and the elevator 3, and adjust these components in real-time according to different situations. The robotic arm control console 72 can acquire real-time information from the robotic arm 4 and make adjustments, greatly increasing the assembly success rate.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0043] The above are merely preferred embodiments of this utility model. It should be noted that the above preferred embodiments should not be considered as limitations on this utility model, and the scope of protection of this utility model should be determined by the scope defined in the claims. For those skilled in the art, several improvements and modifications can be made without departing from the spirit and scope of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.

Claims

1. An actuator cylinder assembly device, characterized in that, The assembly includes a safety fence (1), a gantry crane (2), a lift (3), a robotic arm (4), an assembly (5), an assembly platform (6), and a control console (7); the safety fence (1) is installed on both sides of the assembly platform (6) and the robotic arm (4); the control console (7) is installed on the outside of the safety fence (1); the gantry crane (2) is installed between the assembly platform (6) and the safety fence (1); the robotic arm (4) is installed on one side of the assembly platform (6); the lift (3) is installed on the assembly platform (6), and the assembly (5) is installed on both sides of the lift (3).

2. The actuator cylinder assembly device according to claim 1, characterized in that, The safety fence (1) is equipped with a mechanical locking device (11), which secures the safety fence with screws.

3. The actuator cylinder assembly device according to claim 1, characterized in that, The robotic arm (4) is connected to the robotic arm base (41) via a rotary motor; the robotic upper arm (42) is connected to the robotic arm (4) via a rotary motor, and the robotic lower arm (43) is connected to the robotic upper arm (42) via a rotary motor.

4. The actuator cylinder assembly device according to claim 1, characterized in that, The elevator (3) includes a rotating pressure arm (31) and a servo electric cylinder (32); the rotating pressure arm (31) is installed between two pillars of the elevator (3); the servo electric cylinder (32) is fixedly connected to the rotating pressure arm (31).

5. The actuator cylinder assembly device according to claim 1, characterized in that, The assembly table (6) is provided with an assembly tooling storage platform (61), which has two layers.

6. The actuator cylinder assembly device according to claim 1, characterized in that, The bottom of the gantry crane (2) is equipped with a fixing locking device (21), and the top of the gantry crane is equipped with two optical positioning modules (22).

7. The actuator cylinder assembly device according to claim 6, characterized in that, The positioning module (22) is perpendicular to the assembly (5), and the gantry crane (2) is equipped with a guide rail for the moving optical positioning module (22).

8. The actuator cylinder assembly device according to claim 6, characterized in that, The control console (7) includes an assembly control console (71) and a robotic arm control console (72). The assembly control console (71) is connected to the assembly (5), the optical positioning module (22), and the elevator (3) via electrical devices. The robotic arm control console (72) is connected to the robotic arm (4) via electrical devices.

9. The actuator cylinder assembly device according to claim 1, characterized in that, The assembly (5) includes multiple elastic components (52) mounted on the assembly plate (51).

10. An actuator cylinder assembly device according to claim 9, characterized in that, The front end of the elastic component (52) is a rounded hemisphere, and a spring device is provided inside it. The spring device has a compression stroke of 5-10 mm.

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