Cross cut shear with plate washing mechanism

By setting up a plate washing mechanism on the shearing machine, high-pressure nozzles and brushes are used to wash and wipe the aluminum plates on both sides, combined with hot air drying, the problem of difficult-to-remove stains on the surface of aluminum plates is solved, improving the production quality and efficiency of aluminum curtain wall panels.

CN223971333UActive Publication Date: 2026-03-06HENAN HENGTONG NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Stains on the surface of aluminum panels in existing aluminum curtain wall panel production lines are difficult to remove, affecting subsequent processing and production.

Method used

A plate washing mechanism, including a plate washing box and a cleaning box, is set on the cross-cutting machine. High-pressure nozzles and brushes are used to wash and wipe the aluminum plate on both sides, combined with hot air drying, to remove stains and cutting debris.

Benefits of technology

This achieves effective cleaning of aluminum plates, ensuring the smooth progress of subsequent processes and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223971333U_ABST
Patent Text Reader

Abstract

The cross cut shear with the plate washing mechanism comprises a machine body, a plate washing box is welded to the position, corresponding to the feeding end, of the left side of the machine body, and a cleaning box is welded to the position, corresponding to the discharging end, of the right side of the machine body; according to the aluminum plate cutting machine, the plate washing box is arranged at the feeding end of the machine body, washing water is guided into the U-shaped pipe through the water supply pipe, the two sets of high-pressure sprayers arranged on the inner side of the U-shaped pipe are promoted to spray out the washing water in the opposite directions, and a to-be-cut aluminum plate penetrating through the U-shaped pipe is subjected to double-face washing; a threaded rod is driven to push two brushes on the inner side of a first U-shaped frame to move oppositely, so that the brush faces of the two brushes are kept in contact with the two faces of the aluminum plate until the brushes brush the aluminum plate in the feeding state, and the plate washing effect before the aluminum plate is cut is achieved; and in combination with a second U-shaped frame in the cleaning box, another group of brushes are adopted to wipe and clean the cut aluminum plate, so that residual cutting chips are removed.
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Description

Technical Field

[0001] This utility model relates to the field of shearing machine technology, and in particular to a shearing machine with a plate washing mechanism. Background Technology

[0002] A cross-cutting machine is a device that uses a cutting blade to forge and press metal products such as aluminum plates to achieve the purpose of shearing. It has a built-in winding mechanism and a discharge mechanism, which are responsible for feeding and discharging aluminum plates respectively. When the cross-cutting machine is working, the winding mechanism drives the aluminum plate to the shearing position, and the hydraulic rod drives the cutting blade to rigidly compress the aluminum plate. With the assistance of the staggered cutting blades at the bottom, the aluminum plate is cut.

[0003] A search revealed that CN219665258U discloses an aluminum plate shearing machine, comprising a machine base, a winding assembly, and a support plate. A lower cutter is mounted on the right side of the support plate. A top plate is mounted on the top of the machine base via a support column. A hydraulic rod is mounted on the top of the top plate, and a movable plate is mounted on the telescopic end of the hydraulic rod. A blade holder and a first fixed column are fixedly mounted on the bottom of the movable plate, and an upper cutter is mounted on the bottom of the blade holder. This device is equipped with a connecting rod and an extrusion cylinder that rotate in coordination. When the aluminum plate is extruded and sheared by the upper cutter, a horizontal pressure is applied to the right side of the aluminum plate being sheared, causing the cut surface of the aluminum plate to move away from the upper cutter until the upper cutter completely cuts the aluminum plate. This avoids the aluminum plate compressing the cut surface and causing plastic deformation, thus maintaining a smoother cut surface.

[0004] The above solution uses a machine, winding assembly and support plate to avoid the aluminum plate extruding the cut surface of the aluminum plate and causing plastic deformation. However, the existing aluminum curtain wall panel production line is a continuous production method. Since the above-mentioned shearing machine is not equipped with a plate washing mechanism, the stains attached to the surface of the aluminum plate are difficult to remove, which is not conducive to the subsequent processing and production of aluminum curtain wall panels.

[0005] To address this issue, a cross-cutting machine with a plate washing mechanism is proposed, which has the advantage of facilitating aluminum plate cleaning and thus solves the problems mentioned in the background technology. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by proposing a cross-cutting machine with a plate washing mechanism.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a cross-cutting machine with a washing mechanism, comprising a machine body, a washing box welded to the left side of the machine body corresponding to the feeding end, and a cleaning box welded to the right side of the machine body corresponding to the discharging end. The washing box has a first passage opening on both sides of its upper part, and the cleaning box has a second passage opening on both sides of its upper part. A first U-shaped frame is welded inside the washing box corresponding to the first passage opening, and a second U-shaped frame is welded inside the cleaning box corresponding to the second passage opening. Threaded rods are threadedly connected to both sides of the first and second U-shaped frames, and brushes are connected to the opposing ends of the two threaded rods via bearing seats. Guide rods are fixed to the surface of the brushes, and the guide rods are inserted into or connected to the first or second U-shaped frame. A U-shaped tube is inserted into the side of the washing box, and two sets of high-pressure nozzles are installed on the inner side of the U-shaped tube. A water supply pipe is connected to the portion of the U-shaped tube extending out of the washing box. A hot air pipe is inserted into the lower right side of the washing box and connected to an external hot air blower.

[0008] As a further description of the above technical solution: the lower left side of the washing box is connected to a waste discharge nozzle, and a manual valve is provided on the surface of the waste discharge nozzle.

[0009] As a further description of the above technical solution: a circular flange is provided at the end of the water supply pipe away from the U-shaped pipe.

[0010] As a further description of the above technical solution: the brush is provided with two guide rods, and the two guide rods are symmetrical about the vertical center line of the threaded rod.

[0011] As a further description of the above technical solution: the first passage and the second passage have the same length, and the height of the first passage and the second passage are adapted to the height of the feed end and the discharge end of the machine body.

[0012] As a further description of the above technical solution: the first U-shaped frame is arranged parallel to the U-shaped tube, and the maximum distance between the two brushes of the first U-shaped frame is adapted to the inner gap of the U-shaped tube.

[0013] This utility model has the following beneficial effects:

[0014] In this invention, a washing box is installed at the feeding end of the machine body. Cleaning water is introduced into a U-shaped tube through a water supply pipe, causing two sets of high-pressure nozzles installed inside the U-shaped tube to spray the cleaning water in opposite directions. This allows the aluminum plate to be cut to be rinsed on both sides as it passes through the U-shaped tube. By rotating the threaded rods connected to the two sides of the U-shaped frame, the threaded rods push the two brushes inside the first U-shaped frame to move in opposite directions, so that the brush surfaces of the two brushes keep in contact with both sides of the aluminum plate until the brushes clean the aluminum plate in the feeding state, thus achieving the washing effect before the aluminum plate is cut. Combined with the second U-shaped frame in the cleaning box, another set of brushes is used to wipe and clean the cut aluminum plate to remove residual cutting debris, thereby facilitating the subsequent production process of the aluminum curtain wall panel. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a cross-cutting machine with a plate washing mechanism according to the present invention;

[0016] Figure 2 This is a schematic diagram of the internal structure of the washing box of a cross-cutting machine with a washing mechanism according to the present invention.

[0017] Figure 3 This is a schematic diagram of the cleaning box structure of a cross-cutting machine with a washing mechanism according to the present invention;

[0018] Figure 4 This is a schematic diagram of the cleaning box frame structure of a cross-cutting machine with a washing mechanism according to the present invention (without the second U-shaped frame installed).

[0019] Legend:

[0020] 1. Body; 2. Washing box; 3. Water supply pipe; 4. U-shaped pipe; 5. First U-shaped frame; 6. Hot air pipe; 7. Cleaning box; 8. Second U-shaped frame; 9. Threaded rod; 10. Guide rod; 11. High-pressure nozzle; 12. First passage port; 13. Brush; 14. Second passage port. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] According to an embodiment of the present invention, a cross-cutting machine with a plate washing mechanism is provided.

[0023] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, a cross-cutting machine with a washing mechanism according to an embodiment of the present invention includes a machine body 1. A washing box 2 is welded to the left side of the machine body 1 corresponding to the feed end, and a cleaning box 7 is welded to the right side of the machine body 1 corresponding to the discharge end. The washing box 2 has first passage openings 12 on both sides of its upper part, and the cleaning box 7 has second passage openings 14 on both sides of its upper part. A first U-shaped frame 5 is welded inside the washing box 2 corresponding to the first passage opening 12, and a second U-shaped frame 8 is welded inside the cleaning box 7 corresponding to the second passage opening 14. Threaded rods 9 are threadedly connected to both sides of the first U-shaped frame 5 and the second U-shaped frame 8, and the opposing ends of the two threaded rods 9 are respectively connected by bearing seats. A brush 13 is attached, and a guide rod 10 is fixed to the surface of the brush 13. The guide rod 10 is inserted and connected to the first U-shaped frame 5 or the second U-shaped frame 8. A U-shaped tube 4 is inserted through the side of the washing box 2, and two sets of high-pressure nozzles 11 are installed on the inner side of the U-shaped tube 4. The part of the U-shaped tube 4 extending out of the washing box 2 is connected to the water supply pipe 3. A hot air pipe 6 is inserted through the lower right side of the washing box 2 and is connected to an external hot air blower. The machine body 1 is a cross-cutting machine. The principle of the cross-cutting machine is an existing known technology, and there are mature products. Therefore, its principle will not be explained further. In this device, the brush 13 can also be a wire brush in order to ensure the cleaning effect.

[0024] In one embodiment, a waste discharge nozzle is connected to the lower left side of the washing tank 2, and a manual valve is provided on the surface of the waste discharge nozzle. The waste discharge nozzle and the manual valve are provided to facilitate the discharge of wastewater from the washing tank 2.

[0025] In one embodiment, a circular flange is provided at the end of the water supply pipe 3 away from the U-shaped pipe 4, so that the water supply pipe 3 can be connected to the external cleaning water pipeline.

[0026] In one embodiment, the brush 13 is provided with two guide rods 10, and the two guide rods 10 are symmetrical about the vertical center line of the threaded rod 9. The guide rods 10 are provided to maintain the stability of the brush 13 during the spacing adjustment stage.

[0027] In one embodiment, the first through port 12 and the second through port 14 have the same length, and the height of the first through port 12 and the second through port 14 is adapted to the height of the feed end and the discharge end of the machine body 1. The first through port 12 and the second through port 14 are provided to allow the aluminum plate to pass through.

[0028] In one embodiment, the first U-shaped frame 5 is arranged parallel to the U-shaped tube 4, and the maximum distance between the two brushes 13 of the first U-shaped frame 5 is adapted to the inner gap of the U-shaped tube 4, that is, the inner gap of the U-shaped tube 4 can accommodate the passage of aluminum plates of different thicknesses.

[0029] Working principle:

[0030] In use, the aluminum plate to be cut is first passed through the first through-hole 12 of the washing box 2, and then inserted into the feed end of the machine body 1. During washing, the cleaning water is introduced into the U-shaped tube 4 through the water supply pipe 3, causing the two sets of high-pressure nozzles 11 set inside the U-shaped tube 4 to spray the cleaning water in opposite directions, so that the aluminum plate to be cut passing through the U-shaped tube 4 is rinsed on both sides. By rotating the threaded rod 9 connected to the two sides of the U-shaped frame, the threaded rod 9 pushes the two brushes 13 inside the first U-shaped frame 5 to move in opposite directions, so that the brush surface of the two brushes 13 is in contact with the aluminum plate. Both sides remain in contact until the brush 13 brushes the aluminum plate in the feeding state, and the hot air pipe 6 is connected to the external hot air fan to continuously send hot air into the washing box 2 to dry the aluminum plate in the washing stage. When the aluminum plate is cut, the aluminum plate exiting the machine body 1 is inserted into the second U-shaped frame 8 in the cleaning box 7 under the action of the second through port 14. As the aluminum plate is pushed out, another set of brushes 13 in the second U-shaped frame 8 wipes and cleans the cut aluminum plate to remove residual cutting debris, which facilitates the production of subsequent processes of aluminum curtain wall panels.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cross-cut machine with a plate washing mechanism, comprising a machine body (1), characterized in that: The left side of the machine body (1) corresponds to the feeding end and is welded with a washing box (2), and the right side of the machine body (1) corresponds to the discharging end and is welded with a cleaning box (7), both sides of the upper part of the washing box (2) are provided with first through ports (12), both sides of the upper part of the cleaning box (7) are provided with second through ports (14), the inside of the washing box (2) is welded with a first U-shaped frame (5) corresponding to the first through port (12), the inside of the cleaning box (7) is welded with a second U-shaped frame (8) corresponding to the second through port (14), both sides of the first U-shaped frame (5) and the second U-shaped frame (8) are threadedly connected with threaded rods (9), and the opposite ends of the two threaded rods (9) are connected with brushes (13) through bearing seats, the surface of the brush (13) is fixedly connected with a guide rod (10), and the guide rod (10) is connected with the first U-shaped frame (5) or the second U-shaped frame (8), the side of the washing box (2) is provided with a U-shaped tube (4), the inner side of the U-shaped tube (4) is provided with two groups of high-pressure nozzles (11), and the part of the U-shaped tube (4) extending out of the washing box (2) is connected with a water supply pipe (3), the lower right side of the washing box (2) is provided with a hot air pipe (6), and the hot air pipe (6) is connected with an external hot air machine.

2. A cross-cut machine with a plate washing mechanism according to claim 1, characterized in that: The lower left side of the washing box (2) is connected with a waste discharge nozzle, and the surface of the waste discharge nozzle is provided with a manual valve.

3. A cross-cut machine with a plate washing mechanism according to claim 1, characterized in that: The end of the water supply pipe (3) away from the U-shaped tube (4) is provided with a circular flange.

4. A cross-cut machine with a plate washing mechanism according to claim 1, characterized in that: The brush (13) is provided with two guide rods (10), and the two guide rods (10) are vertically symmetrical about the screw rod (9).

5. A cross-cut machine with a plate washing mechanism according to claim 1, characterized in that: The first through port (12) and the second through port (14) have the same length, and the height of the first through port (12) and the second through port (14) is adapted to the height of the feeding end and the discharging end of the machine body (1).

6. A cross-cut machine with a plate washing mechanism according to claim 1, characterized in that: The first U-shaped frame (5) is arranged in parallel with the U-shaped tube (4), and the maximum distance between the two brushes (13) of the first U-shaped frame (5) is adapted to the inner gap of the U-shaped tube (4).

Citation Information

Patent Citations

  • Aluminum plate cross cut shear

    CN219665258U