Control equipment for intelligently controlling nozzle of water-jet loom

The device, which intelligently controls the nozzles of water jet looms, solves the problem of adjusting nozzle height and frequency, enabling water jet looms to adapt flexibly and improving fabric quality and diversity.

CN223974306UActive Publication Date: 2026-03-06QINGDAO JIADEWANG METAL PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The nozzles and spray head heights of water jet looms are difficult to adjust, making it hard to flexibly adapt to different material or process requirements. The water jet frequency is fixed with the loom frequency, which cannot meet the needs of different fabric qualities, thus limiting fabric quality and diversity.

Method used

A control device for intelligently controlling the nozzles of a water jet loom was designed. The device uses a motor to drive a threaded rod to raise and lower a lifting plate, and rubber clips to hold the nozzles in place, thus adjusting the nozzle position. The control module controls the motor speed to adjust the nozzle frequency and allows for the replacement of different types of nozzles.

Benefits of technology

It enables flexible adjustment of nozzle position and frequency, improving the quality and diversity of finished textile products and meeting the production requirements of different fabric types.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile equipment, and discloses control equipment for intelligently controlling a nozzle of a water-jet loom, which comprises a base, a water spraying mechanism arranged at the upper end of the base, a guide mechanism arranged at the upper end of the base, and a placing block arranged at the rear side of the upper end of the base. According to the control equipment for intelligently controlling the nozzle of the water-jet loom, the rotating speed of the second motor is controlled through the control module, so that the frequency of water spraying from the nozzle by the water pump is adjusted, different frequencies of the nozzle can be adjusted, and an operator can freely adjust the water spraying frequency according to different fabric types and production requirements; a first motor rotates to drive a threaded rod to rotate on a limiting shell, so that a lifting plate is driven to ascend and descend, a rubber buckle clamps a spray head, so that the spray head is driven to ascend and descend, the position is adjusted, and the rubber buckle and the lifting plate enable the spray head to be adjusted and disassembled more easily, conveniently and rapidly; and a user can conveniently adjust according to different fabric requirements.
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Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, specifically to a control device for intelligently controlling the nozzles of a water jet loom. Background Technology

[0002] A water jet loom is a type of machinery used for weaving textiles. Its working principle is to use high-pressure water jets to arrange yarns or fibers into a fabric structure. Water jet looms are an important piece of equipment in the weaving industry and are widely used in the production of various types of fabrics, including cotton, polyester, silk, and linen. The main feature of water jet looms is that they use water jet technology instead of the shuttle or shuttle rod of traditional looms. High-pressure water jets propel yarns or fibers through the warp and weft yarns of the fabric to form a woven fabric. During the operation of a water jet loom, the yarn passes through a curved tube and nozzles and is propelled by the high-pressure water jets through the gaps in the fabric, thus completing the fabric structure.

[0003] The nozzles and spray heads of existing water jet looms are key components that affect fabric quality and production efficiency. If the height adjustment of the nozzles and spray heads is difficult or they are not easy to disassemble, it may lead to an inflexible adaptation to different material or process requirements, thereby reducing production efficiency and making it difficult to meet the needs of different fabric quality. In addition, some water jet looms use physical collision to achieve the water spray frequency, resulting in the water spray frequency being fixed to the loom frequency. This means that the speed and frequency of water spray cannot be flexibly adjusted, and it is impossible to make subtle adjustments to optimize fabric quality. When certain fabrics require specific water spray frequencies or different process requirements, this will limit the quality and diversity of the fabric. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a control device for intelligently controlling the nozzles of a water-jet loom. This addresses the issues raised in the background section, where the nozzles and spray heads are key components affecting fabric quality and production efficiency. If adjusting the height of the nozzles and spray heads is difficult or they are not easily disassembled, it may prevent flexible adaptation to different material or process requirements, thus reducing production efficiency and making it difficult to meet the quality demands of different fabrics. Furthermore, some water-jet looms use physical collisions to achieve the water spray frequency, resulting in a fixed water spray frequency consistent with the loom frequency. This means that the speed and frequency of the water spray cannot be flexibly adjusted, and subtle adjustments cannot be made to optimize fabric quality. When certain fabrics require specific water spray frequencies or different process requirements, this limits the quality and versatility of the fabrics.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a control device for intelligent control of nozzles on a water-jet loom, comprising a base, a water-jet mechanism at the upper end of the base, a guide mechanism at the upper end of the base, a placement block at the rear side of the upper end of the base, a control module at the front end of the base, an installation hole on the base, the installation hole being threadedly connected to an external screw, and a lifting mechanism inside the base;

[0008] The lifting mechanism includes a limiting shell, a threaded rod, a motor, a lifting plate, and a rubber buckle. The upper end of the base is fixedly connected to the limiting shell, and the motor is fixedly connected inside the base. The output end of the motor extends into the limiting shell and is fixedly connected to the threaded rod. The threaded rod is rotatably connected to the limiting shell, and the motor is electrically connected to the control module.

[0009] Preferably, a lifting plate is threadedly connected to the threaded rod, and a rubber buckle is fixedly connected to the upper end of the lifting plate.

[0010] With the above technical solution, the rotation of the motor drives the threaded rod to rotate on the limiting shell, thereby driving the lifting plate to rise and fall. The rubber buckle locks the nozzle, thereby driving the nozzle to rise and fall and adjust its position.

[0011] Preferably, the water spraying mechanism includes a nozzle, a threaded cap, a wire hole, a water pipe, a water pump, a rotating block, a connecting rod, a second motor, a turntable, and a rotating rod. The nozzle is movably connected to the rubber buckle. The left end of the nozzle is threadedly connected to a threaded cap, which has a wire hole. A water pipe is located on the front side of the left end of the threaded cap. The water pipe extends into the interior of the base where the water pump is located. The water pump is fixedly connected to the base, and the water pipe is movably connected to the base. The water pump is connected to an external water source, and the water pipe is internally connected to the nozzle.

[0012] By rotating the threaded cap, the threaded cap can be removed from the nozzle. After the threaded cap is removed, different types of nozzles can be replaced to achieve different effects.

[0013] Preferably, a rotating block is fixedly connected to the left end of the water pump, a connecting rod is rotatably connected to the rotating block, a second motor is fixedly connected inside the base, a turntable is fixedly connected to the output end of the second motor, a rotating rod is fixedly connected to the front end of the turntable, the rotating rod is rotatably connected to the connecting rod, and the second motor is electrically connected to the control module.

[0014] The above technical solution utilizes a control module to control the rotational speed of motor two, thereby enabling the adjustment of different frequencies of the nozzle.

[0015] Preferably, the guiding mechanism includes a fixed block, a rotating wheel, an anti-slip pad, a gear, and a throttle handle. Fixed blocks are fixedly connected to the front and rear sides of the upper end of the base. Two fixed blocks are provided, and the upper ends of the two fixed blocks are rotatably connected to a rotating wheel. The upper ends of the rotating wheels are fixedly connected to an anti-slip pad.

[0016] With the above technical solution, rotating the handle drives the gears to rotate, the gears mesh and rotate, the gears rotate and drive the anti-slip pad to rotate, the anti-slip pad drives the wheel to rotate on the fixed block, and the line passes through the anti-slip pad and is guided into the line hole of the threaded cap, thus entering the inside of the nozzle.

[0017] Preferably, a gear is fixedly connected to the upper end of the anti-slip mat, two gears are meshed together, a throttle is fixedly connected to the upper end of the gear, and the placement block is rotatably connected to the external guide shaft.

[0018] The above technical solution involves placing an external wire on a placement block, passing the wire between two anti-slip pads, and then rotating it to feed the wire end into the nozzle.

[0019] Compared with the prior art, this utility model provides a control device for intelligent control of nozzles on a water-jet loom, which has the following beneficial effects:

[0020] 1. This control device for intelligent control of the nozzles of a water jet loom uses a control module to control the speed of motor 2, thereby adjusting the frequency of water sprayed from the nozzle by the water pump. This allows for adjustment of different nozzle frequencies, enabling operators to freely adjust the water spray frequency according to different fabric types and production requirements, thereby improving the quality and diversity of finished textile products.

[0021] 2. This control device for intelligent control of water jet loom nozzles uses a motor to rotate a threaded rod on a limit housing, which in turn drives a lifting plate to rise and fall. Rubber clips hold the nozzle in place, thus raising and lowering the nozzle and adjusting its position. The rubber clips and lifting plate make nozzle adjustment and disassembly simpler and faster, allowing users to adjust according to different fabric requirements. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a top view of the structure of this utility model;

[0024] Figure 3 This is a front view structural diagram of the present utility model;

[0025] Figure 4 This is a side view of the structure of this utility model;

[0026] Figure 5This is a schematic diagram of the orthographic section of the present invention;

[0027] Figure 6 For the present utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle.

[0028] In the diagram: 1. Base; 2. Spraying mechanism; 3. Guide mechanism; 4. Placement block; 5. Control module; 6. Mounting hole; 7. Lifting mechanism; 201. Nozzle; 202. Threaded cap; 203. Cable hole; 204. Water pipe; 205. Water pump; 206. Rotating block; 207. Connecting rod; 208. Motor II; 209. Turntable; 210. Rotating rod; 301. Fixing block; 302. Rotary wheel; 303. Anti-slip pad; 304. Gear; 305. Turn handle; 701. Limiting shell; 702. Threaded rod; 703. Motor I; 704. Lifting plate; 705. Rubber buckle. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1:

[0031] like Figure 1-5 As shown, this utility model provides a technical solution: a control device for intelligent control of the nozzle of a water jet loom, including a base 1, a water jet mechanism 2 is provided at the upper end of the base 1, a guide mechanism 3 is provided at the upper end of the base 1, a placement block 4 is provided at the rear side of the upper end of the base 1, a control module 5 is provided at the front end of the base 1, an installation hole 6 is provided on the base 1, the installation hole 6 is threadedly connected to an external screw, and a lifting mechanism 7 is provided inside the base 1.

[0032] The lifting mechanism 7 includes a limiting shell 701, a threaded rod 702, a motor 703, a lifting plate 704, and a rubber buckle 705. The upper end of the base 1 is fixedly connected to the limiting shell 701. The motor 703 is fixedly connected inside the base 1. The output end of the motor 703 extends into the limiting shell 701 and is fixedly connected to the threaded rod 702. The threaded rod 702 is rotatably connected to the limiting shell 701. The motor 703 is electrically connected to the control module 5.

[0033] Specifically, a lifting plate 704 is threadedly connected to the threaded rod 702, and a rubber clip 705 is fixedly connected to the upper end of the lifting plate 704. The advantage is that the rotation of the motor 703 drives the threaded rod 702 to rotate on the limiting shell 701, thereby causing the lifting plate 704 to rise and fall. The rubber clip 705 locks the nozzle 201, thus causing the nozzle 201 to rise and fall, adjusting its position.

[0034] Example 2:

[0035] like Figure 2-6 As shown, as an improvement on the previous embodiment, the water spraying mechanism 2 specifically includes a nozzle 201, a threaded cap 202, a wire hole 203, a water pipe 204, a water pump 205, a rotating block 206, a connecting rod 207, a motor 208, a turntable 209, and a rotating rod 210. The nozzle 201 is movably connected to a rubber buckle 705. The left end of the nozzle 201 is threadedly connected to the threaded cap 202, which has a wire hole 203. A water pipe 204 is provided on the front side of the left end of the threaded cap 202. The water pipe 204 extends into the interior of the base 1 where the water pump 205 is located. The water pump 205 is fixedly connected to the base 1, and the water pipe 204 is movably connected to the base 1. The water pump 205 is connected to an external water source, and the water pipe 204 is interconnected with the interior of the nozzle 201. The advantage is that by rotating the threaded cover 202, the threaded cover 202 can be removed from the nozzle 201. After the threaded cover 202 is removed, different types of nozzles 201 can be replaced to achieve different effects.

[0036] Specifically, a rotating block 206 is fixedly connected to the left end of the water pump 205, and a connecting rod 207 is rotatably connected to the rotating block 206. A second motor 208 is fixedly connected inside the base 1, and a turntable 209 is fixedly connected to the output end of the second motor 208. A rotating rod 210 is fixedly connected to the front end of the turntable 209, and the rotating rod 210 is rotatably connected to the connecting rod 207. The second motor 208 is electrically connected to the control module 5. The advantage is that the rotational speed of the second motor 208 can be controlled by the control module 5, thereby allowing adjustment of different frequencies of the nozzle 201.

[0037] Specifically, the guide mechanism 3 includes a fixed block 301, a rotating wheel 302, an anti-slip pad 303, a gear 304, and a handle 305. Fixed blocks 301 are fixedly connected to the front and rear sides of the upper end of the base 1. Two fixed blocks 301 are provided, and the upper ends of the two fixed blocks 301 are rotatably connected to the rotating wheel 302. The upper ends of the rotating wheel 302 are fixedly connected to the anti-slip pad 303. The advantage is that rotating the handle 305 drives the gear 304 to rotate, and the gears 304 mesh and rotate. The rotation of the gears 304 drives the anti-slip pad 303 to rotate, which in turn drives the rotating wheel 302 to rotate on the fixed block 301. The wire passes through the anti-slip pad 303 and is guided into the wire hole 203 of the threaded cap 202, thus entering the nozzle 201.

[0038] Specifically, a gear 304 is fixedly connected to the upper end of the anti-slip mat 303, and the two gears 304 are meshed together. A throttle 305 is fixedly connected to the upper end of the gear 304, and the placement block 4 is rotatably connected to the external guide shaft.

[0039] The advantage is that the external wire is placed on the placement block 4, and then the wire is passed between the two anti-slip pads 303. By rotating, the wire end is fed into the nozzle 201.

[0040] In use, the device is fixed to the external weaving bed by using external screws and mounting holes 6. After fixing, place the wire on the placement block 4, pass the wire end through the anti-slip pads 303, and turn the handle 305. The handle 305 drives the gear 304 to rotate. The gears 304 mesh and rotate, which in turn drives the anti-slip pads 303 to rotate. The anti-slip pads 303 drive the rotating wheel 302 to rotate on the fixing block 301. The wire passes through the anti-slip pads 303 and is guided into the wire hole 203 of the threaded cover 202, and then into the nozzle 201. If the nozzle 201 needs to be replaced, remove the nozzle 201 from the rubber clip 705, turn the threaded cover 202, and replace the nozzle 201. 1. After disassembling and replacing the nozzle, insert it into the line, start motor 1 703. Motor 1 703 rotates and drives threaded rod 702 to rotate on limit housing 701, causing lifting plate 704 to rise and fall, driving rubber buckle 705, thereby adjusting the up and down position of nozzle 201. After adjustment, start motor 2 208 through control module 5. Motor 2 208 drives turntable 209 to rotate. Turntable 209 rotates and drives rotating rod 210 to rotate. Rotating rod 210 rotates and drives connecting rod 207 to rotate. Connecting rod 207 rotates on rotating block 206, thereby enabling water pump 205 to draw water from external water source and inject it into nozzle 201 for spraying. By adjusting motor 2 208, the spray frequency of nozzle 201 can be adjusted.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A control device for the intelligent control of the nozzles of a water-jet loom, comprising a base (1), characterized in that: The upper end of the base (1) is provided with a water spraying mechanism (2), the upper end of the base (1) is provided with a guide mechanism (3), the rear side of the upper end of the base (1) is provided with a placing block (4), the front end of the base (1) is provided with a control module (5), the base (1) is provided with a mounting hole (6), the mounting hole (6) is screwed with an external screw, and the inside of the base (1) is provided with a lifting mechanism (7). The lifting mechanism (7) comprises a limiting shell (701), a threaded rod (702), a motor one (703), a lifting plate (704) and a rubber buckle (705), the upper end of the base (1) is fixedly connected with the limiting shell (701), the inside of the base (1) is fixedly connected with the motor one (703), the output end of the motor one (703) extends into the inside of the limiting shell (701) and is fixedly connected with the threaded rod (702), the threaded rod (702) is rotatably connected with the limiting shell (701), and the motor one (703) is electrically connected with the control module (5). The water spraying mechanism (2) comprises a spray head (201), a threaded cover (202), a wire hole (203), a water pipe (204), a water pump (205), a rotating block (206), a connecting rod (207), a motor two (208), a rotating disc (209) and a rotating rod (210), the spray head (201) is movably connected to the rubber buckle (705), the left end of the spray head (201) is screwed with the threaded cover (202), the threaded cover (202) is provided with the wire hole (203), the left end of the threaded cover (202) is provided with the water pipe (204), the water pipe (204) extends into the inside of the base (1) and is provided with the water pump (205), the water pump (205) is fixedly connected with the base (1), the water pipe (204) is movably connected with the base (1), the water pump (205) is connected with an external water source, the water pipe (204) and the inside of the spray head (201) are connected with each other, the left end of the water pump (205) is fixedly connected with the rotating block (206), the rotating block (206) is rotatably connected with the connecting rod (207), the inside of the base (1) is fixedly connected with the motor two (208), the output end of the motor two (208) is fixedly connected with the rotating disc (209), the front end of the rotating disc (209) is fixedly connected with the rotating rod (210), the rotating rod (210) is rotatably connected with the connecting rod (207), and the motor two (208) is electrically connected with the control module (5).

2. A control device for intelligently controlling the nozzles of a water-jet loom according to claim 1, characterized in that: The threaded rod (702) is screwed with the lifting plate (704), and the upper end of the lifting plate (704) is fixedly connected with the rubber buckle (705).

3. The control device for intelligently controlling the nozzles of a water-jet loom according to claim 1, characterized in that: The guiding mechanism (3) comprises a fixed block (301), a rotating wheel (302), a non-slip pad (303), a gear (304) and a rotating handle (305), the front and rear sides of the upper end of the base (1) are fixedly connected with the fixed blocks (301), the fixed blocks (301) are provided with two, the upper ends of the two fixed blocks (301) are rotatably connected with the rotating wheels (302), and the upper ends of the rotating wheels (302) are fixedly connected with the non-slip pads (303).

4. The control device for intelligently controlling the nozzles of a water-jet loom according to claim 3, characterized in that: The upper ends of the non-slip pads (303) are fixedly connected with the gears (304), the two gears (304) are meshedly connected, the upper ends of the gears (304) are fixedly connected with the rotating handles (305), and the placing block (4) is rotatably connected with an external wire shaft.