Appearance detection equipment for metal structural member

Abstract

The utility model discloses appearance detection equipment for metal structural parts, which comprises a detection table and a limiting base fixedly connected to one side of the surface of the detection table, a moving mechanism is arranged on one side of the detection table, and the surface of the moving mechanism is in threaded connection with a mounting part. Through the arrangement of the rotating assembly and the clamping assembly, during use, a third motor and a third lead screw are started to rotate according to the size of a metal structural part, the clamping part A is driven to move towards the clamping part B, the metal structural part is clamped, after current appearance detection is finished, a servo motor and a rotating rod are started to rotate, and the metal structural part is clamped. The metal structural part is turned over and adjusted, so that appearance detection of other surfaces of the metal structural part is facilitated, and the situation that when other surfaces are detected, manual turning is needed, time and labor are consumed, fingerprints are left on the surface of the metal structural part, and recognition errors are caused is avoided; and the accuracy and the detection efficiency of appearance detection of the metal structural part can be improved.

Description

Technical Field

[0001] This utility model relates to the field of appearance inspection technology, specifically to an appearance inspection device for metal structural parts. Background Technology

[0002] Metal structural components refer to structural parts with specific geometric shapes and functions made of metal materials. They are widely used in fields such as construction, transportation, machinery, electronics, and aerospace. Metal structural components may have defects (scratches, cracks, chipping, bubbles, discoloration, etc.) during processing, so appearance inspection equipment is usually used for identification.

[0003] Patent document CN214702033U proposes a processing part appearance quality inspection device. This utility model can effectively clamp the processing part to measure its length, and can also effectively illuminate the processing part to observe its appearance.

[0004] However, this equipment for inspecting the appearance quality of processed parts has the following drawbacks: the appearance inspection of processed parts involves multiple surfaces, and when inspecting other surfaces, it is necessary to manually flip them, which is not only time-consuming and labor-intensive, but also leaves fingerprints on the surface of the metal structural parts, leading to identification errors. This makes it difficult to improve the accuracy and efficiency of the appearance inspection of metal structural parts. Utility Model Content

[0005] The main objective of this invention is to provide a metal structural component appearance inspection device that can effectively solve the problem in the background art of not being able to improve the accuracy and efficiency of metal structural component appearance inspection.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A metal structural component appearance inspection device includes an inspection table and a limiting base fixedly connected to one side of the inspection table surface. A moving mechanism is provided on one side of the inspection table, and a mounting component is threadedly connected to the surface of the moving mechanism. A rotating assembly is fixedly connected to the surface of the mounting component. A fixing plate is fixedly connected to one end of the rotating assembly, and a clamping assembly is fixedly connected to one side of the fixing plate. A connecting rod is threadedly connected internally to the limiting base, and two adjusting components are sleeved on the surface of the connecting rod. One adjusting component has an industrial camera fixedly connected to one end, and an LED light source fixedly connected to one end of the other adjusting component.

[0008] The rotating assembly includes a servo motor fixedly connected to the surface of the mounting component, and a transmission rod is splinedly connected to the output end of the servo motor. A rotating rod is fixedly connected to one end of the transmission rod.

[0009] The adjustment assembly includes an adjustment sleeve that is adjusted on the surface of the connecting rod. An adjustment ring is fixedly connected to one side of the adjustment sleeve. An adjustment rod passes through the interior of the adjustment ring. An adjustment box is fixedly connected to one end of the adjustment rod. An adjustment ball is rotatably connected inside the adjustment box.

[0010] Preferably, the moving mechanism includes a moving component fixed to one side of the testing table, the moving component including a first motor fixedly connected to one side of the testing table, the output end of the first motor being splinedly connected to a transmission rod, and one end of the transmission rod being fixedly connected to a first lead screw;

[0011] Preferably, the surface of the first lead screw is threadedly connected to a movable frame, and the top surface of the movable frame is fixedly connected to a vertical frame;

[0012] Preferably, a lifting assembly is fixedly connected to the inner bottom wall of the vertical frame. The lifting assembly includes a second motor fixedly connected to the inner bottom wall of the vertical frame. A transmission rod is splinedly connected to the output end of the second motor, and a second lead screw is fixedly connected to one end of the transmission rod.

[0013] Preferably, the clamping assembly includes a third motor fixedly connected to one side of the fixed plate, the output end of the third motor is splinedly connected to a transmission rod, one end of the transmission rod is fixedly connected to a third lead screw, and the surface of the third lead screw is threadedly connected to a clamping member A;

[0014] Preferably, a clamping member B is fixedly connected to the other side of the surface of the fixing plate, and a transparent limiting piece is fixedly connected to one side of both the clamping member B and the clamping member A.

[0015] Preferably, limit holes are provided on the surface of the adjusting sleeve, one side of the adjusting ring, and the surface of the adjusting box, and the internal threads of the limit holes are connected to limit bolts;

[0016] Preferably, a display device is provided on the surface of the testing platform, an alarm body is adhered to the top surface of the display device, and a control device is provided on the edge of the surface of the testing platform.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. This utility model, through the arrangement of a rotating component and a clamping component, allows for the following operation: During use, based on the size of the metal structural component, a third motor is activated, causing the third lead screw to rotate and move clamping component A towards clamping component B, thus holding the metal structural component in place. After the current appearance inspection is completed, a servo motor is activated, causing the rotating rod to rotate and flip the metal structural component for adjustment. This facilitates appearance inspection of other sides of the metal structural component, avoiding the need for manual flipping during other side inspections, which is time-consuming and labor-intensive, and can also leave fingerprints on the surface of the metal structural component, leading to identification errors. This invention helps improve the accuracy and efficiency of appearance inspection of metal structural components.

[0019] 2. By adjusting the components, this utility model allows for the adjustment of the vertical height of the industrial camera and LED light source by turning the limit bolt on the adjusting sleeve according to the shape and size of the metal structural part being inspected. Turning the limit bolt on the adjusting ring adjusts the horizontal position of the industrial camera and LED light source relative to the metal structural part. Turning the limit bolt on the adjusting box adjusts the detection angle of the industrial camera and the illumination angle and light intensity of the LED light source, thereby ensuring the detection angle and viewing distance. This makes the appearance inspection equipment more flexible, capable of handling diverse inspection tasks, and thus improving inspection results and work efficiency. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the moving mechanism structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the rotating component and clamping component of this utility model;

[0023] Figure 4 This is a schematic diagram of the adjustment component structure of this utility model.

[0024] In the diagram: 1. Testing table; 2. Limiting base; 3. Moving assembly; 301. First motor; 302. First lead screw; 4. Moving frame; 5. Vertical frame; 6. Lifting assembly; 601. Second motor; 602. Second lead screw; 7. Mounting component; 8. Rotating assembly; 801. Servo motor; 802. Rotating rod; 9. Fixing plate; 10. Clamping assembly; 1001. Third motor; 1002. Third lead screw; 1003. Clamping component A; 11. Connecting rod; 12. Adjusting assembly; 1201. Adjusting sleeve; 1202. Adjusting retaining ring; 1203. Adjusting rod; 1204. Adjusting box; 1205. Adjusting ball; 13. Industrial camera; 14. LED light source; 15. Clamping component B; 16. Limit bolt; 17. Display device; 18. Control device; 19. Alarm body. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-4 This utility model provides a technical solution: a metal structural component appearance inspection device, including an inspection table 1 and a limiting base 2 fixedly connected to one side of the surface of the inspection table 1. A moving mechanism is provided on one side of the inspection table 1, and a mounting component 7 is threadedly connected to the surface of the moving mechanism. A rotating component 8 is fixedly connected to the surface of the mounting component 7. A fixing plate 9 is fixedly connected to one end of the rotating component 8. A clamping component 10 is fixedly connected to one side of the fixing plate 9. A connecting rod 11 is threadedly connected inside the limiting base 2. Two adjusting components 12 are sleeved on the surface of the connecting rod 11. An industrial camera 13 is fixedly connected to one end of one adjusting component 12, and an LED light source 14 is fixedly connected to one end of the other adjusting component 12.

[0027] The rotating assembly 8 includes a servo motor 801 fixedly connected to the surface of the mounting component 7. The output end of the servo motor 801 is splinedly connected to a transmission rod, and one end of the transmission rod is fixedly connected to a rotating rod 802. In use, according to the size of the metal structural component, the third motor 1001 is started, and the third lead screw 1002 rotates, moving the clamping component A1003 towards the clamping component B15 to clamp the metal structural component. After the current appearance inspection is completed, the servo motor 801 is started, and the rotating rod 802 rotates, causing the metal structural component to be flipped for adjustment. This facilitates the appearance inspection of other sides of the metal structural component, avoiding the need for manual flipping during the inspection of other sides, which is time-consuming and labor-intensive, and also leaves fingerprints on the surface of the metal structural component, leading to identification errors. This helps to improve the accuracy and efficiency of the appearance inspection of metal structural components.

[0028] Adjustment assembly 12 includes an adjustment sleeve 1201 that is adjusted on the surface of the connecting rod 11. An adjustment ring 1202 is fixedly connected to one side of the adjustment sleeve 1201. An adjustment rod 1203 passes through the interior of the adjustment ring 1202. An adjustment box 1204 is fixedly connected to one end of the adjustment rod 1203. An adjustment ball 1205 is rotatably connected inside the adjustment box 1204. Limiting holes are provided on the surface of the adjustment sleeve 1201, one side of the adjustment ring 1202, and the surface of the adjustment box 1204. Limiting bolts 16 are threaded into the interior of the limiting holes. The adjustment assembly 12 is configured such that, during use, it adjusts according to the test... To measure the shape and size of the metal structural parts, the limit bolt 16 on the adjusting sleeve 1201 is turned to adjust the vertical height of the industrial camera 13 and the LED light source 14. The limit bolt 16 on the adjusting ring 1202 is turned to adjust the horizontal position of the industrial camera 13 and the LED light source 14 from the metal structural parts. The limit bolt 16 on the adjusting box 1204 is turned to adjust the detection angle of the industrial camera 13 and the illumination angle and light intensity of the LED light source 14, thereby ensuring the detection angle and viewing distance. This makes the appearance inspection equipment more flexible and able to cope with diverse inspection tasks, thereby improving the inspection effect and work efficiency.

[0029] Please see Figures 2-3 To achieve compatibility with the appearance inspection equipment, the moving mechanism includes a moving component 3 fixed to one side of the inspection table 1. The moving component 3 includes a first motor 301 fixedly connected to one side of the inspection table 1. The output end of the first motor 301 is splinedly connected to a transmission rod, and one end of the transmission rod is fixedly connected to a first lead screw 302. The surface of the first lead screw 302 is threadedly connected to a moving frame 4. The top surface of the moving frame 4 is fixedly connected to a vertical frame 5. The inner bottom wall of the vertical frame 5 is fixedly connected to a lifting component 6. The lifting component 6 includes a second motor 601 fixedly connected to the inner bottom wall of the vertical frame 5. The output end of the second motor 601 is splinedly connected to a transmission rod, and one end of the transmission rod is fixedly connected to a second lead screw 602.

[0030] After the metal structural component is clamped, the industrial camera 13 performs defect detection on the surface of the metal structural component, starts the first motor 301, and the first lead screw 302 rotates, moving the moving frame 4 to adjust the position of the metal structural component. Alternatively, depending on the width of the metal structural component, to facilitate flipping the metal structural component, the second motor 601 can be started, causing the second lead screw 602 to adjust the height with the mounting piece 7, making it easier to flip the metal structural component.

[0031] Please see Figures 3-4To adapt to the purpose of visual inspection of different metal structural parts, the clamping assembly 10 includes a third motor 1001 fixedly connected to one side of the fixed plate 9. The output end of the third motor 1001 is splinedly connected to a transmission rod. One end of the transmission rod is fixedly connected to a third lead screw 1002. The surface of the third lead screw 1002 is threadedly connected to a clamping member A1003. A clamping member B15 is fixedly connected to the other side of the surface of the fixed plate 9. A transparent limiting piece is fixedly connected to one side of both the clamping member B15 and the clamping member A1003.

[0032] Start the third motor 1001, and the third lead screw 1002 rotates, moving the clamping part A1003 towards the clamping part B15 to clamp the metal structural part, thereby achieving the purpose of adapting to different metal structural parts for appearance inspection.

[0033] Please see Figure 1 The surface of the testing platform 1 is provided with a display device 17, and the top surface of the display device 17 is attached with an alarm body 19. The edge of the surface of the testing platform 1 is provided with a control device 18.

[0034] The industrial camera 13 displays the captured images of the metal structure on the display device 17. It compares the captured surface with the original images in the database. If defects are found, the alarm body 19 emits an audible and visual warning, and the control device 18 controls the operation of various electrical devices.

[0035] Working principle: During use, depending on the size of the metal structural component, the third motor 1001 is started, and the third lead screw 1002 rotates, moving the clamping part A1003 towards the clamping part B15 to hold the metal structural component. After the current appearance inspection is completed, the servo motor 801 is started, and the rotating rod 802 rotates, moving the metal structural component for flipping adjustment. When the metal structural component is long, the first motor 301 is started, and the first lead screw 302 rotates, moving the moving frame 4 to adjust the position of the metal structural component. Alternatively, depending on the width of the metal structural component, to facilitate flipping, the second motor 601 can be started, causing the second lead screw 602 to adjust the height with the mounting part 7, making it easier to flip the metal structural component.

[0036] In use, according to the shape and size of the metal structural component being inspected, the limit bolt 16 on the adjusting sleeve 1201 is turned to adjust the vertical height of the industrial camera 13 and the LED light source 14. The limit bolt 16 on the adjusting ring 1202 is turned to adjust the horizontal position of the industrial camera 13 and the LED light source 14 from the metal structural component. The limit bolt 16 on the adjusting box 1204 is turned to adjust the detection angle of the industrial camera 13 and the illumination angle and light intensity of the LED light source 14, thereby ensuring the detection angle and viewing distance, making the appearance inspection equipment more flexible and able to cope with diverse inspection tasks, thereby improving the inspection effect and work efficiency. The above is the working process of the entire device. All contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A metal structural member appearance inspection apparatus, comprising an inspection table (1) and a limiting base (2) fixedly connected to one side of the surface of the inspection table (1), characterized in that: One side of the detection platform (1) is provided with a moving mechanism, the surface of the moving mechanism is screw connected with a mounting piece (7), the surface of the mounting piece (7) is fixedly connected with a rotating assembly (8), one end of the rotating assembly (8) is fixedly connected with a fixed plate (9), one side of the fixed plate (9) is fixedly connected with a clamping assembly (10), the inside of the limiting base (2) is screw connected with a connecting rod (11), the surface of the connecting rod (11) is sleeved with two adjusting assemblies (12), one end of one of the adjusting assemblies (12) is fixedly connected with an industrial camera (13), one end of the other adjusting assembly (12) is fixedly connected with an LED light source (14), The rotating assembly (8) comprises a servo motor (801) fixedly connected to the surface of the mounting piece (7), and a transmission rod is spline-connected to the output end of the servo motor (801), and a rotating rod (802) is fixedly connected to one end of the transmission rod. The adjusting assembly (12) comprises an adjusting sleeve (1201) adjusted on the surface of the connecting rod (11), an adjusting snap ring (1202) is fixedly connected to one side of the adjusting sleeve (1201), an adjusting rod (1203) penetrates through the inside of the adjusting snap ring (1202), an adjusting box (1204) is fixedly connected to one end of the adjusting rod (1203), and an adjusting ball piece (1205) is rotatably connected in the inside of the adjusting box (1204).

2. The apparatus for inspecting the appearance of a metal structural member according to claim 1, characterized by: The moving mechanism comprises a moving assembly (3) fixed to one side of the detection platform (1), the moving assembly (3) comprises a first motor (301) fixedly connected to one side of the detection platform (1), a transmission rod is spline-connected to the output end of the first motor (301), and a first lead screw (302) is fixedly connected to one end of the transmission rod.

3. The apparatus for inspecting the appearance of a metal structural member according to claim 2, characterized by: The surface of the first lead screw (302) is screw connected with a moving frame (4), and the top surface of the moving frame (4) is fixedly connected with a vertical frame (5).

4. The apparatus for inspecting the appearance of a metal structural member according to claim 3, characterized by: The inside bottom wall of the vertical frame (5) is fixedly connected with a lifting assembly (6), the lifting assembly (6) comprises a second motor (601) fixedly connected to the inside bottom wall of the vertical frame (5), a transmission rod is spline-connected to the output end of the second motor (601), and a second lead screw (602) is fixedly connected to one end of the transmission rod.

5. The apparatus for inspecting the appearance of a metal structural member according to claim 1, characterized by: The clamping assembly (10) comprises a third motor (1001) fixedly connected to one side of the fixed plate (9), a transmission rod is spline-connected to the output end of the third motor (1001), a third lead screw (1002) is fixedly connected to one end of the transmission rod, and a clamping piece A (1003) is screw connected to the surface of the third lead screw (1002).

6. The apparatus for inspecting the appearance of a metal structural member according to claim 1, characterized by: The other side of the surface of the fixed plate (9) is fixedly connected with a clamping piece B (15), and the one side of the clamping piece B (15) and the clamping piece A (1003) are both fixedly connected with transparent limiting sheets.

7. The apparatus for inspecting the appearance of a metal structural member according to claim 1, characterized by: The surface of the adjusting sleeve (1201), one side of the adjusting snap ring (1202) and the surface of the adjusting box (1204) are all provided with limiting holes, and the inside of the limiting holes is screw connected with a limiting bolt (16).

8. The apparatus for inspecting the appearance of a metal structural member according to claim 1, characterized by: The surface of the detection platform (1) is provided with a display device (17), the top surface of the display device (17) is bonded with an alarm body (19), and the edge of the surface of the detection platform (1) is provided with a control device (18).

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