Intelligent coating equipment for enhancing binding force of composite coating

Abstract

The utility model discloses intelligent coating equipment for enhancing the binding force of a composite coating, which relates to the field of intelligent coating and comprises an intelligent coating mounting shell, a base material pretreatment component is arranged in the intelligent coating mounting shell, a cleaning liquid adding component is arranged on one side of the base material pretreatment component, and an intelligent coating component is arranged on one side of the cleaning liquid adding component. According to the utility model, the prior art is improved, and in actual use, through the base material pretreatment assembly, the problem that the ideal bonding strength between the coating and the base material is difficult to guarantee due to the fact that stains such as grease and dust always exist on the surface of the base material and the bonding strength between the coating and the base material is influenced by a traditional coating method such as spraying and dip-coating is solved.

Description

Technical Field

[0001] This utility model relates to the field of intelligent coating, specifically to an intelligent coating device for enhancing the adhesion of composite coatings. Background Technology

[0002] In modern industrial production, composite coatings are widely used to improve the corrosion resistance, wear resistance, and other physicochemical properties of materials. However, insufficient adhesion between the coating and the substrate is one of the key issues affecting its performance stability.

[0003] Traditional coating methods, such as spraying and dipping, often leave the substrate surface with stains such as grease and dust, which affect the bonding strength between the coating and the substrate, making it difficult to ensure that the coating and the substrate achieve the ideal bonding strength. Utility Model Content

[0004] In view of the problems in the related technologies, this utility model proposes an intelligent coating device for enhancing the adhesion of composite coatings, so as to overcome the above-mentioned technical problems existing in the existing related technologies.

[0005] Therefore, the specific technical solution adopted by this utility model is as follows:

[0006] A smart coating device for enhancing the adhesion of composite coatings includes a smart coating mounting housing, a substrate pretreatment component inside the smart coating mounting housing, a cleaning liquid addition component on one side of the substrate pretreatment component, and a smart coating component on one side of the cleaning liquid addition component.

[0007] To achieve the purpose of substrate pretreatment, the substrate pretreatment component includes a substrate placement metal mesh, which is installed inside the intelligent coating mounting housing. Electrically operated telescopic rods are symmetrically installed inside the intelligent coating mounting housing, with a substrate fixing plate connected to the output end of each rod. Reciprocating screws are symmetrically and movably connected inside the intelligent coating mounting housing, with one end of each screw connected to a drive motor. The drive motor housing is connected to the intelligent coating mounting housing. Drive sprockets are connected to the ends of the two reciprocating screws furthest from the drive motors, and drive chains are fitted around the sprockets. Reciprocating sliders are fitted around the two screws respectively, with a cleaning mounting frame connected to the bottom of each slider. A cleaning mounting brush is connected below the cleaning mounting frame.

[0008] Furthermore, a controller is installed on one side of the intelligent coating mounting housing, and the drive motor is electrically connected to the controller.

[0009] Furthermore, in order to achieve the function of cleaning and adding liquid, the cleaning and adding liquid assembly includes an inlet telescopic tube, one end of which is connected to the cleaning mounting bracket, and the other end of which is connected to an inlet pump. The inlet pump input end is connected to a drain pipe.

[0010] Furthermore, the inlet pump is electrically connected to the controller.

[0011] Furthermore, in order to achieve the function of intelligent coating, the intelligent coating component includes a coating nozzle, a coating tube connected to one side of the coating nozzle, the coating tube passing through the intelligent coating mounting shell, a coating machine connected to one end of the coating tube, a drying heating lamp installed inside the intelligent coating mounting shell, and a temperature sensor on one side of the drying heating lamp.

[0012] Furthermore, the drying heating lamp and temperature sensor are electrically connected to the controller.

[0013] Furthermore, a liquid outlet pipe is connected to one side of the intelligent coating mounting housing, and a liquid outlet solenoid valve is installed inside the liquid outlet pipe.

[0014] The beneficial effects of this utility model are as follows:

[0015] (1) This utility model has made improvements to the existing technology. In actual use, the substrate pretreatment component solves the problem that traditional coating methods, such as spraying and dipping, often have stains such as grease and dust on the substrate surface, which affect the bonding strength between the coating and the substrate, making it difficult to ensure that the coating and the substrate achieve the ideal bonding strength.

[0016] (2) In actual use, the temperature sensor monitors the internal temperature of the casing in real time and feeds the data back to the controller. When the temperature exceeds the set threshold, the controller automatically reduces the heating power; if the temperature is insufficient, the power is increased, forming a closed-loop temperature control system. This process promotes the formation of chemical bonds between the coating molecular chains and the substrate, significantly improving the bonding strength. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the main structure of an intelligent coating device for enhancing the adhesion of composite coatings according to an embodiment of the present utility model;

[0019] Figure 2 This is a perspective view of an intelligent coating device for enhancing the adhesion of composite coatings according to an embodiment of the present utility model;

[0020] Figure 3 This is a structural schematic diagram of an intelligent coating device for enhancing the adhesion of composite coatings, according to an embodiment of the present invention;

[0021] Figure 4 This is a structural schematic diagram of an intelligent coating device for enhancing the adhesion of composite coatings, according to an embodiment of the present invention.

[0022] In the picture:

[0023] 1. Intelligent coating mounting housing; 2. Substrate pretreatment assembly; 201. Substrate placement metal mesh; 202. Electric telescopic rod; 203. Substrate fixing plate; 204. Reciprocating lead screw; 205. Drive motor; 206. Transmission sprocket; 207. Transmission chain; 208. Reciprocating slider; 209. Cleaning mounting bracket; 210. Cleaning mounting brush; 3. Cleaning liquid filling assembly; 301. Liquid inlet telescopic pipe; 302. Liquid inlet pump; 303. Liquid outlet pipe; 4. Intelligent coating assembly; 401. Coating nozzle; 402. Coating pipe; 403. Coating machine; 404. Drying heating lamp; 405. Temperature sensor; 5. Controller; 6. Liquid outlet pipe; 7. Liquid outlet solenoid valve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] According to an embodiment of the present invention, an intelligent coating device for enhancing the adhesion of composite coatings is provided, including an intelligent coating mounting shell 1, a substrate pretreatment component 2 inside the intelligent coating mounting shell 1, a cleaning liquid addition component 3 on one side of the substrate pretreatment component 2, and an intelligent coating component 4 on one side of the cleaning liquid addition component 3.

[0026] like Figure 1-4As shown, according to an embodiment of the present invention, the intelligent coating equipment for enhancing the adhesion of composite coatings includes a substrate pretreatment component 2 comprising a substrate placement metal mesh 201, which is installed inside the intelligent coating mounting housing 1. Electric telescopic rods 202 are symmetrically installed inside the intelligent coating mounting housing 1, with their output ends connected to a substrate fixing plate 203. Reciprocating screws 204 are symmetrically and movably connected inside the intelligent coating mounting housing 1, with one end of each reciprocating screw 204 connected to a drive motor 205. The drive motor 205 housing is connected to the intelligent coating mounting housing 1. The ends of the two reciprocating screws 204 away from the drive motor 205 are connected to the transmission sprockets 206. The transmission sprockets 206 are fitted with a transmission chain 207. The two reciprocating screws 204 are respectively fitted with reciprocating sliders 208. The bottom of the reciprocating sliders 208 is connected to the cleaning mounting bracket 209. The cleaning mounting bracket 209 is connected to the bottom of the cleaning mounting bracket 209. The cleaning mounting brush 210 is connected to the bottom of the cleaning mounting bracket 209. The controller 5 is installed on one side of the intelligent coating mounting housing 1. The drive motor 205 is electrically connected to the controller 5.

[0027] Through the above technical solution, the substrate is horizontally placed on the substrate placement metal mesh 201 inside the intelligent coating installation housing 1. The electric telescopic rod 202 is activated by the controller 5, pushing the substrate fixing plates 203 on both sides towards the center to complete the clamping and positioning of the substrate. This metal mesh structure design ensures that the bottom surface of the substrate is in full contact with the pretreatment components. The drive motor 205 is activated by the controller 5, driving the reciprocating screw 204 connected to it to rotate. Through the synchronous transmission of the transmission sprocket 206 and the transmission chain 207, the two reciprocating screws 204 achieve the same speed and opposite rotation. The reciprocating slider 208 moves along the screw trajectory, driving the cleaning mounting bracket 209 and the cleaning mounting brush 210 at the bottom to reciprocate on the substrate surface.

[0028] like Figure 1-4 As shown, the intelligent coating device for enhancing the adhesion of composite coatings according to an embodiment of the present invention includes a cleaning liquid addition component 3, which includes a liquid inlet telescopic tube 301. One end of the liquid inlet telescopic tube 301 is connected to the cleaning mounting bracket 209, and one end of the liquid inlet telescopic tube 301 is connected to a liquid inlet pump 302. The input end of the liquid inlet pump 302 is connected to a drain pipe 303, and the liquid inlet pump 302 is electrically connected to the controller 5.

[0029] Through the above technical solution, the liquid inlet pump 302 draws cleaning liquid through the liquid outlet pipe 303 and delivers it to the cleaning mounting frame 209 through the liquid inlet telescopic pipe 301, so that the cleaning liquid evenly wets the cleaning mounting brush 210, thereby achieving the synergistic effect of physical brushing and chemical cleaning on the substrate surface.

[0030] like Figure 1-4As shown, according to an embodiment of the present invention, an intelligent coating device for enhancing the adhesion of composite coatings includes an intelligent coating component 4 comprising a coating nozzle 401, a coating tube 402 connected to one side of the coating nozzle 401, the coating tube 402 penetrating the intelligent coating mounting housing 1, a coating machine 403 connected to one end of the coating tube 402, a drying heating lamp 404 installed inside the intelligent coating mounting housing 1, a temperature sensor 405 provided on one side of the drying heating lamp 404, the drying heating lamp 404 and the temperature sensor 405 being electrically connected to a controller 5, and a liquid outlet pipe 6 connected to one side of the intelligent coating mounting housing 1, with a liquid outlet solenoid valve 7 installed inside the liquid outlet pipe 6.

[0031] After cleaning is completed using the above technical solution, the controller 5 triggers the coating machine 403 to start. The coating material is transported to the coating nozzle 401 via the coating pipe 402 and precisely sprayed under the control of a preset program. During spraying, the substrate fixing plate 203 remains in a clamping state to ensure uniform coating. The coating parameters are adjusted in real time by the controller 5. After spraying is completed, the drying heating lamp 404 is immediately activated, and the temperature sensor 405 monitors the internal temperature of the casing in real time and feeds the data back to the controller 5. When the temperature exceeds the set threshold, the controller 5 automatically reduces the heating power; if the temperature is insufficient, it increases the power, forming a closed-loop temperature control system. This process promotes the formation of chemical bonds between the coating molecular chains and the substrate, significantly improving the bonding strength.

[0032] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0033] In summary, with the aid of the above-mentioned technical solution of this utility model, the substrate is horizontally placed on the substrate placement metal mesh 201 inside the intelligent coating installation housing 1. The electric telescopic rod 202 is activated by the controller 5, pushing the substrate fixing plates 203 on both sides to move towards the center, completing the clamping and positioning of the substrate. This metal mesh structure design ensures that the bottom surface of the substrate is in full contact with the pretreatment components. The drive motor 205 is activated by the controller 5, driving the reciprocating screw 204 connected to it to rotate. Through the synchronous transmission of the transmission sprocket 206 and the transmission chain 207, the two reciprocating screws 204 achieve the same speed and opposite rotation. The reciprocating slider 208 moves along the screw trajectory, driving the cleaning mounting bracket 209 and the cleaning mounting brush 210 at the bottom to reciprocate on the surface of the substrate.

[0034] The inlet pump 302 draws cleaning fluid through the drain pipe 303 and delivers it to the cleaning mounting frame 209 through the inlet telescopic pipe 301, so that the cleaning fluid can evenly wet the cleaning mounting brush 210, thereby achieving the synergistic effect of physical brushing and chemical cleaning on the substrate surface.

[0035] After cleaning is completed, controller 5 triggers the coating machine 403 to start. The coating material is delivered to the coating nozzle 401 via coating pipe 402 and precisely sprayed under preset program control. During spraying, the substrate fixing plate 203 remains in a clamping state to ensure uniform coating. Coating parameters are adjusted in real time by controller 5. After spraying is completed, the drying heating lamp 404 is immediately activated, and the temperature sensor 405 monitors the internal temperature of the housing in real time and feeds the data back to controller 5. When the temperature exceeds the set threshold, controller 5 automatically reduces the heating power; if the temperature is insufficient, it increases the power, forming a closed-loop temperature control system. This process promotes the formation of chemical bonds between the coating molecular chains and the substrate, significantly improving the bonding strength.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent coating apparatus for enhancing the bond strength of a composite coating, characterized by, Intelligent coating installation shell (1) is internally provided with substrate pretreatment assembly (2), one side of substrate pretreatment assembly (2) is provided with cleaning liquid adding assembly (3), one side of cleaning liquid adding assembly (3) is provided with intelligent coating assembly (4); The substrate pretreatment assembly (2) includes a substrate placement metal mesh (201), which is installed inside the intelligent coating installation shell (1), and the intelligent coating installation shell (1) is symmetrically installed with an electric telescopic rod (202), the output end of the electric telescopic rod (202) is connected with a substrate fixing plate (203), and the intelligent coating installation shell (1) is symmetrically connected with a reciprocating screw rod (204), one end of one of the reciprocating screw rods (204) is connected with a drive motor (205), the drive motor (205) is connected with the intelligent coating installation shell (1), the two reciprocating screw rods (204) are connected with a transmission chain wheel (206) away from the drive motor (205), the transmission chain wheel (206) is matched with a transmission chain (207), and the two reciprocating screw rods (204) are respectively matched with a reciprocating sliding block (208), the reciprocating sliding block (208) is connected with a cleaning mounting bracket (209), and the cleaning mounting bracket (209) is connected with a cleaning mounting brush (210) below.

2. The smart coating apparatus for enhancing the adhesion of composite coating layers according to claim 1, wherein, The intelligent coating installation shell (1) is provided with a controller (5) on one side, and the drive motor (205) is electrically connected with the controller (5).

3. The smart coating apparatus for enhancing the adhesion of composite coating layers according to claim 2, wherein, The cleaning liquid adding assembly (3) includes an inlet telescopic pipe (301), one end of the inlet telescopic pipe (301) is connected with the cleaning mounting bracket (209), and the inlet telescopic pipe (301) is connected with an inlet pump (302) at one end.

4. The smart coating apparatus for enhancing the adhesion of composite coating layers according to claim 3, wherein, The inlet pump (302) is electrically connected with the controller (5).

5. The smart coating apparatus for enhancing the adhesion of composite coatings according to claim 4, wherein, The intelligent coating assembly (4) includes a coating spray head (401), one side of the coating spray head (401) is connected with a coating pipe (402), the coating pipe (402) penetrates the intelligent coating installation shell (1), one end of the coating pipe (402) is connected with a coating machine (403), the intelligent coating installation shell (1) is internally provided with a drying heating lamp (404), and one side of the drying heating lamp (404) is provided with a temperature sensor (405).

6. The smart coating apparatus for enhancing the adhesion of a composite coating layer according to claim 5, wherein, The drying heating lamp (404) and the temperature sensor (405) are electrically connected with the controller (5).

7. The smart coating apparatus for enhancing the adhesion of composite coatings according to claim 6, wherein, The intelligent coating installation shell (1) is connected with a liquid outlet pipe (6) on one side, and the liquid outlet pipe (6) is internally provided with a liquid outlet electromagnetic valve (7).

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