Radial meshing tooth type full-automatic turning gear

Abstract

The utility model discloses a radial meshing tooth type full-automatic turning gear which comprises main components such as a transmission structure group, transmission teeth, a lubricating assembly and a shaft supporting frame. Through the precise structural design, the transmission mechanism transmits power to the lubricating assembly through the transmission teeth, the sliding plate is driven to slide in the friction groove through the eccentric action of the rotating cylinder and the rotating wheel, graphite powder is generated, the continuous lubricating effect is provided, meanwhile, the friction coefficient is effectively reduced through the graphite attachment layer on the sliding plate, and the lubricating effect is improved. And the stability and durability of the device under high-load and high-speed operation are ensured. By means of the optimized radial meshing tooth type transmission structure and the lubricating system, the technical problem that lubrication is insufficient or lubricating grease loses efficacy in a traditional device is solved, the lubricating effect is remarkably improved, friction and abrasion are reduced, and the service life of equipment is prolonged.

Description

TECHNICAL FIELD

[0001] The utility model relates to disc wheel device technical field, concretely is radial meshing tooth type full -automatic disc wheel device. BACKGROUND

[0002] In the existing radial meshing tooth type full -automatic disc wheel device, radial meshing transmission group is its core transmission part, and the power transmission is realized through the meshing of gear. However, the traditional radial meshing tooth type disc wheel device has the following obvious defects in the process of design and application:

[0003] Lubrication is insufficient: in the traditional radial meshing tooth type disc wheel device, the gear of radial meshing transmission group usually lacks effective lubrication system, resulting in direct metal and metal friction between gears during transmission. In the case of lack of lubrication, the gear meshing surface will be worn, resulting in reduced transmission efficiency, accelerated gear wear, and even possible serious jamming or equipment damage. Therefore, the lubrication problem has become a major defect in the design of traditional device.

[0004] Limitation of using lubricating grease lubrication: although some traditional devices use lubricating grease as lubricating medium, lubricating grease is prone to failure in high-speed or high-load working environment. Lubricating grease usually has high viscosity, and when the transmission system has high speed or long running time, the lubricating effect of lubricating grease is difficult to continue, resulting in insufficient lubrication effect, large friction coefficient of gear, increased energy consumption and accelerated wear of gear.

[0005] Uneven lubrication: even if the lubricating grease is used, the distribution of lubricating grease in the transmission group is still uneven. Because the traditional device lacks automatic lubrication system, the supply of lubricating grease often depends on manual regular addition, which makes it impossible to continuously guarantee the lubrication effect of gear meshing part, especially during long time running, the lubrication of partial area is insufficient, which is easy to cause local overheating, wear, affect the stability and service life of equipment.

[0006] The traditional radial meshing tooth type full -automatic disc wheel device has the problems of insufficient or uneven lubrication, which leads to low device running efficiency, easy damage, high maintenance cost, and may also cause certain pollution to the environment. These defects limit the application of traditional device in efficient, long-term and stable operation. In view of this, the existing problems are researched and improved, and the radial meshing tooth type full -automatic disc wheel device is provided to solve the existing problems, aiming at solving the problems and improving the practical value through the technology. INVENTION CONTENTS

[0007] This utility model relates to a radial meshing tooth type fully automatic turning device, which is particularly suitable for efficient and automated turning devices. Through optimized gear meshing method, lubrication system and automation function, the device has good lubrication effect, improves working efficiency, and has strong stability and durability.

[0008] The radial meshing tooth type fully automatic turning device of this utility model includes the following main parts:

[0009] The transmission assembly consists of multiple transmission teeth and their mating gears, used to transmit external power to lubrication components and other structures. The transmission assembly employs an optimized design to ensure efficient and stable performance during power transmission.

[0010] The lubrication assembly is the core component of this device. It generates and transports graphite powder through the cooperation of a rotating drum and a rotating wheel, ensuring the device's lubrication effect. The lubrication assembly includes a rotating drum and a rotating wheel. The drum rotates eccentrically, driving the rotating wheel, which in turn generates friction between the wheel and the sliding plate, thus producing graphite powder.

[0011] The rotary wheel drives the slide plate to slide back and forth within the friction groove via eccentric rotation. The friction between the slide plate and the inner wall of the friction groove generates graphite powder. This design generates lubricating powder through optimized sliding friction, effectively reducing wear and friction and extending the service life of the equipment.

[0012] The surface of the slide plate is coated with a graphite layer, which has excellent lubrication properties and can significantly reduce the coefficient of friction, thereby effectively improving the lubrication effect of the device, reducing wear, and improving operating efficiency.

[0013] The spring is located between the slide plate and the rotating cylinder, primarily to ensure continuous contact between the slide plate and the inner wall of the rotating cylinder, and to propel the slide plate to slide back and forth within the friction groove. The spring not only acts as a buffer but also ensures a smooth lubrication process.

[0014] The surface of the rotating drum is equipped with chip removal holes to discharge the graphite powder generated between the rotating wheel and the slide plate, ensuring that the device does not accumulate or clog during operation and guaranteeing the continuous circulation of lubricant.

[0015] The rotating drum surface is equipped with an air inlet, through which external air is introduced and then ejected through nozzles to clean the lubrication system and provide further lubrication. The nozzles are connected to the chip removal holes to ensure that the airflow can effectively remove excess graphite powder from the lubrication system and discharge it.

[0016] The radial meshing tooth type fully automatic turning device of this utility model has the following advantages:

[0017] High-efficiency lubrication: Through the precise cooperation of the rotating cylinder and the rotating wheel in the lubrication component, not only can abundant graphite powder be generated, but the lubricant can also be effectively sprayed to the parts that need lubrication through the spray nozzle, ensuring the lubrication effect during equipment operation and reducing friction and wear.

[0018] Automated operation: The automated design of this device enables functions such as lubrication, cleaning, and air jetting to be performed without human intervention, reducing the complexity and cost of manual operation and improving work efficiency.

[0019] Extended service life: Graphite powder is generated through the friction between the sliding plate and the friction groove, and the graphite coating reduces the coefficient of friction, thereby reducing wear on various parts of the equipment and extending its service life. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;

[0021] Figure 2 This is a schematic diagram of the shaft support and lubrication assembly structure according to one embodiment of the present invention;

[0022] Figure 3 This is a schematic diagram of the internal structure of the rotating drum according to an embodiment of the present invention;

[0023] Figure 4 This is a schematic diagram of the rotating wheel and sliding plate structure according to one embodiment of the present invention.

[0024] Figure label:

[0025] 100. Transmission assembly; 110. Shaft support frame; 111. Spray nozzle; 200. Transmission gear;

[0026] 300, Lubrication assembly; 310, Rotary drum; 320, Rotary wheel; 330, Slide plate; 311, Chip removal hole; 321, Friction groove; 331, Spring; 332, Graphite coating. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.

[0028] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0029] The following is in conjunction with the appendix Figures 1-4 This invention describes a radial meshing tooth type fully automatic turning device provided by some embodiments of the present invention.

[0030] The transmission assembly 100 consists of several transmission teeth 200 and their mating gears, and is mainly used to drive the overall operation of the device. The transmission assembly 100 transmits power by meshing with the rotating wheel 320 inside the rotating drum 310 through the transmission teeth 200. The transmission assembly 100 is driven by a motor to ensure sufficient power output during the operation of the device.

[0031] The precise design of the meshing surfaces of the transmission gear 200 and the rotating wheel 320 enables the driving force to be efficiently transmitted to the rotating drum 310. The tooth surface of the transmission gear 200 is precision machined to ensure that there is no slippage or power loss during transmission. It is located in the transmission assembly 100 and meshes with the rotating wheel 320 on the inner side of the rotating drum 310, serving to connect and transmit power.

[0032] The lubrication assembly 300 includes a rotating drum 310 and a rotating wheel 320 rotatably mounted inside the rotating drum 310. The main function of this assembly is to apply graphite powder to the surface of the lubrication device. As the rotating drum 310 rotates, the eccentrically rotating wheel 320 drives a sliding plate 330 to reciprocate within a friction groove 321. The friction between the sliding plate 330 and the inner wall of the friction groove 321 generates graphite powder, which is discharged through a chip removal hole 311, further providing lubrication.

[0033] The shaft support 110 is a fixed support structure used to support and stabilize the lubrication assembly 300. It is fixed to the surface of the transmission assembly 100 to ensure the stable rotation of the drum 310 and the wheel 320. The surface of the shaft support 110 is provided with spray holes 111 for spraying airflow onto the opposite surface to provide further lubrication and cleaning.

[0034] The rotating drum 310 is the core component of the lubrication assembly 300. Its main function is to drive the rotating wheel 320 to rotate eccentrically, thereby driving the slide plate 330 to slide within the friction groove 321. The surface of the rotating drum 310 is designed with air inlets to introduce airflow during operation, providing additional airflow to facilitate the lubrication process. The air inlets and chip removal holes 311 are located on the same straight line, which helps optimize the airflow path.

[0035] The rotating wheel 320 is installed inside the rotating cylinder 310 and drives the sliding plate 330 to slide within the friction groove 321 through its eccentric action. The eccentric design of the rotating wheel 320 causes the sliding plate 330 to reciprocate within the friction groove 321, thereby increasing friction and generating graphite powder. This design, through the connection between the rotating wheel 320 and the transmission gear 200, ensures the continuity and efficiency of the lubrication process.

[0036] The slide plate 330 is mounted on the rotating wheel 320 and rubs against the inner wall of the friction groove 321. The graphite powder generated by the friction fills the interior of the rotating drum 310. Graphite coatings 332 are fixed to both sides of the slide plate 330 to enhance its lubrication effect. The graphite coatings 332 reduce friction and wear, providing long-lasting lubrication.

[0037] Friction groove 321 is disposed inside the rotating wheel 320, in which the slide plate 330 reciprocates. The frosted surface design of the inner wall of the friction groove 321 increases friction, promotes the generation of graphite powder, and effectively contacts the graphite coating 332 on the slide plate 330, further enhancing the lubrication effect.

[0038] Spring 331 is located between the slide plate 330 and the inside of the rotating cylinder 310, ensuring continuous contact between the two surfaces. Through its elastic force, spring 331 enables the slide plate 330 to reciprocate within the friction groove 321. By providing a certain restoring force, spring 331 ensures continuous and stable contact between the slide plate 330 and the rotating cylinder 310, thereby promoting the sliding of the slide plate 330 and maintaining the continuity of lubrication.

[0039] A graphite coating 332 is fixed to the surface of the slide plate 330, and generates graphite powder through friction with the inner wall of the friction groove 321. The graphite coating 332 has excellent lubrication properties, which can significantly reduce the coefficient of friction and ensure the stability and low wear of the device during long-term operation.

[0040] Working principle:

[0041] When the transmission assembly 100 starts working, power is transmitted to the lubrication assembly 300 through the transmission gear 200. The transmission gear 200 meshes with the rotating wheel 320, causing the rotating wheel 320 to rotate eccentrically. The eccentricity of the rotating wheel 320 causes the slide plate 330 to slide within the friction groove 321 and generate friction with the inner wall of the friction groove 321, generating graphite powder. The graphite powder fills the interior of the rotating drum 310 and is discharged through the chip removal hole 311.

[0042] Simultaneously, the rotation of the rotor 320 drives airflow into the rotating drum 310 through the air inlet and is ejected through the nozzle 111, providing airflow lubrication to the opposing surface. The ejection of graphite powder through the nozzle 111 further enhances the lubrication effect of the device. As the rotational speed increases, more graphite powder is produced, resulting in better lubrication.

[0043] Through this implementation method, the precise fit of each component and the function of the spring 331 ensure stable contact between the slide plate 330 and the rotating drum 310 and the continuity of the lubrication process, while improving the stability and durability of the device during long-term operation.

[0044] Working principle and usage process of this utility model:

[0045] Under operating conditions at 100, the transmission at 200 drives the inner side 320 of 310 to rotate. Due to the eccentric effect of 320, 330 slides back and forth inside 321. Through the reciprocating friction between the inner wall of 321 and the surface of 332, a large amount of graphite powder is generated by grinding 332. The graphite powder fills the interior of 310. Further, under the rotation effect of 320, the graphite powder inside 310 is discharged through 311 by the scraping action of 330. The rotation effect of 320 and 330 further introduces airflow through the air inlet on the surface of 310. This airflow is compressed under the eccentric rotation of 320 and ejected through 311 and 110, carrying graphite powder and ejected through 111, facing the surface of 100 to achieve a lubrication effect. The faster the rotation speed, the more graphite powder is generated and the better the lubrication effect.

[0046] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0047] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A full-automatic disc turning device of a radial engagement tooth type, characterized in that, The utility model relates to a transmission structure (100), transmission teeth (200) and lubricating assembly (300) and the axle support frame (110) fixed to the surface of transmission structure (100), lubricating assembly (300) is fixedly sleeved on the surface of axle support frame (110), and the surface of axle support frame (110) is equipped with the spray hole (111) opposite the surface of transmission structure (100), lubricating assembly (300) includes the rotary drum (310) and the runner (320) rotationally installed in the inside of rotary drum (310), one end of runner (320) communicates with the surface of transmission teeth (200) and is drivenly engaged with the surface of transmission structure (100) through transmission teeth (200), the surface of runner (320) is equipped with the friction groove (321) and is equipped with the sliding plate (330) of sliding installation, the surface of sliding plate (330) is equipped with graphite attached layer (332), and one end of sliding plate (330) is equipped with the spring (331) of the inside abutment of friction groove (321), the surface of graphite attached layer (332) is slidably abutted with the inside of friction groove (321), and the end of sliding plate (330) is slidably abutted with the inside of rotary drum (310). The graphite attached layer (332) is fixed to the two sides of the sliding plate (330), and the inside of the friction groove (321) is in the form of a frosted surface.

2. The radial meshing tooth type full-automatic wheel turning device according to claim 1, characterized in that, The axis of the runner (320) deviates from the axis of the rotary drum (310), and the end of the runner (320) is provided with a shaft connected with the transmission teeth (200).

3. The radial meshing tooth type full-automatic wheel turning device according to claim 1, characterized in that, The surface of the rotary drum (310) is provided with a chip removal hole (311), and the chip removal hole (311) is communicated with the spray hole (111).

4. The radial meshing tooth type full-automatic wheel deener device according to claim 1, wherein The number of the sliding plate (330) and the friction groove (321) is several and is uniformly distributed in the circumferential direction on the surface of the runner (320).

5. The radial meshing tooth type full-automatic wheel deener device according to claim 1, wherein The surface of the rotary drum (310) is provided with an air inlet hole, and the air inlet hole and the chip removal hole (311) are located on the same straight line and are respectively located on the two sides of the rotary drum (310).

6. The radial meshing tooth type full-automatic wheel deener device according to claim 1, wherein ​

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