Biomass pellet fuel processing device
The feeding, leveling, and quick-release push-pull mechanism of the biomass pellet fuel processing device solves the problem of uneven pellet fuel addition, achieving uniform compaction and rapid discharge. Mold disassembly and replacement are also more convenient.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-20
AI Technical Summary
Existing biomass pellet fuel processing equipment cannot smooth out the pellet fuel during the addition process, resulting in uneven compaction.
A biomass pellet fuel processing device was designed, comprising a feeding and smoothing mechanism and a quick-release push-pull mechanism. The feeding and smoothing mechanism evenly adds and smooths the raw materials, and uses a hydraulic rod for compaction. The quick-release push-pull mechanism facilitates the disassembly and replacement of the mold.
It achieves uniform compaction and rapid discharge of biomass pellet fuel, is easy to operate, and makes mold disassembly and replacement more convenient and quick.
Smart Images

Figure CN224013044U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of biomass pellet fuel processing, particularly relates to a biomass pellet fuel processing device. BACKGROUND
[0002] Biomass pellet fuel is essentially direct combustion of biomass energy, and is the processing and utilization of biomass. Direct combustion methods can be divided into four cases: stove combustion, boiler combustion, garbage combustion and solid fuel combustion. Among them, solid fuel combustion is a newly promoted technology, which solidifies and shapes biomass and then uses traditional coal-burning equipment. Its advantage is to fully utilize biomass energy to replace coal, reduce CO2 and SO2 emissions, which is beneficial to environmental protection and control of greenhouse gas emissions, slows down climate deterioration and reduces the occurrence of natural disasters. However, a compacting device is needed during the production of biomass pellet fuel.
[0003] After searching, a kind of compacting device for biomass pellet fuel processing is disclosed in the patent with the publication number CN217021506U, which includes base, collection box and rack, the rack is equipped with compacting device, the base is equipped with conveying mechanism for conveying material, the conveying mechanism includes fixed arm arranged on base, fixed block connected at the top end of fixed arm, opening arranged in the center of fixed block and material conveying pipeline connected with opening, the opening is located directly below the compacting device and cooperates with the compacting device, and the collection box is directly opposite the directly below the opening.
[0004] The above-mentioned technical solution has certain beneficial effects, but in the actual use process, the biomass pellet fuel cannot be smoothed during the adding process, so that the biomass pellet fuel cannot be uniformly compacted. Therefore, we propose a biomass pellet fuel processing device. UTILITY MODEL CONTENT
[0005] To solve the above problems, the utility model provides a biomass pellet fuel processing device, which can solve the problems in the background art.
[0006] The technical scheme of the utility model is:
[0007] The utility model provides a kind of biomass pellet fuel processing device, including operation platform, the bottom end of the operation platform is fixedly connected with support bottom column, the bottom of the operation platform is fixedly connected with pressure bearing bottom block, one side of the operation platform is fixedly connected with guide frame, one side of the guide frame is attached with collection box, between the top of the operation platform and the top of guide frame is equipped with fixed guide frame, the inside of the fixed guide frame is equipped with fixed guide groove, the inside of the fixed guide frame is movably equipped with compaction mould, the top of the operation platform is equipped with limit frame away from guide frame, the inside of the limit frame is connected with quick release push-pull mechanism by bolt, the top of the operation platform is fixedly connected with fixed mounting frame, the top end middle part of the fixed mounting frame is equipped with hydraulic rod, the top of the fixed mounting frame is fixedly connected with hydraulic oil cylinder, the output end of the hydraulic rod is fixedly connected with compaction head, the top of the guide frame is fixedly connected with fixed connecting frame, the top of the fixed connecting frame is fixedly connected with first electric telescopic rod, the output end of the first electric telescopic rod is fixedly connected with material discharging down-pressing head, the top of the fixed mounting frame is fixedly connected with battery away from hydraulic oil cylinder, the top of the operation platform is equipped with feeding smoothing mechanism, one side of compaction mould close to quick release push-pull mechanism is fixedly connected with second connecting block.
[0008] In further technical solutions, the two sides of the compaction mould are provided with protrusions matched with the fixed guide groove, and the surface of the compaction mould and the inside of the fixed guide frame are slidably attached to each other.
[0009] In further technical solutions, the feeding smoothing mechanism includes first bottom block and second bottom block, the top of the first bottom block and the second bottom block is provided with connecting top frame, one side of the first bottom block is fixedly connected with fixed mounting bottom frame, the output end of the fixed mounting bottom frame is fixedly connected with servo motor, the output end of the servo motor is fixedly connected with driving gear, one side of the connecting top frame is symmetrically provided with fixed positioning arm, the inside of the fixed positioning arm is movably connected with movable threaded rod, one end of the movable threaded rod is fixedly connected with driven gear, the other end of the movable threaded rod is fixedly connected with connecting limit disc, the surface of the movable threaded rod is movably connected with movable mounting sleeve block through thread, the top of the movable mounting sleeve block is symmetrically provided with movable pushing smoothing plate.
[0010] In further technical solutions, the top of the connecting top frame is fixedly connected with fixed guide frame away from the fixed positioning arm, and the end of the movable pushing smoothing plate away from the movable mounting sleeve block is fixedly connected with connecting guide block.
[0011] In further technical solutions, the bottom of the movable pushing smoothing plate is attached to the top of the first bottom block, the second bottom block, the fixed guide frame and the compaction mould.
[0012] In a further technical solution, the quick-release push-pull mechanism comprises a mounting bottom plate, a connecting sleeve block is fixedly connected to the top of the mounting bottom plate, a second electric telescopic rod is arranged in the connecting sleeve block, a first connecting block is fixedly connected to the output end of the second electric telescopic rod, fixed clamping grooves are symmetrically arranged on the outer sides of the first connecting block and the second connecting block, a limiting clamping block is movably connected to the inner side of the fixed clamping groove, an active connecting plate is fixedly connected to the outer side of the limiting clamping block, a connecting top block is fixedly connected to the top of the active connecting plate, and a connecting handle is fixedly connected to the top of the connecting top block.
[0013] In a further technical solution, the active connecting plate is in mutual adhesion with the outer sides of the first connecting block and the second connecting block, and the surface of the limiting clamping block is in mutual adhesion with the inner side of the fixed clamping groove.
[0014] The biomass particle fuel processing device has the advantages that:
[0015] 1. The feeding and flattening mechanism can place the raw materials on the top of the feeding and flattening mechanism during the processing of the biomass particle fuel, evenly add the raw materials to the inner side of the compaction mold through the action of the feeding and flattening mechanism, and flatten the raw materials, and then the hydraulic rod can quickly press down the compaction head to quickly perform the compaction treatment.
[0016] 2. The quick-release push-pull mechanism can push the compaction mold after the compaction treatment of the raw materials is completed, so that the compaction mold is at the bottom of the discharge and pressing head, then the first electric telescopic rod pushes down the discharge and pressing head to discharge the biomass particle fuel, and the guide frame moves to the inner side of the collection box. When the quick-release push-pull mechanism needs to be disassembled, the quick-release push-pull mechanism can be quickly disassembled for maintenance, and the compaction mold can be conveniently disassembled, replaced and cleaned under the connecting action between the second connecting block and the quick-release push-pull mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the overall structure schematic diagram of the biomass particle fuel processing device of the utility model embodiment;
[0018] Figure 2 is the overall rear view structure schematic diagram of the biomass particle fuel processing device of the utility model embodiment;
[0019] Figure 3 is the fixed guide frame structure schematic diagram of the biomass particle fuel processing device of the utility model embodiment;
[0020] Figure 4 is the feeding and flattening mechanism structure schematic diagram of the biomass particle fuel processing device of the utility model embodiment;
[0021] Figure 5 is a quick release push-pull mechanism structure schematic view of the biomass pellet fuel processing device.
[0022] BRIEF DESCRIPTION OF DRAWINGS
[0023] 1, operation platform; 2, support column; 3, bearing bottom block; 4, material guide frame; 5, collection box; 6, fixed guide frame; 7, fixed guide groove; 8, compaction mold; 9, limiting frame; 10, quick release push-pull mechanism; 11, fixed mounting frame; 12, hydraulic rod; 13, hydraulic oil cylinder; 14, compactor head; 15, fixed connecting frame; 16, first electric telescopic rod; 17, discharge lower compactor head; 18, battery; 19, feeding and smoothing mechanism; 20, first bottom block; 21, second bottom block; 22, connecting top frame; 23, fixed mounting base; 24, servo motor; 25, driving gear; 26, fixed positioning arm; 27, movable threaded rod; 28, driven gear; 29, movable mounting sleeve block; 30, movable push material smoothing plate; 31, fixed guide frame; 32, connecting guide block; 33, mounting base plate; 34, connecting sleeve block; 35, second electric telescopic rod; 36, first connecting block; 37, second connecting block; 38, fixed clamping groove; 39, movable connecting plate; 40, limiting clamping block; 41, connecting top block; 42, connecting handle; 43, connecting limiting disc. DETAILED DESCRIPTION
[0024] The embodiments of the present application will be further described below with reference to the drawings.
[0025] Embodiment:
[0026] As Figures 1-5As shown, a biomass pellet fuel processing device, including an operating table 1, the bottom end of the operating table 1 is fixedly connected with a supporting bottom column 2, the bottom of the operating table 1 is fixedly connected with a pressure bearing bottom block 3, one side of the operating table 1 is fixedly connected with a material guide frame 4, one side of the material guide frame 4 is attached with a collection box 5, between the top of the operating table 1 and the top of the material guide frame 4 is provided with a fixed guide frame 6, the inner side of the fixed guide frame 6 is provided with a fixed guide groove 7, the inner side of the fixed guide frame 6 is movably provided with a compaction mold 8, the top of the operating table 1 away from the material guide frame 4 is provided with a limiting frame 9, the inner side of the limiting frame 9 is connected with a quick release push-pull mechanism 10 through bolts, the top of the operating table 1 is fixedly connected with a fixed mounting frame 11, the top end of the fixed mounting frame 11 is provided with a hydraulic rod 12, the top of the fixed mounting frame 11 is fixedly connected with a hydraulic oil cylinder 13, the output end of the hydraulic rod 12 is fixedly connected with a compaction head 14, the top of the material guide frame 4 is fixedly connected with a fixed connecting frame 15, the top of the fixed connecting frame 15 is fixedly connected with a first electric telescopic rod 16, the output end of the first electric telescopic rod 16 is fixedly connected with a discharging down-pressing head 17, the top of the fixed mounting frame 11 away from the hydraulic oil cylinder 13 is fixedly connected with a storage battery 18, the top of the operating table 1 is provided with a feeding smoothing mechanism 19, one side of the compaction mold 8 close to the quick release push-pull mechanism 10 is fixedly connected with a second connecting block 37.
[0027] The working principle of the above technical solution is as follows:
[0028] In the process of use, the raw materials can be placed on the top of the feeding smoothing mechanism 19, then under the action of the feeding smoothing mechanism 19, the raw materials can be moved to the top of the compaction mold 8, so that the raw materials can enter the inside of the compaction mold 8, at the same time, the feeding smoothing mechanism 19 can smooth the raw materials, then under the action of the hydraulic rod 12, the compaction head 14 can be inserted into the inside of the compaction mold 8 to compact the raw materials, after compaction, the hydraulic rod 12 drives the compaction head 14 to reset, then the quick release push-pull mechanism 10 can push the compaction mold 8, so that the compaction mold 8 is at the bottom of the discharging down-pressing head 17, the first electric telescopic rod 16 can push the discharging down-pressing head 17, so that the discharging down-pressing head 17 is inserted into the inside of the compaction mold 8, so as to discharge the compacted raw materials, and the compacted raw materials are discharged through the material guide frame 4 and collected through the collection box 5, which is convenient and fast.
[0029] In another embodiment, as shown in Figure 1 The two sides of the compaction mold 8 are provided with protrusions matched with the fixed guide groove 7, and the surface of the compaction mold 8 slides and attaches to the inner side of the fixed guide frame 6.
[0030] The compaction mold 8 can move in the inside of the fixed guide frame 6 and the fixed guide groove 7, which is convenient to operate.
[0031] In another embodiment, as shown in Figure 4 The feeding smoothing mechanism 19 comprises a first bottom block 20 and a second bottom block 21, the top of the first bottom block 20 and the second bottom block 21 is provided with a connecting top frame 22, one side of the first bottom block 20 is fixedly connected with a fixed installation frame 23, the output end of the fixed installation frame 23 is fixedly connected with a servo motor 24, the output end of the servo motor 24 is fixedly connected with a driving gear 25, one side of the connecting top frame 22 is symmetrically provided with a fixed positioning arm 26, the inside of the fixed positioning arm 26 is movably connected with a movable threaded rod 27, one end of the movable threaded rod 27 is fixedly connected with a driven gear 28, the other end of the movable threaded rod 27 is fixedly connected with a connecting limiting disc 43, the surface outside of the movable threaded rod 27 is movably connected with a movable installation sleeve block 29 through threads, and the top of the movable installation sleeve block 29 is symmetrically provided with a movable pushing material smoothing plate 30.
[0032] The servo motor 24 can drive the driving gear 25, so that the driving gear 25 can drive the driven gear 28 to rotate, so that the movable threaded rod 27 can rotate, and the movable installation sleeve block 29 can move on the surface outside of the movable threaded rod 27, drive the movable pushing material smoothing plate 30 to move, push the raw materials, and make the raw materials enter the inside of the compaction mold 8, and the top of the compaction mold 8 can be smoothed, so that the structure is simple, and the operation is convenient and fast.
[0033] In another embodiment, as shown in Figure 4 The top of the connecting top frame 22 away from the fixed positioning arm 26 is fixedly connected with a fixed guide frame 31, and the end of the movable pushing material smoothing plate 30 away from the movable installation sleeve block 29 is fixedly connected with a connecting guide block 32.
[0034] When the movable pushing material smoothing plate 30 moves, the connecting guide block 32 can move in the inside of the fixed guide frame 31, so that the operation is convenient.
[0035] In another embodiment, as shown in Figure 4 The bottom of the movable pushing material smoothing plate 30 is in close contact with the top of the first bottom block 20, the second bottom block 21, the fixed guide frame 6 and the compaction mold 8.
[0036] When the movable pushing material smoothing plate 30 moves, the movable pushing material smoothing plate 30 can smooth the top of the first bottom block 20, the second bottom block 21, the fixed guide frame 6 and the compaction mold 8, and stably push the raw materials, so that the operation is convenient.
[0037] In another embodiment, as shown in Figure 5As shown, the quick release push-pull mechanism 10 comprises a mounting bottom plate 33, the top of the mounting bottom plate 33 is fixedly connected with a connecting sleeve block 34, the inside of the connecting sleeve block 34 is provided with a second electric telescopic rod 35, the output end of the second electric telescopic rod 35 is fixedly connected with a first connecting block 36, the outer sides of the first connecting block 36 and a second connecting block 37 are symmetrically provided with fixed clamping grooves 38, the inner sides of the fixed clamping grooves 38 are movably connected with limiting clamping blocks 40, the outer sides of the limiting clamping blocks 40 are fixedly connected with movable connecting plates 39, the top of the movable connecting plate 39 is fixedly connected with a connecting top block 41, the top of the connecting top block 41 is fixedly connected with a connecting handle 42.
[0038] When the first connecting block 36 and the second connecting block 37 are mutually attached, the connecting handle 42 can be moved, driving the connecting top block 41, the movable connecting plate 39 and the limiting clamping block 40 to move, so that the limiting clamping block 40 can be inserted into the inside of the fixed clamping groove 38, thereby connecting the first connecting block 36 and the second connecting block 37, and when the second electric telescopic rod 35 can push and pull the first connecting block 36, it can stably push and pull the second connecting block 37 and the compaction mold 8, which is convenient to operate.
[0039] In another embodiment, as shown in Figure 5 The inside of the movable connecting plate 39 and the outer sides of the first connecting block 36 and the second connecting block 37 are mutually attached, and the surface of the limiting clamping block 40 and the inside of the fixed clamping groove 38 are mutually attached.
[0040] The movable connecting plate 39 can be stably placed on the outer sides of the first connecting block 36 and the second connecting block 37, and the limiting clamping block 40 can be stably inserted into the inside of the fixed clamping groove 38 for stable connection, which is convenient to operate.
[0041] The working principle of the utility model discloses: in the process of using, the raw material is added to the inside of connecting top frame 22 and is between the mobile push material smoothing plate 30, then start servo motor 24, make servo motor 24 can drive driving gear 25, make driving gear 25 can drive driven gear 28, make movable threaded rod 27 can rotate, servo motor 24 can also drive driving gear 25 reversely, make movable threaded rod 27 also can move reversely, make mobile mounting sleeve block 29 can move on the surface outside movable threaded rod 27, drive mobile push material smoothing plate 30 to move, push the raw material, make the raw material can move on the top of first bottom block 20, second bottom block 21, fixed guide frame 6 and compaction mould 8, make the raw material can enter the inside of compaction mould 8, and mobile push material smoothing plate 30 can flatten the top of compaction mould 8, then mobile push material smoothing plate 30 separates the remaining raw material from the bottom of compaction head 14, then hydraulic rod 12 can move compaction head 14 downwards, compacts the raw material in compaction mould 8, then hydraulic rod 12 drives compaction head 14 to reset, then second electric telescopic rod 35 moves first connecting block 36, second connecting block 37, movable connecting plate 39, limit stopper 40, connecting top block 41, connecting handle 42 and compaction mould 8, make compaction mould 8 move to the bottom of discharge down-pressing head 17, then first electric telescopic rod 16 can move discharge down-pressing head 17, make discharge down-pressing head 17 can insert into the inside of compaction mould 8, make the compacted raw material can move to the inside of guide frame 4, and make the compacted raw material move to the inside of collection box 5, collect, the whole structure is simple, convenient and fast to operate, when needing to disassemble fast detachable push-pull mechanism 10 as a whole, move connecting handle 42 upwards, drive connecting top block 41, movable connecting plate 39 and limit stopper 40 to move, make limit stopper 40 can separate from the inside of fixed clamping groove 38, no longer connect and limit between first connecting block 36 and second connecting block 37, finally disassemble the connecting bolt between limit frame 9 and mounting bottom plate 33, thereby moving connecting sleeve block 34, mounting bottom plate 33, second electric telescopic rod 35 and first connecting block 36 transversely, make mounting bottom plate 33 separate from the inside of limit frame 9, thereby quickly disassembling, convenient to operate.
[0042] The above embodiments only express the specific implementation of the utility model, and the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent scope. It should be pointed out that for ordinary skilled person in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which belong to the protection scope of the utility model.
Claims
1. A biomass pellet fuel processing device, comprising an operating table (1), characterized in that: The bottom end of the operating table (1) is fixedly connected to a supporting column (2), the bottom of the operating table (1) is fixedly connected to a pressure-bearing block (3), a guide frame (4) is fixedly connected to one side of the operating table (1), a collection box (5) is attached to one side of the guide frame (4), a fixed guide frame (6) is provided between the top of the operating table (1) and the top of the guide frame (4), a fixed guide groove (7) is provided on the inner side of the fixed guide frame (6), a compaction mold (8) is movably provided on the inner side of the fixed guide frame (6), a limiting frame (9) is provided at the top of the operating table (1) away from the guide frame (4), a quick-release push-pull mechanism (10) is bolted to the inner side of the limiting frame (9), and a fixed mounting bracket (11) is fixedly connected to the top of the operating table (1). A hydraulic rod (12) is provided at the top center of the fixed mounting bracket (11). A hydraulic cylinder (13) is fixedly connected to the top of the fixed mounting bracket (11). A compaction head (14) is fixedly connected to the output end of the hydraulic rod (12). A fixed connecting frame (15) is fixedly connected to the top of the guide frame (4). A first electric telescopic rod (16) is fixedly connected to the top of the fixed connecting frame (15). A discharge pressing head (17) is fixedly connected to the output end of the first electric telescopic rod (16). A storage battery (18) is fixedly connected to the top of the fixed mounting bracket (11) away from the hydraulic cylinder (13). A feeding and smoothing mechanism (19) is provided on the top of the operating table (1). A second connecting block (37) is fixedly connected to the side of the compaction mold (8) near the quick-release push-pull mechanism (10).
2. The biomass pellet fuel processing device according to claim 1, characterized in that: Both sides of the compaction mold (8) are provided with protrusions that are adapted to the fixed guide groove (7), and the outer surface of the compaction mold (8) and the inner surface of the fixed guide frame (6) slide against each other.
3. The biomass pellet fuel processing device according to claim 1, characterized in that: The feeding and smoothing mechanism (19) includes a first base block (20) and a second base block (21). The top of the first base block (20) and the second base block (21) is provided with a connecting top frame (22). A fixed mounting base (23) is fixedly connected to one side of the first base block (20). A servo motor (24) is fixedly connected to the output end of the fixed mounting base (23). A drive gear (25) is fixedly connected to the output end of the servo motor (24). A fixed positioning arm (26) is symmetrically provided on one side of the connecting top frame (22). A movable threaded rod (27) is movably connected inside the fixed positioning arm (26). A driven gear (28) is fixedly connected to one end of the movable threaded rod (27). A connecting limit plate (43) is fixedly connected to the other end of the movable threaded rod (27). A movable mounting sleeve (29) is movably connected to the outer surface of the movable threaded rod (27) by a thread. A movable pushing and smoothing plate (30) is symmetrically provided on the top of the movable mounting sleeve (29).
4. A biomass pellet fuel processing device according to claim 3, characterized in that: A fixed guide frame (31) is fixedly connected to the top of the connecting top frame (22) on the side away from the fixed positioning arm (26), and a connecting guide block (32) is fixedly connected to the end of the movable pusher plate (30) away from the movable mounting sleeve (29).
5. A biomass pellet fuel processing device according to claim 3, characterized in that: The bottom of the movable pusher plate (30) is in contact with the top of the first bottom block (20), the second bottom block (21), the fixed guide frame (6), and the compaction mold (8).
6. The biomass pellet fuel processing device according to claim 1, characterized in that: The quick-release push-pull mechanism (10) includes a mounting base plate (33). A connecting sleeve block (34) is fixedly connected to the top of the mounting base plate (33). A second electric telescopic rod (35) is provided inside the connecting sleeve block (34). A first connecting block (36) is fixedly connected to the output end of the second electric telescopic rod (35). Fixed slots (38) are symmetrically opened on the outer sides of the first connecting block (36) and the second connecting block (37). A limit block (40) is movably connected to the inner side of the fixed slot (38). A movable connecting plate (39) is fixedly connected to the outer side of the limit block (40). A connecting top block (41) is fixedly connected to the top of the movable connecting plate (39). A connecting handle (42) is fixedly connected to the top of the connecting top block (41).
7. A biomass pellet fuel processing device according to claim 6, characterized in that: The inner side of the movable connecting plate (39) is in contact with the outer side of the first connecting block (36) and the second connecting block (37), and the outer side of the limiting block (40) is in contact with the inner side of the fixed slot (38).
Citation Information
Patent Citations
Compaction device for biomass pellet fuel processing
CN217021506U