Double-roller extrusion type konjak material conveying device

The design of the double-roller extrusion konjac material conveying device solves the problems of uneven material conveying and easy adhesion of konjac material, realizes efficient material conveying and preliminary dehydration, and improves the efficiency and quality of konjac processing.

CN224014583UActive Publication Date: 2026-03-20YUNNAN CUIYUYUNPIN BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing konjac material conveying devices suffer from uneven extrusion, material easily adhering to the surface of conveying components, low conveying efficiency, and high energy consumption, resulting in significant material loss, poor dehydration, and low production efficiency during konjac processing.

Method used

Design a double-roller extrusion konjac material conveying device, which uses parallel first and second extrusion rollers to form an extrusion channel. The surface of the extrusion rollers is designed with grooves and protrusions that mesh with each other. Combined with a material guide plate and a receiving device, the device uses an electric motor to drive uniform extrusion and preliminary dehydration. A food-grade polytetrafluoroethylene anti-stick layer is used to prevent material adhesion.

Benefits of technology

It achieves uniform extrusion and continuous conveying of konjac materials, improves dehydration efficiency and quality, reduces material loss and cleaning and maintenance frequency, reduces energy consumption, and enhances the automation level and production efficiency of konjac processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a double-roller extrusion type konjak material conveying device, which belongs to the technical field of material conveying and comprises a base, a conveying frame body, a first extrusion roller, a second extrusion roller, a driving component and a material guide plate, a conveying frame body is fixedly arranged on the base and is of a four-column frame structure. One end of the first extrusion roller and one end of the second extrusion roller are fixedly connected with an inner ring of a first bearing seat through an upper rotating shaft, and an outer ring of the first bearing seat is fixedly connected with the conveying frame; the other ends of the first extrusion roller and the second extrusion roller are fixedly connected with an inner ring of a second bearing seat through a lower rotating shaft, and an outer ring of the second bearing seat is fixedly connected with the conveying frame; the first extrusion roller and the second extrusion roller are arranged in parallel and form an extrusion channel; the driving assembly comprises a motor, a speed reducer, a transmission chain and a transmission chain wheel; the konjak material conveying device can solve the problem that an existing konjak material conveying device is low in production efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to material conveying technical field, concretely relates to a kind of double-roller extrusion formula konjak material conveying device. BACKGROUND

[0002] Konjac is an important agricultural economic crop, rich in konjac glucomannan, with good health function and broad application prospect.In the processing of konjac, konjac material has high moisture content and high viscosity, which needs to be transported and preliminarily dehydrated.Currently, the transportation of konjac material mainly relies on manual handling or simple belt conveyor, which not only has high labor intensity and low efficiency, but also easily causes material loss and quality decline.Some existing mechanical conveying devices such as screw conveyor and vibrating conveyor can realize automatic conveying, but for konjac material with high viscosity, they are prone to blockage or material adhesion on the conveying parts, resulting in frequent equipment downtime and cleaning, affecting production efficiency.Meanwhile, these devices often cannot realize the dual functions of material conveying and preliminary dehydration, increasing processing procedures and energy consumption.Therefore, it is urgent to develop a high-efficiency, stable and adaptable conveying device specially for the characteristics of konjac material to improve the automation level and production efficiency of konjac processing.

[0003] In summary, the existing konjac material conveying device has the technical problems of uneven extrusion, easy adhesion of material on the surface of conveying parts, low conveying efficiency and high energy consumption, resulting in high material loss, poor dehydration effect and low production efficiency in the processing of konjac. UTILITY MODEL CONTENT

[0004] Therefore, the utility model provides a double-roller extrusion type konjac material conveying device, which can solve the problem of low production efficiency of the existing konjac material conveying device.

[0005] The utility model is realized as follows:

[0006] The utility model provides a kind of double-roller extrusion type konjak material conveying device, wherein, including: pedestal, conveying frame body, first extruding roller, second extruding roller, drive assembly and material guide plate;Pedestal is fixedly provided with conveying frame body, and conveying frame body is four-column frame structure;One end of first extruding roller and second extruding roller is fixedly connected with the inner ring of first bearing seat by upper pivot, and the outer ring of first bearing seat is fixedly connected with conveying frame;The other end of first extruding roller and second extruding roller is fixedly connected with the inner ring of second bearing seat by lower pivot, and the outer ring of second bearing seat is fixedly connected with conveying frame;First extruding roller and the second extruding roller are parallelly arranged and form extrusion channel;Drive assembly includes motor, speed reducer, transmission chain and transmission sprocket, and motor is arranged on pedestal by fixed support, and speed reducer is connected with the output shaft of motor, and transmission sprocket is fixedly arranged on the output shaft end of speed reducer and lower pivot respectively, and transmission chain is around transmission sprocket;Material guide plate is obliquely arranged at the inlet end of first extruding roller and second extruding roller.

[0007] The double-roller extrusion type konjak material conveying device provided by the utility model has the following technical effects: through the organic combination of the pedestal, the conveying frame body, the first extruding roller, the second extruding roller, the drive assembly and the material guide plate, a double-roller extrusion type konjak material conveying device with compact structure and stable operation is formed.

[0008] On the basis of the above technical scheme, the double-roller extrusion type konjak material conveying device of the utility model can also be improved as follows:

[0009] The surface of the first upper extruding roller has a plurality of grooves, and the grooves are evenly distributed along the circumferential direction of the first extruding roller;The surface of the second extruding roller has protrusions matched with the grooves, and the protrusions are evenly distributed along the circumferential direction of the second extruding roller;When the first extruding roller and the second extruding roller rotate, the grooves and the protrusions mesh with each other to enhance the extrusion effect on the konjak material.

[0010] The beneficial effects of the above improvement scheme are: by setting a plurality of grooves on the surface of the first extruding roller and corresponding protrusions on the surface of the second extruding roller, and making them mesh with each other during rotation, the extrusion effect on the konjak material is significantly enhanced. This structural design not only increases the contact area of the material, but also generates shear force on the konjak material during meshing, which promotes water analysis, prevents the material from sliding during extrusion, and ensures the continuity and stability of conveying.

[0011] Further, the material guide plate is made of stainless steel material, and the upper surface of the material guide plate has a plurality of parallel guide ribs, which are arranged along the material flow direction, for guiding the konjac material to smoothly enter the extrusion channel.

[0012] Further, the material guide plate is connected with the conveying frame body through a support rod, one end of the support rod is connected with the conveying frame body through a hinge, for adjusting the inclination angle of the material guide plate.

[0013] The beneficial effects of the above improvement scheme are: the material guide plate is made of stainless steel material and the guide ribs are arranged on the surface, which effectively guides the konjac material to smoothly enter the extrusion channel. At the same time, through the design of the support rod and the hinge connection, the inclination angle of the material guide plate can be adjusted, which is suitable for konjac materials with different flowability, prevents material accumulation or too fast sliding, ensures the uniformity and continuity of material conveying, and improves the working efficiency of the whole device.

[0014] Further, the outlet end of the extrusion channel is provided with a material receiving device, which includes a material receiving hopper and a chute; the material receiving hopper is fixed at the lower part of the conveying frame body, and the bottom of the material receiving hopper is connected with the chute, and the chute and the material receiving hopper form a continuous downward sliding channel for receiving and conveying the konjac material after extrusion treatment.

[0015] The beneficial effects of the above improvement scheme are: the material receiving device is arranged at the outlet end of the extrusion channel, including a material receiving hopper and a chute, forming a continuous downward sliding channel, which effectively solves the problem of collecting and subsequent conveying of konjac material after extrusion treatment. This design not only prevents waste and environmental pollution caused by material flying everywhere, but also realizes the automatic collection and directional conveying of the material, providing convenience for the subsequent processing procedure, improving the continuity and efficiency of the whole konjac processing production line.

[0016] Further, the bottom of the base is provided with at least four height-adjustable support feet, the support feet include an external threaded rod and a locking nut; the upper end of the external threaded rod is threadedly connected with the bottom of the base, the lower end of the external threaded rod is provided with a non-slip pad, and the locking nut is threadedly sleeved on the external threaded rod and abuts against the bottom of the base, for adjusting the horizontal position and height of the device.

[0017] The beneficial effects of the above improvement scheme are: by arranging four height-adjustable support feet at the bottom of the base, the installation problem of the device on uneven ground is solved. The support feet adopt the structure of external threaded rod and locking nut, which can independently adjust the height of each support point, ensure that the whole device maintains a horizontal state, avoid uneven distribution of materials and uneven extrusion caused by inclination, and also reduce the vibration of the equipment during operation, prolong the service life of the equipment.

[0018] Further, the diameter ratio of the first extrusion roller and the second extrusion roller is 3:2, the diameter of the first extrusion roller is larger than that of the second extrusion roller, for increasing the extrusion area and extrusion intensity of the konjac material.

[0019] The beneficial effect of the above improvement scheme is that by designing the diameter ratio of the first extrusion roller and the second extrusion roller as 3:2, the diameter of the first extrusion roller is larger than that of the second extrusion roller, which increases the extrusion area and extrusion intensity of the konjac material. This diameter difference design makes the material subjected to uneven linear speed when passing through the extrusion area, generating additional shear force and friction, which is beneficial to destroy the cell structure of the konjac material, promote water analysis, improve dehydration effect and conveying efficiency.

[0020] Further, the cross section of the groove is a V-shaped structure, the opening angle of the V-shaped structure is 60 degrees to 90 degrees, the cross section of the protrusion is a triangular structure matching the V-shaped structure, and the gap between the groove and the protrusion is 0.5mm to 2mm.

[0021] The beneficial effect of the above improvement scheme is that by designing the cross section of the groove as a V-shaped structure with an opening angle of 60 degrees to 90 degrees, and the protrusion as a matching triangular structure, and maintaining a gap of 0.5mm to 2mm between the two, the konjac material is precisely controlled. This structure design not only provides sufficient extrusion force, but also avoids the material being completely crushed, maintains the appropriate form of the konjac material, facilitates subsequent processing, and ensures the continuity and stability of the extrusion process.

[0022] Further, the surface of the first extrusion roller and the second extrusion roller is coated with an anti-sticking layer made of food-grade polytetrafluoroethylene material, and the thickness of the anti-sticking layer is 0.3mm to 0.8mm.

[0023] The beneficial effect of the above improvement scheme is that by coating the first extrusion roller and the second extrusion roller with a food-grade polytetrafluoroethylene anti-sticking layer, the problem of konjac material adhering to the roller surface is effectively solved. This anti-sticking design not only ensures food safety, but also reduces material loss during conveying, avoids frequent cleaning and maintenance of the roller surface due to material adhesion, improves the continuous working capacity and production efficiency of the equipment, and prolongs the service life of the extrusion roller.

[0024] Further, the number of grooves is 8 to 12, the grooves are equally distributed along the circumferential direction on the surface of the first extrusion roller, the number of protrusions is the same as that of the grooves, and the protrusions are equally distributed along the circumferential direction on the surface of the second extrusion roller.

[0025] The beneficial effects of the improved scheme are: by designing the number of grooves and protrusions to be 8-12 and equidistantly distributing them on the surface of the extrusion roller in the circumferential direction, the multi-point uniform extrusion of the konjac material is realized. This distribution design makes the extrusion force uniformly act on the material, avoids the situation of local excessive extrusion or insufficient extrusion, improves the uniformity and consistency of the material processing, and also makes the stress of the extrusion roller more balanced, reduces the wear and energy consumption of the equipment.

[0026] Compared with the prior art, the beneficial effects of the double-roller extrusion type konjac material conveying device provided by the utility model are: the double-roller extrusion type konjac material conveying device of the utility model solves the problems existing in the prior art by optimizing the structural design and material selection. Firstly, the design of the intermeshing of the concave-convex structure on the surface of the extrusion roller enhances the extrusion effect on the konjac material, so that the dehydration is more sufficient; secondly, the food-grade polytetrafluoroethylene anti-sticking layer effectively avoids the problem of material adhesion, reduces the material loss and cleaning and maintenance time; in addition, the design of the material guide plate and the material receiving device realizes the continuity and stability of the whole material conveying process; finally, the special design of the diameter ratio of the upper and lower extrusion rollers produces an additional shearing action, improving the material processing efficiency. By comprehensively considering these technical features, the utility model significantly improves the conveying efficiency and dehydration quality of the konjac material, reduces the energy consumption, and improves the automation level and production efficiency of the whole konjac processing production line. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed to be used in the description of the embodiments of the utility model will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.

[0028] Fig. 1 It is a front view of a double-roller extrusion type konjac material conveying device.

[0029] Fig. 2 It is a top view of a double-roller extrusion type konjac material conveying device.

[0030] In the drawings, the component list represented by each number is as follows:

[0031] 10, base; 11, conveying frame body; 12, first bearing seat; 13, second bearing seat; 14, support rod; 20, first extrusion roller; 21, groove; 30, second extrusion roller; 40, driving assembly; 41, motor; 42, speed reducer; 43, transmission chain; 44, transmission sprocket; 50, material guide plate; 70, material receiving device; 71, hopper; 72, chute. DETAILED DESCRIPTION

[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0033] like Figs. 1-2 The diagram shows an embodiment of a double-roller extrusion konjac material conveying device provided by this utility model. In this embodiment, it includes: a base 10, a conveying frame 11, a first extrusion roller 20, a second extrusion roller 30, a drive assembly 40, and a material guide plate 50. The conveying frame is fixedly mounted on the base and has a four-column frame structure. One end of the first and second extrusion rollers is fixedly connected to the inner ring of a first bearing seat 12 via an upper rotating shaft, and the outer ring of the first bearing seat is fixedly connected to the conveying frame. The other end of the first and second extrusion rollers is connected to the first... The inner ring of the second bearing housing 13 is fixedly connected, and the outer ring of the second bearing housing is fixedly connected to the conveyor frame; the first extrusion roller and the second extrusion roller are arranged in parallel and form an extrusion channel; the drive assembly 40 includes a motor 41, a reducer 42, a transmission chain 43 and a transmission sprocket 44. The motor is mounted on the base through a fixed bracket. The reducer is connected to the output shaft of the motor. The transmission sprocket is fixedly mounted on the output shaft end of the reducer and the lower rotating shaft, respectively. The transmission chain surrounds the transmission sprocket; the material guide plate 50 is inclinedly arranged at the inlet end of the first extrusion roller 20 and the second extrusion roller 30.

[0034] In the above technical solution, the surface of the first upper extrusion roller has multiple grooves 21, which are evenly distributed along the circumference of the first extrusion roller; the surface of the second extrusion roller has protrusions that match the grooves, which are evenly distributed along the circumference of the second extrusion roller; when the first extrusion roller and the second extrusion roller rotate, the grooves and protrusions mesh with each other to enhance the extrusion effect on the konjac material.

[0035] Furthermore, in the above technical solution, the material guide plate is made of stainless steel, and the upper surface of the material guide plate has multiple parallel guide ribs. The guide ribs are arranged along the material flow direction to guide the konjac material smoothly into the extrusion channel.

[0036] Furthermore, in the above technical solution, the material guide plate is connected to the conveying frame via a support rod 14, one end of which is connected to the conveying frame via a hinge to adjust the tilt angle of the material guide plate.

[0037] Further, in the above technical solution, the outlet end of the extrusion channel is provided with a material receiving device 70, which includes a material receiving hopper 71 and a chute 72; the material receiving hopper is fixed to the lower part of the conveying frame body, and the bottom of the material receiving hopper is connected with the chute, which forms a continuous downward sliding channel with the material receiving hopper, for receiving and conveying the konjac material after extrusion treatment. A material collecting tank is placed below the chute, and the material collecting tank can be moved.

[0038] Further, in the above technical solution, the bottom of the base is provided with at least four height-adjustable supporting feet, which include an external threaded rod and a locking nut; the upper end of the external threaded rod is threadedly connected with the bottom of the base, the lower end of the external threaded rod is provided with an anti-skid pad, and the locking nut is threadedly sleeved on the external threaded rod and abuts against the bottom of the base, for adjusting the horizontal position and height of the device.

[0039] Further, in the above technical solution, the diameter ratio of the first extrusion roller and the second extrusion roller is 3:2, the diameter of the first extrusion roller is larger than that of the second extrusion roller, for increasing the extrusion area and extrusion degree of the konjac material.

[0040] Further, in the above technical solution, the cross section of the groove is a V-shaped structure, the opening angle of the V-shaped structure is 60 degrees to 90 degrees, the cross section of the protrusion is a triangular structure matched with the V-shaped structure, and the gap between the groove and the protrusion is 0.5 mm to 2 mm.

[0041] Further, in the above technical solution, the surfaces of the first extrusion roller and the second extrusion roller are coated with an anti-sticking layer made of food-grade polytetrafluoroethylene material, and the thickness of the anti-sticking layer is 0.3 mm to 0.8 mm.

[0042] Further, in the above technical solution, the number of grooves is 8 to 12, the grooves are equally distributed in the circumferential direction on the surface of the first extrusion roller, and the number of protrusions is the same as that of the grooves, and the protrusions are equally distributed in the circumferential direction on the surface of the second extrusion roller.

[0043] When using the double-roller extrusion type konjac material conveying device, first adjust the inclination angle of the material guide plate to make it suitable for the flow characteristics of the material; then adjust the supporting feet to ensure that the entire device is in a horizontal state. Before operation, check whether the drive assembly is normal and confirm that the tension of the transmission chain is appropriate. Start the motor to make the upper and lower extrusion rollers rotate in the set direction to form a stable extrusion channel. Put the pretreated konjac material evenly onto the material guide plate, and the material slides into the extrusion channel between the extrusion rollers under the action of gravity. When the material passes through the extrusion channel, it is subjected to the extrusion action generated by the meshing of the grooves and protrusions, and the water is effectively squeezed out, while the material is continuously conveyed forward. The extruded material falls into the receiving hopper of the receiving device from the outlet of the extrusion channel, and then is conveyed to the next process through the chute. During use, attention should be paid to observe the extrusion state of the material, and if necessary, the pressure adjusting mechanism can be adjusted slightly to ensure the best treatment effect. After the equipment is used, the surface of the extrusion rollers should be cleaned in time, especially the groove and protrusion parts, to maintain good extrusion effect and prolong the service life of the equipment.

[0044] A specific embodiment of the utility model is provided below: the embodiment provides a kind of double-roller extrusion formula konjak material conveying device, mainly for the material conveying and preliminary dehydration treatment in konjak processing process.The device includes pedestal, conveying frame body, first extrusion roller, second extrusion roller, drive assembly and material guide plate.Pedestal is made of 4mm thick Q235 steel plate, overall size is 1200mm×800mm×50mm, surface is treated with rust prevention and epoxy resin paint spraying, with good load-bearing capacity and corrosion resistance.Pedestal bottom four corners are provided with height-adjustable support foot, support foot is made of M16 external thread rod and corresponding locking nut, external thread rod lower end is equipped with 60mm diameter rubber non-slip pad, can be adjusted in 50mm range, ensure that equipment can also keep horizontal state on uneven ground.Conveying frame body is welded from 80mm×80mm×5mm square steel tube, is double-column frame structure, height is 1500mm, width is 900mm, overall is treated with hot-dip galvanizing, prevent corrosion.First bearing seat and second bearing seat are provided on conveying frame body, for supporting extrusion roller.First extrusion roller is made of 304 stainless steel material with diameter 300mm, length 600mm, surface is processed with 10 V-shaped grooves, groove opening angle is 75 degrees, depth is 15mm, evenly distributed along circumferential direction.First extrusion roller is connected to first bearing seat by 60mm diameter rotating shaft, rotating shaft two ends are supported using 6312 double-row deep groove ball bearing.Second extrusion roller is made of same material with diameter 200mm, length 600mm, surface is processed with 10 triangular protrusions matching with the groove of upper extrusion roller, protrusion height is 14mm, ensure that keep 1mm gap between groove.Second extrusion roller is connected to second bearing seat by 50mm diameter lower rotating shaft, is also supported using bearing.Extrusion roller surface is coated with 0.5mm thickness food-grade polytetrafluoroethylene release layer, effectively prevent konjak material adhesion.Drive assembly includes 3kW three-phase asynchronous motor, 1:20 reduction ratio reducer, modulus 5 transmission sprocket and corresponding transmission chain.Motor is installed on pedestal by fixed support, and its output shaft is connected with reducer by coupling.Reducer output shaft end and lower rotating shaft end are each equipped with one transmission sprocket, are connected by transmission chain, form power transmission system.Motor speed is 1400r / min, after reducer deceleration, second extrusion roller speed is about 70r / min, first extrusion roller is driven by material and second extrusion roller and rotates synchronously, but due to diameter difference, linear velocity is different, produce additional shear effect.Material guide plate is made of 2mm thickness 304 stainless steel plate, size is 600mm×400mm, upper surface is processed with 5 parallel guide ribs, rib height is 8mm, width is 10mm, is arranged along material flow direction.Material guide plate is obliquely arranged at the inlet end of extrusion roller, and the inclination angle can be adjusted in the range of 30 degrees to 60 degrees.The material guide plate is connected with the conveying frame body through two stainless steel support rods with a diameter of 16 mm, one end of the support rod is connected with the conveying frame body through a hinge, and the other end is fixed on the back of the material guide plate, and the inclination of the material guide plate can be changed by adjusting the angle of the hinge. A material receiving device is arranged at the outlet end of the extrusion channel, which comprises a material receiving hopper made of stainless steel and a chute. The material receiving hopper is in the shape of a funnel, the upper opening size is 650mm*300mm, the lower opening is connected with a circular chute with a diameter of 150mm, the length of the chute is 500mm, and the inclination angle is 45 degrees, forming a continuous sliding channel for receiving and conveying the konjac material after extrusion treatment. The working process of the device is: start the motor, drive the second extrusion roller to rotate through the speed reducer and transmission system, and the first extrusion roller rotates synchronously under the action of the material and the second extrusion roller. The konjac material is evenly put on the material guide plate, and the material is guided into the extrusion channel between the extrusion rollers along the guide ribs. During the process of passing through the extrusion channel, the konjac material is subjected to the extrusion action generated by the meshing of the grooves and the protrusions, and the water is squeezed out at the same time, and the material is continuously conveyed forward. The material after extrusion treatment falls into the material receiving hopper from the outlet of the extrusion channel, and then is conveyed to the next process equipment through the chute. The processing capacity of the device can reach 1000kg / h, the moisture content of the konjac material can be reduced by 15% to 20%, and the efficiency and quality of konjac processing are greatly improved.

[0045] Specifically, the principle of the utility model is: the utility model designs a konjac material conveying device based on the double-roller extrusion principle, forms an extrusion channel through the upper and lower parallel arranged extrusion rollers, when the konjac material passes through the channel, is subjected to the extrusion action of the extrusion rollers, on the one hand realizes the forward conveying of the material, and on the other hand also completes the preliminary dehydration treatment. In order to enhance the extrusion effect, the utility model designs a plurality of grooves on the surface of the upper extrusion roller, and corresponding protrusions on the surface of the lower extrusion roller, which mesh with each other during rotation, forming an alternating extrusion and relaxation process for the material. This dynamic extrusion method is beneficial to the release and removal of water.

[0046] At the same time, by designing the upper extrusion roller with a larger diameter than the lower extrusion roller, a linear speed difference is generated when the material passes through the extrusion area, forming additional shear force, further improving the dehydration effect. In order to solve the problem that the konjac material is easy to adhere, the utility model adopts food-grade polytetrafluoroethylene material as the anti-sticking layer on the surface of the extrusion roller. In addition, the pressure adjusting mechanism realizes accurate control of the extrusion degree, so that the device can adapt to different material characteristics, ensuring the stability and consistency of the treatment effect. The design of the material guide plate and the material receiving device ensures the continuity and stability of the material conveying process, reduces the material loss, and improves the overall efficiency.

[0047] The above merely describes a specific implementation of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A double-roller extrusion type konjac material conveying device, characterized in that, include: The system comprises a base, a conveyor frame, a first extrusion roller, a second extrusion roller, a drive assembly, and a material guide plate. The conveyor frame, a four-column frame structure, is fixedly mounted on the base. One end of the first and second extrusion rollers is fixedly connected to the inner ring of a first bearing housing via an upper rotating shaft, and the outer ring of the first bearing housing is fixedly connected to the conveyor frame. The other end of the first and second extrusion rollers is fixedly connected to the inner ring of a second bearing housing via a lower rotating shaft, and the outer ring of the second bearing housing is fixedly connected to the conveyor frame. The first and second extrusion rollers are arranged parallel to each other, forming an extrusion channel. The drive assembly includes a motor, a reducer, a transmission chain, and a transmission sprocket. The motor is mounted on the base via a fixed bracket. The reducer is connected to the output shaft of the motor. The transmission sprocket is fixedly mounted on the output shaft end of the reducer and the lower rotating shaft, respectively. The transmission chain surrounds the transmission sprocket. The material guide plate is inclinedly positioned at the inlet ends of the first and second extrusion rollers.

2. The double-roller extrusion type konjac material conveying device according to claim 1, characterized in that, The surface of the first upper extrusion roller has multiple grooves, which are evenly distributed along the circumference of the first extrusion roller; the surface of the second extrusion roller has protrusions that match the grooves, which are evenly distributed along the circumference of the second extrusion roller; when the first extrusion roller and the second extrusion roller rotate, the grooves and protrusions mesh with each other to enhance the extrusion effect on the konjac material.

3. The double-roller extrusion type konjac material conveying device according to claim 2, characterized in that, The material guide plate is made of stainless steel. The upper surface of the material guide plate has multiple parallel guide ribs. The guide ribs are set along the material flow direction to guide the konjac material smoothly into the extrusion channel.

4. The double-roller extrusion type konjac material conveying device according to claim 3, characterized in that, The material guide plate is connected to the conveyor frame by a support rod. One end of the support rod is connected to the conveyor frame by a hinge, which is used to adjust the tilt angle of the material guide plate.

5. A double-roller extrusion type konjac material conveying device according to claim 4, characterized in that, The outlet end of the extrusion channel is equipped with a receiving device, which includes a receiving hopper and a chute. The receiving hopper is fixed to the lower part of the conveyor frame, and the bottom of the receiving hopper is connected to the chute. The chute and the receiving hopper form a continuous downward channel for receiving and conveying the konjac material that has been extruded.

6. The double-roller extrusion type konjac material conveying device according to claim 5, characterized in that, The base has at least four height-adjustable support feet, each consisting of an externally threaded rod and a locking nut. The upper end of the externally threaded rod is threaded to the bottom of the base, and the lower end of the externally threaded rod is provided with an anti-slip pad. The locking nut is threaded onto the externally threaded rod and abuts against the bottom of the base, used to adjust the horizontal position and height of the device.

7. A double-roller extrusion type konjac material conveying device according to claim 6, characterized in that, The diameter ratio of the first extrusion roller to the second extrusion roller is 3:

2. The diameter of the first extrusion roller is larger than that of the second extrusion roller, which is used to increase the extrusion area and extrusion force of the konjac material.

8. A double-roller extrusion type konjac material conveying device according to claim 7, characterized in that, The groove has a V-shaped cross-section with an opening angle of 60 to 90 degrees. The protrusion has a triangular cross-section that matches the V-shaped structure. A gap of 0.5 mm to 2 mm is maintained between the groove and the protrusion.

9. A double-roller extrusion type konjac material conveying device according to claim 8, characterized in that, The surfaces of the first and second extrusion rollers are coated with an anti-stick layer made of food-grade polytetrafluoroethylene material, with a thickness of 0.3 mm to 0.8 mm.

10. A double-roller extrusion type konjac material conveying device according to claim 9, characterized in that, The number of grooves is 8 to 12, and the grooves are equidistantly distributed along the circumferential direction on the surface of the first extrusion roller. The number of protrusions is the same as the number of grooves, and the protrusions are equidistantly distributed along the circumferential direction on the surface of the second extrusion roller.