Liquid metal diversion trench for tipping type rotary kiln
By designing a combination of movable flow channels and hoppers, the problem of fixed flow channels affecting material feeding was solved, enabling flexible pouring and guiding of liquid metal in the tilting rotary kiln and ensuring normal material feeding operation of the rotary kiln.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-20
AI Technical Summary
The existing guide channel structure is fixed at the discharge port of the tilting rotary kiln, which affects the feeding operation of the rotary kiln.
A movable flow channel was designed that can rotate relative to the fixed flow channel and move out of the discharge port position of the tilting rotary kiln to ensure that the feeding operation is not affected. The design of the hopper and sealing components enables the smooth pouring and guidance of liquid metal.
This technology enables the smooth pouring and guiding of molten metal without affecting the rotary kiln feeding process, avoiding the risk of molten metal spilling onto the ground and improving operational flexibility and safety.
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Figure CN224018787U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal scrap recovery technical field, concretely relates to a kind of liquid metal flow guide groove for tilting rotary kiln. BACKGROUND
[0002] Rotary kiln (rotary furnace) is widely applied to melt processing various metal scrap, the equipment is uniformly heated to internal material by continuous rotation, so that the metal scrap filled in furnace body is gradually melted into liquid metal, wherein since tilting rotary kiln (inclined rotary kiln) can be inclined to a certain angle, not only can the inclination angle be adjusted according to production needs to adapt to the heating needs of different metal scrap, but also can make loading and unloading more easily, so it has been widely applied in actual production.
[0003] In the prior art, the tilting rotary kiln often uses a flow guide groove to guide the flow of liquid metal during pouring. However, the existing flow guide groove structure is usually fixedly arranged at the discharge port of the tilting rotary kiln. For tilting rotary kilns that share a furnace opening for both charging and discharging (such as the rotary kiln in the patent with publication number CN211695826U), the fixed flow guide groove structure often affects the charging of the rotary kiln. SUMMARY
[0004] The utility model discloses to solve the problem that the existing flow guide groove structure is usually fixedly arranged at the discharge port of the tilting rotary kiln, which affects the charging of the rotary kiln. A liquid metal flow guide groove for tilting rotary kiln is provided. After use, the flow guide groove can be easily removed from the discharge port of the rotary kiln, ensuring that the charging of the tilting rotary kiln is not affected.
[0005] To solve the above problems, the technical scheme of the utility model is as follows:
[0006] A liquid metal flow guide groove for tilting rotary kiln includes a hopper, a fixed flow groove, a movable flow groove and a frame. The hopper is arranged at the end of the movable flow groove away from the fixed flow groove and is used to receive liquid metal poured out of the discharge port of the rotary kiln. The frame is used to support the fixed flow groove and the movable flow groove. The movable flow groove can rotate relative to the fixed flow groove.
[0007] With the above scheme, the movable flow groove can rotate relative to the fixed flow groove. When the tilting rotary kiln does not need to pour liquid metal, the movable flow groove can be rotated away from the position of the discharge port, which is also the charging port of the tilting rotary kiln. This ensures that the flow guide groove does not affect the charging of the rotary kiln. By arranging a hopper at one end of the movable flow groove, the flow guide groove can cover a wider area of the discharge port of the tilting rotary kiln, thereby avoiding the risk of liquid metal pouring to the ground.
[0008] On the basis of the above scheme, the utility model can also make the following improvements:
[0009] Further, the frame body comprises a fixed frame body and a movable frame body, the fixed frame body is connected with the fixed flow channel, the movable frame body is connected with the movable flow channel, the fixed frame body is further connected with the movable frame body, and the movable frame body can rotate around the connecting portion of the fixed frame body and the movable frame body.
[0010] Further, the connecting portion of the fixed frame body and the movable frame body is provided with a rotating shaft, both ends of the rotating shaft are connected with the fixed frame body, the middle part of the rotating shaft is connected with the movable frame body, the connecting portion of the rotating shaft and the fixed frame body is provided with a rotating element, and the rotating element enables the rotating shaft to rotate.
[0011] Further, the rotating shaft is arranged below the connecting portion of the movable flow channel and the fixed flow channel.
[0012] By arranging the rotating shaft at the connecting portion of the fixed frame body and the movable frame body and enabling the rotating shaft to rotate through the arrangement of the rotating element, the movable frame body can rotate around the rotating shaft, the fixed frame body is connected with the fixed flow channel, the movable frame body is connected with the movable flow channel, and thus the movable frame body can drive the movable flow channel to rotate relative to the fixed flow channel.
[0013] Further, the rotating element is a bearing.
[0014] Further, the connecting portion of the frame body and the fixed flow channel and the movable flow channel is provided with a connecting assembly, and the connecting assembly is used for adjusting the distance between the fixed flow channel or the movable flow channel and the frame body.
[0015] Further, the connecting assembly comprises an upper supporting plate, a lower supporting plate and a connecting rod, the upper supporting plate is connected with the movable flow channel or the fixed flow channel, the lower supporting plate is connected with the fixed frame body or the movable frame body, the connecting rod is arranged between the upper supporting plate and the lower supporting plate, and the length of the connecting rod between the upper supporting plate and the lower supporting plate can be adjusted.
[0016] By arranging the connecting assembly at the connecting portion of the frame body and the fixed flow channel and the movable flow channel, arranging the connecting rod in the connecting assembly between the upper supporting plate and the lower supporting plate, connecting the upper supporting plate with the movable flow channel or the fixed flow channel and connecting the lower supporting plate with the fixed frame body or the movable frame body, the flow channel for guiding the liquid metal in the movable flow channel and the fixed flow channel can have a certain inclination angle by adjusting the length of the connecting rod between the upper supporting plate and the lower supporting plate, and thus the liquid metal can flow in the movable flow channel and the fixed flow channel according to the expectation of the operator.
[0017] Further, the connecting rod is a threaded rod, the connecting rod is fixedly connected with the upper supporting plate and the lower supporting plate through a nut, and the adjustment is simple.
[0018] Further, the movable flow tank is not connected with the fixed flow tank near one end of the fixed flow tank, facilitating rotation of the movable flow tank relative to the fixed flow tank.
[0019] Further, the fixed flow tank and the movable flow tank are V-shaped or U-shaped in cross section.
[0020] Through the above technical scheme, the utility model has the beneficial effects that:
[0021] 1. In the utility model, the movable flow tank can rotate relative to the fixed flow tank, so that when the tilting rotary kiln does not need to perform liquid metal pouring operation, the movable flow tank can easily move away from the position of the discharge port which is also the charging port of the tilting rotary kiln through rotation, thereby ensuring that the flow guide tank does not affect the charging of the rotary kiln.
[0022] 2. In the further scheme of the utility model, a connecting assembly including an upper support plate, a lower support plate and a connecting rod is arranged at the connecting position of the frame body and the fixed flow tank and the movable flow tank, the connecting rod is arranged between the upper support plate and the lower support plate, the upper support plate is connected with the movable flow tank or the fixed flow tank, and the lower support plate is connected with the fixed frame body or the movable frame body, so that by adjusting the length of the connecting rod between the upper support plate and the lower support plate, the flow channel for guiding the flow of liquid metal in the movable flow tank and the fixed flow tank can have a certain inclination angle, thereby enabling the liquid metal to flow in the movable flow tank and the fixed flow tank according to the expectation of the operator. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is the front view of the utility model;
[0024] Figure 2 is the use schematic view (top view) of the utility model;
[0025] Figure 3 is Figure 2 the enlarged view of 2-A in FIG. 1;
[0026] Figure 4 is Figure 1 the enlarged view of 1-A in FIG. 1;
[0027] Figure 5 is Figure 4 the partial sectional view of 3-A in FIG. 1 (indicating the connection of the upper end of the rotating shaft with the fixed frame body);
[0028] Figure 6 is Figure 4 the partial sectional view of 3-B in FIG. 1 (indicating the connection of the lower end of the rotating shaft with the fixed frame body);
[0029] Figure 7 is Figure 1 the enlarged view of 1-B in FIG. 1;
[0030] Figure 8 is the structural schematic view of the connecting assembly of the utility model;
[0031] Figure 9 is the sectional view of the fixed flow channel or the movable flow channel.
[0032] The reference signs in the drawing are: 1, hopper, 21, fixed flow channel, 22, movable flow channel, 3, frame body, 31, fixed frame body, 32, movable frame body, 33, rotating shaft, 4, connecting assembly, 41, upper support plate, 42, lower support plate, 43, connecting rod, 5, sealing element, 6, rotary kiln discharge port, 7, aluminum ladle. DETAILED DESCRIPTION
[0033] The utility model will be further explained in connection with the drawing and specific embodiment:
[0034] As Figures 1-2 shown, a liquid metal flow guide channel for tilting rotary kiln, comprising a hopper 1, a fixed flow channel 21, a movable flow channel 22 and a frame body 3, the hopper 1 is used to receive the liquid metal poured out from the rotary kiln discharge port 6, the fixed flow channel 21 and the movable flow channel 22 are used to guide the liquid metal, the hopper 1 is arranged at the end of the movable flow channel 22 away from the fixed flow channel 21, and the hopper 1 is communicated with the movable flow channel 22, the frame body 3 is used to support the fixed flow channel 21 and the movable flow channel 22, the movable flow channel 22 can rotate relative to the fixed flow channel 21, such as rotating 30 degrees, 45 degrees, 60 degrees or 90 degrees, so that when the tilting rotary kiln does not need to carry out the liquid metal pouring operation, the movable flow channel 22 can be easily removed from the position of the discharge port which is also the charging port of the tilting rotary kiln by rotating, so as to ensure that the flow guide channel does not affect the charging of the rotary kiln.
[0035] In the embodiment, the liquid metal is liquid aluminum, the inner wall of the fixed flow channel 21 and the movable flow channel 22 is coated with an existing high-temperature resistant coating to improve the durability of the flow channel; and when the tilting rotary kiln needs to pour liquid metal, the movable flow channel 22 can drive the hopper 1 to rotate and make the hopper 1 placed below the rotary kiln discharge port 6, through the arrangement of the hopper 1, the flow guide channel can cover the discharge port area of the tilting rotary kiln more widely.
[0036] As Figure 3As shown, in the present embodiment, the movable chute 22 is not connected to the fixed chute 21 at one end close to the fixed chute 21, when the movable chute 22 drives the hopper 1 to rotate to the position of the rotary kiln discharge port 6, a high-temperature sealing element 5 is arranged at the gap between the fixed chute 21 and the movable chute 22, the high-temperature sealing element 5 can seal the gap between the movable chute 22 and the fixed chute 21, so that a continuous flow channel is formed between the movable chute 22 and the fixed chute 21, and the sealing element 5 is a rock wool board or a nano heat preservation board, etc., and a rock wool board is used in the present embodiment.
[0037] As an implementable manner, the frame body 3 includes a fixed frame body 31 and a movable frame body 32, the fixed frame body 31 and the movable frame body 32 are respectively connected with the fixed chute 21 and the movable chute 22, the fixed frame body 31 is connected with the movable frame body 32, and the movable frame body 32 can rotate around the connection between the fixed frame body 31 and the movable frame body 32, so as to drive the movable chute 22 to rotate relative to the fixed chute 21.
[0038] As an implementable manner, as shown in Figures 4-6 As shown, the connection between the fixed frame body 31 and the movable frame body 32 is provided with a rotating shaft 33, the rotating shaft 33 is arranged below the connection between the movable chute 22 and the fixed chute 21, the two ends of the rotating shaft 33 are connected with the fixed frame body 31, the middle part of the rotating shaft 33 is connected with the movable frame body 32, the connection between the rotating shaft 33 and the fixed frame body 31 is provided with a rotating element, the rotating element is a bearing, and the bearing enables the rotating shaft 33 to rotate; so that the movable frame body 32 can rotate around the rotating shaft 33, and then the movable frame body 32 can drive the movable chute 22 to rotate relative to the fixed chute 21.
[0039] In the present embodiment, the fixed frame body 31 is fixedly arranged on the ground, the movable frame body 32 does not contact the ground, and a plurality of reinforcing plates are arranged to ensure the stability of the movable frame body 32 supporting the movable chute 22; and the upper end and the lower end of the rotating shaft 33 are respectively provided with a dustproof sealing structure as shown in Figure 5 and Figure 6 which can prevent dust from entering the bearing, so as to ensure the stability and service life of the bearing.
[0040] As an implementable manner, as shown in Figure 7 As shown, the connection between the frame body 3 and the fixed chute 21 and the movable chute 22 is provided with a connecting assembly 4, and the connecting assembly 4 is used to adjust the distance between the fixed chute 21 or the movable chute 22 and the frame body 3.
[0041] As an implementable manner, as shown in Figure 8As shown, the connecting assembly 4 comprises an upper support plate 41, a lower support plate 42 and a connecting rod 43, the upper support plate 41 is connected with the movable chute 22 or the fixed chute 21, the lower support plate 42 is connected with the fixed frame body 31 or the movable frame body 32, the connecting rod 43 is arranged between the upper support plate 41 and the lower support plate 42, and the two ends of the connecting rod 43 respectively pass through the upper support plate 41 and the lower support plate 42, the connecting rod 43 is a threaded rod, the connecting rod 43 is fixedly connected with the upper support plate 41 and the lower support plate 42 through nuts, by adjusting the length of the connecting rod 43 extending out of the upper support plate 41 and the lower support plate 42 and then fixing with nuts, the length of the connecting rod 43 between the upper support plate 41 and the lower support plate 42 can be adjusted, so that the movable chute 22 and the fixed chute 21 have a certain inclination angle for the flow channel for guiding the liquid metal, so that the liquid metal can flow in the movable chute 22 and the fixed chute 21 according to the expectation of the operator.
[0042] As an implementable manner, as shown in the drawings, Figure 9 As shown, the cross section of the fixed chute 21 and the movable chute 22 is V-shaped or U-shaped.
[0043] In this embodiment, when in use:
[0044] The operator first adjusts the connecting assembly 4, that is, adjusts the length of the connecting rod 43 extending out of the upper support plate 41 and the lower support plate 42, and then fixes with nuts, so that the movable chute 22 and the fixed chute 21 have a certain inclination angle for the flow channel for guiding the liquid metal, which is convenient for guiding the liquid metal; when the tilting rotary kiln needs to be operated for pouring liquid metal, the operator pulls the hopper 1 (a handle can be arranged on the hopper 1 for the operator to hold), so that the movable chute 22 and the movable frame body 32 rotate around the rotating shaft 33, until the hopper 1 is about to rotate to the lower side of the rotary kiln discharge port 6, the operator places a rock wool board at the joint of the movable chute 22 and the fixed chute 21, and continues to rotate the hopper 1 until it is rotated to the lower side of the discharge port 6, so as to control the tilting rotary kiln to pour liquid aluminum;
[0045] After the liquid aluminum is poured into the hopper 1, it will flow according to the inclination of the flow channel in the movable chute 22 and the fixed chute 21 adjusted by the operator, and finally flow into the aluminum ladle 7 (the aluminum ladle 7 is a container for containing liquid aluminum), until the tilting rotary kiln completes the pouring of liquid aluminum;
[0046] When the tilting rotary kiln is completed, the operator pulls the hopper 1, so that the movable chute 22 and the movable frame body 32 rotate around the rotating shaft 33 in the opposite direction, until the movable chute 22 and the hopper 1 are rotated to a position that does not affect the feeding of the rotary kiln, and the feeding operation of the rotary kiln can be performed.
[0047] In the description of the utility model, need understanding is, the term "upper", "lower", "front", "back", "left", "right", "top", "bottom", "internal", "external" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only is for the convenience of describing the utility model and simplifying the description, and is not indicate or imply the indicated device or element must have a particular orientation, with a particular orientation structure and operation, therefore can not be understood as the restriction of the utility model.
[0048] The preferred embodiments of the utility model are described in detail above combined with the drawings, however, the utility model is not limited to the above-mentioned embodiments, within the scope of the utility model that does not violate the spirit, namely the disclosure range, all the technical solutions of the utility model that are variously deformed or replaced with the equivalent or equivalent belong to the protection range of the utility model.
Claims
1. A liquid metal guide channel for a tilting rotary kiln, characterized in that, It includes a hopper (1), a fixed flow channel (21), a movable flow channel (22), and a frame (3). The hopper (1) is located at one end of the movable flow channel (22) away from the fixed flow channel (21) and is used to receive liquid metal poured out from the rotary kiln outlet (6). The frame (3) is used to support the fixed flow channel (21) and the movable flow channel (22). The movable flow channel (22) is rotatable relative to the fixed flow channel (21).
2. The liquid metal guide channel for a tilting rotary kiln according to claim 1, characterized in that, The frame (3) includes a fixed frame (31) and a movable frame (32). The fixed frame (31) is connected to the fixed flow channel (21), and the movable frame (32) is connected to the movable flow channel (22). The fixed frame (31) is also connected to the movable frame (32). The movable frame (32) can rotate around the connection between the fixed frame (31) and the movable frame (32).
3. The liquid metal guide channel for a tilting rotary kiln according to claim 2, characterized in that, A rotating shaft (33) is provided at the connection between the fixed frame (31) and the movable frame (32). The two ends of the rotating shaft (33) are connected to the fixed frame (31), and the middle part of the rotating shaft (33) is connected to the movable frame (32). A rotating element is provided at the connection between the rotating shaft (33) and the fixed frame (31), and the rotating element enables the rotating shaft (33) to rotate.
4. The liquid metal guide channel for a tilting rotary kiln according to claim 3, characterized in that, The rotating shaft (33) is located below the connection between the movable flow channel (22) and the fixed flow channel (21).
5. The liquid metal guide channel for a tilting rotary kiln according to claim 3, characterized in that, The rotating element is a bearing.
6. The liquid metal guide channel for a tilting rotary kiln according to any one of claims 1 to 5, characterized in that, The frame (3) is provided with a connecting component (4) at the connection between the fixed flow channel (21) and the movable flow channel (22). The connecting component (4) is used to adjust the distance between the fixed flow channel (21) or the movable flow channel (22) and the frame (3).
7. The liquid metal guide channel for a tilting rotary kiln according to claim 6, characterized in that, The connecting assembly (4) includes an upper support plate (41), a lower support plate (42), and a connecting rod (43). The upper support plate (41) is connected to a movable flow channel (22) or a fixed flow channel (21). The lower support plate (42) is connected to a fixed frame (31) or a movable frame (32). The connecting rod (43) is located between the upper support plate (41) and the lower support plate (42). The length of the connecting rod (43) between the upper support plate (41) and the lower support plate (42) is adjustable.
8. The liquid metal guide channel for a tilting rotary kiln according to claim 7, characterized in that, The connecting rod (43) is a threaded rod, and the connecting rod (43) is fixedly connected to the upper support plate (41) and the lower support plate (42) by means of nuts.
9. The liquid metal guide channel for a tilting rotary kiln according to claim 6, characterized in that, The fixed flow channel (21) and the movable flow channel (22) have V-shaped or U-shaped cross sections.
Citation Information
Patent Citations
Tilting rotary furnace convenient to disassemble and assemble
CN211695826U