Plastic particle recycling and melting device
By employing an interlaced stirring structure in the plastic particle recycling and melting device, the problem of uneven melting of plastic particles was solved, achieving uniform heating and efficient melting, and improving the quality of the melted liquid.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-03-24
AI Technical Summary
In existing plastic particle recycling and melting devices, plastic particles are prone to uneven heating during the melting process, resulting in uneven melting and the presence of plastic particles in the molten liquid, which affects the quality of the liquid.
The system employs an alternating stirring structure, including a heating structure and a stirring mechanism fixedly connected inside the hot melt tank. Through the combination of a heating plate, a heat transfer plate, a stirring motor, a rotating shaft, spiral blades, and a stirring frame, it achieves uniform heating and stirring of the plastic particles, ensuring that the plastic particles are heated evenly in a flowing state.
It improves the melting efficiency of plastic particles and the quality of the molten liquid, ensuring that the plastic particles are heated evenly during the melting process, thus improving the quality of the molten liquid.
Smart Images

Figure CN224028098U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plastic reprocessing, especially to a plastic particle recycling melting device. BACKGROUND
[0002] The waste plastic recycling technology is mainly recycling technology, which refers to the recycling of plastic products after classification, cleaning, crushing, dissolution and melting, and is used for further processing. Since the recycling of waste materials can turn industrial waste into valuable industrial raw materials, resource recycling is achieved, which has potential significance that cannot be ignored. During the production process, plastic particles that do not meet the size or shape requirements can be screened out and recycled through the melting device.
[0003] Please refer to the plastic particle recycling melting device with publication number CN218083653U. In this patent, it is pointed out that "the current melting device is prone to uneven heating of plastic particles during the melting process, resulting in uneven melting of plastic particles, and there are still plastic particles in the melted liquid, resulting in low quality of the melted liquid". The patent heats and melts the plastic particles after crushing them. In this process, the heating frame rotates outside the melting barrel to continuously heat the melting barrel with the heat emitted by the heating rod, so as to facilitate the stirring of the plastic particles with the stirring column, so that the plastic particles are evenly heated.
[0004] However, although the above-mentioned patent can realize the stirring treatment of plastic particles during the hot melting process, the stirring effect of the single-direction rotating stirring structure is not good, and there is no structure for turning over the plastic particles. The heat of the plastic particles near the melting barrel shaft is different from that of the plastic particles near the inner wall of the melting barrel, which can easily lead to uneven melting of the plastic particles. In addition, although the heating rod can rotate with the heating frame outside the melting barrel, the heat radiation area of the heating rod is limited, which can easily lead to low heating efficiency in the melting barrel. In view of this, the present application provides a plastic particle recycling melting device. UTILITY MODEL CONTENTS
[0005] In view of the shortcomings of the prior art, the utility model provides a plastic particle recycling melting device, which has the advantages of effectively improving the stirring efficiency and hot melting efficiency, and making the plastic particles evenly heated, thereby effectively enhancing the quality of the liquefied material after hot melting, and solving the problem that the plastic particles in the melting device of the prior art are prone to uneven heating during the melting process, resulting in uneven melting of the plastic particles, and there are still plastic particles in the melted liquid, resulting in low quality of the melted liquid.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of plastic particle recycling melting device, including hot melting bucket, heating structure being mounted in the inside of hot melting bucket, stirring mechanism being mounted in the inside of hot melting bucket;
[0007] Heating structure includes fixedly connected with the heat insulating sleeve in the inside of hot melting bucket, fixedly connected with the heating plate in the inside of heat insulating sleeve, fixedly connected with the heat transfer plate in the inside of hot melting bucket and with the heating plate far from heat insulating sleeve side sticking;
[0008] Stirring mechanism includes fixedly connected with the stirring motor in the top of hot melting bucket, fixedly connected with the rotating shaft in the output end of stirring motor, fixedly connected with the helical blade and first stirring frame in the outside of rotating shaft, slidingly connected with the rotating ring in the top wall in the inside of hot melting bucket, mounted in the inside of hot melting bucket for linkage rotating shaft and rotating ring transmission assembly, fixedly connected with the second stirring frame in the bottom of rotating ring.
[0009] Optionally, the top of the hot melting bucket is fixedly connected with a feed pipe, and the inside of the feed pipe is fixedly connected with an electric control valve.
[0010] By adopting the above technical scheme, the plastic particles can be conveniently fed into the hot melting bucket through the feed pipe when the electric control valve is opened, and the electric control valve can also close the feed pipe to prevent heat loss when the plastic particles are subjected to hot melting treatment.
[0011] Optionally, the top of the hot melting bucket is fixedly connected with a crushing box in communication with the feed pipe, and the crushing box is inclined.
[0012] By adopting the above technical scheme, the plastic particles can be conveniently crushed by the crushing box, and the inclined crushing box can facilitate the entry of the plastic particles into the feed pipe.
[0013] Optionally, the bottom of the hot melting bucket is fixedly connected with a discharge pipe, and the inside of the discharge pipe is fixedly connected with an electric control door valve.
[0014] By adopting the above technical scheme, the electric control door valve can close the discharge pipe during hot melting treatment to prevent the plastic particles and heat from flowing out, and the electric control door valve can be opened to allow the material to flow out of the discharge pipe after hot melting is completed.
[0015] Optionally, the heat insulating sleeve, the heating plate and the heat transfer plate are all annular structures, and the heat transfer plate corresponds in position to the inner wall of the hot melting bucket.
[0016] By adopting the above technical scheme, the heat insulating sleeve can be used to prevent the heat generated by the heating plate from being transmitted outward to cause heat loss, and the heat transfer plate can be used to contact the plastic particles to achieve good heat transfer effect.
[0017] Optionally, the top of the rotating ring is fixedly connected with a limiting ring slidingly adapted to the top wall in the inside of the hot melting bucket, and the first stirring frame is in L-shaped structure.
[0018] By adopting the technical scheme, the rotating ring can rotate on the inner top wall of the hot melting barrel and keep stable rotation by using the setting of the limiting ring.
[0019] Optionally, the transmission assembly comprises a rotating gear fixedly connected to the outer side of the rotating shaft, a transmission gear shaft rotatably connected to the inner top wall of the hot melting barrel and engaged with the rotating gear, and a gear ring fixedly connected to the inner side of the rotating ring and engaged with the transmission gear shaft.
[0020] By adopting the technical scheme, the transmission gear shaft drives the rotating ring to rotate along with the rotation of the rotating gear, so that the first stirring frame and the second stirring frame are synchronously and reversely rotated.
[0021] Optionally, the number of the first stirring frame and the second stirring frame is multiple, and the outer side of the first stirring frame and the second stirring frame is fixedly connected with multiple stirring rods.
[0022] By adopting the technical scheme, the first stirring frame and the second stirring frame are used to realize staggered stirring of the plastic particles, so that good stirring effect is maintained.
[0023] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:
[0024] The plastic particle recycling and melting device can crush the plastic particles before hot melting treatment, so that subsequent hot melting operation is more convenient; during the hot melting process, the first stirring frame and the second stirring frame are synchronously and reversely rotated along with the operation of the stirring motor, so as to realize staggered stirring of the plastic particles by cooperating with the stirring rods; in this process, the spiral leaves can also turn the materials in the middle of the hot melting barrel upwards, so as to effectively improve the stirring efficiency under the condition that the plastic particles are in a flowing state, so that the plastic particles are uniformly heated, the hot melting efficiency is effectively improved, the quality of the liquefied substance after hot melting is further enhanced, and the practicality and practical effect of the device are improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] Fig. 1 It is a sectional view of the present utility model;
[0026] Fig. 2 It is a structural schematic view of the hot melting barrel of the present utility model.
[0027] In the figure: 1, hot melting barrel; 2, feeding pipe; 201, electric control valve; 3, crushing box; 4, heat insulation sleeve; 5, heating plate; 6, heat transfer plate; 7, stirring motor; 8, rotating shaft; 9, spiral leaf; 10, first stirring frame; 11, rotating ring; 1101, limiting ring; 1102, gear ring; 12, rotating gear; 13, transmission gear shaft; 14, second stirring frame; 15, stirring rod; 16, discharge pipe; 1601, electric control door valve. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] Please refer to Figs. 1-2 The plastic particle recycling and melting device in the embodiment comprises a hot melting barrel 1, a heating structure installed inside the hot melting barrel 1, and a stirring mechanism installed inside the hot melting barrel 1.
[0030] In the embodiment, the heating structure comprises a heat insulation sleeve 4 fixedly connected to the inside of the hot melting barrel 1, a heating plate 5 fixedly connected to the inside of the heat insulation sleeve 4, and a heat transfer plate 6 fixedly connected to the inside of the hot melting barrel 1 and attached to the side of the heating plate 5 away from the heat insulation sleeve 4.
[0031] The heat insulation sleeve 4, the heating plate 5, and the heat transfer plate 6 are all annular structures, the heat transfer plate 6 corresponds to the position of the inner wall of the hot melting barrel 1, the heat insulation sleeve 4 is used to prevent the heat generated by the heating plate 5 from being transferred outward, thereby avoiding heat loss, and the heat transfer plate 6 is arranged to conduct the heat generated by the heating plate 5 to the inside of the hot melting barrel 1 to heat the plastic particles.
[0032] In the embodiment, the top of the hot melting barrel 1 is fixedly connected with a feeding pipe 2, the inside of the feeding pipe 2 is fixedly connected with an electric control valve 201, the plastic particles can enter the hot melting barrel 1 through the feeding pipe 2 when the electric control valve 201 is opened. The top of the hot melting barrel 1 is fixedly connected with a crushing box 3 in communication with the feeding pipe 2, the crushing box 3 is arranged obliquely, the material put in can be crushed by the crushing box 3, and the material can flow directly to the feeding pipe 2 after crushing.
[0033] The bottom of the hot melting barrel 1 is fixedly connected with a discharging pipe 16, the inside of the discharging pipe 16 is fixedly connected with an electric control gate valve 1601; the electric control gate valve 1601 and the electric control valve 201 are both in a closed state during the melting process, thereby reducing heat loss, and the electric control gate valve 1601 can be opened to discharge the liquefied material through the discharging pipe 16 after the melting is completed.
[0034] In the embodiment, the stirring mechanism comprises a stirring motor 7 fixedly connected to the top of the hot melting barrel 1, a rotating shaft 8 fixedly connected to the output end of the stirring motor 7, helical blades 9 and a first stirring frame 10 fixedly connected to the outer side of the rotating shaft 8, a rotating ring 11 slidably connected to the inner top wall of the hot melting barrel 1, a transmission assembly installed in the hot melting barrel 1 for linkage of the rotating shaft 8 and the rotating ring 11, and a second stirring frame 14 fixedly connected to the bottom of the rotating ring 11.
[0035] The top of the rotating ring 11 is fixedly connected with a limiting ring 1101 slidably matched with the inner top wall of the hot melting barrel 1, so that the rotating ring 11 is conveniently installed on the inner top wall of the hot melting barrel 1 and the movement of the rotating ring 11 during rotation is stable, and the first stirring frame 10 has an L-shaped structure, so that the first stirring frame 10 is prevented from bumping against the inner wall of the hot melting barrel 1.
[0036] In the embodiment, the transmission assembly comprises a rotating gear 12 fixedly connected to the outer side of the rotating shaft 8, a transmission gear shaft 13 rotatably connected to the inner top wall of the hot melting barrel 1 and engaged with the rotating gear 12, and a gear ring 1102 fixedly connected to the inner side of the rotating ring 11 and engaged with the transmission gear shaft 13. The transmission action of the transmission gear shaft 13 is used to synchronously and reversely rotate the rotating ring 11 and the rotating shaft 8.
[0037] The number of the first stirring frame 10 and the second stirring frame 14 is multiple, and a plurality of stirring rods 15 are fixedly connected to the outer side of the first stirring frame 10 and the second stirring frame 14, so that the first stirring frame 10 and the second stirring frame 14 cooperate with the stirring rods 15 to stir the plastic particles.
[0038] The working principle of the above embodiment is as follows:
[0039] In use, the recycled plastic particles are first put into the hopper of the crushing box 3, and after crushing, the plastic particles enter the hot melting barrel 1 through the feeding pipe 2. The heating plate 5 is then dried to generate heat, the heat generated by the heating plate 5 is conducted to the inside of the hot melting barrel 1 through the heat-conducting plate 6 to heat the plastic particles, and the heat insulation sleeve 4 prevents the heat generated by the heating plate 5 from being transmitted outward, thereby avoiding heat loss.
[0040] In the process, the rotation of the shaft 8 can be set to run with the operation of the stirring motor 7, the rotating gear 12 on the shaft 8 can drive the transmission gear shaft 13 to rotate, the transmission gear shaft 13 can drive the rotating ring 11 to rotate by using the gear ring 1102, so as to facilitate the synchronous reverse rotation of the first stirring frame 10 and the second stirring frame 14 driven by the shaft 8 and the rotating ring 11 respectively, so as to achieve the effect of staggered stirring of the plastic particles by cooperating with the stirring rod 15; and the spiral blade 9 arranged can be turned up with the rotation of the shaft 8 to turn up the material in the middle part of the hot melting bucket 1, so as to facilitate the stirring of the plastic particles in the flowing state, thereby effectively improving the stirring efficiency, making the plastic particles heated uniformly, effectively improving the hot melting efficiency, and enhancing the quality of the liquefied material after hot melting.
Claims
1. A plastic particle recycling and melting device, characterized in that: Includes a hot melt barrel (1), a heating structure installed inside the hot melt barrel (1), and a stirring mechanism installed inside the hot melt barrel (1); The heating structure includes a heat insulation sleeve (4) fixedly connected inside the hot melt barrel (1), a heating plate (5) fixedly connected inside the heat insulation sleeve (4), and a heat transfer plate (6) fixedly connected inside the hot melt barrel (1) and attached to the side of the heating plate (5) away from the heat insulation sleeve (4). The stirring mechanism includes a stirring motor (7) fixedly connected to the top of the hot melt barrel (1), a rotating shaft (8) fixedly connected to the output end of the stirring motor (7), a spiral blade (9) and a first stirring frame (10) fixedly connected to the outside of the rotating shaft (8), a rotating ring (11) slidably connected to the inner top wall of the hot melt barrel (1), a transmission assembly installed inside the hot melt barrel (1) for linking the rotating shaft (8) and the rotating ring (11), and a second stirring frame (14) fixedly connected to the bottom of the rotating ring (11).
2. The plastic particle recycling and melting device according to claim 1, characterized in that: The top of the hot melt barrel (1) is fixedly connected to the feed pipe (2), and the inside of the feed pipe (2) is fixedly connected to the electric control valve (201).
3. The plastic particle recycling and melting device according to claim 2, characterized in that: The top of the hot melt barrel (1) is fixedly connected to a crushing box (3) that is connected to the feed pipe (2), and the crushing box (3) is set at an angle.
4. The plastic particle recycling and melting device according to claim 1, characterized in that: The bottom of the hot melt barrel (1) is fixedly connected to a discharge pipe (16), and an electric control valve (1601) is fixedly connected inside the discharge pipe (16).
5. The plastic particle recycling and melting device according to claim 1, characterized in that: The heat insulation sleeve (4), heating plate (5), and heat transfer plate (6) are all annular structures, and the heat transfer plate (6) corresponds to the inner wall of the hot melt barrel (1).
6. The plastic particle recycling and melting device according to claim 1, characterized in that: The top of the rotating ring (11) is fixedly connected to a limiting ring (1101) that slides and adapts to the inner top wall of the hot melt bucket (1), and the first stirring rack (10) has an L-shaped structure.
7. The plastic particle recycling and melting device according to claim 1, characterized in that: The transmission assembly includes a rotating gear (12) fixedly connected to the outside of the rotating shaft (8), a transmission gear shaft (13) rotatably connected to the inner top wall of the hot melt barrel (1) and meshing with the rotating gear (12), and a gear ring (1102) fixedly connected to the inside of the rotating ring (11) and meshing with the transmission gear shaft (13).
8. The plastic particle recycling and melting device according to claim 1, characterized in that: There are multiple first stirring racks (10) and multiple second stirring racks (14), and multiple stirring rods (15) are fixedly connected to the outside of both the first stirring rack (10) and the second stirring rack (14).
Citation Information
Patent Citations
Plastic particle recycling and melting device
CN218083653U