Sheet metal part production fault monitoring device
By designing a sheet metal production fault monitoring device with quick-installation and protective components, the problems of inconvenient sensor disassembly and lack of protection were solved, enabling rapid sensor disassembly and effective protection, thereby improving production efficiency and monitoring accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-03-24
AI Technical Summary
Existing sheet metal production fault monitoring sensors are not easy to disassemble and install quickly, and lack effective protection, resulting in increased downtime and reduced monitoring accuracy.
A sheet metal parts production fault monitoring device was designed, comprising a mounting block, a plug-in block, a fixing component, and a protective component. The plug-in block is inserted into the mounting block for quick installation, and the fixing component secures it. The protective component provides effective protection against dust, oil, and mechanical impact.
It enables rapid assembly and disassembly of monitoring sensors, reduces downtime, improves production efficiency, extends sensor life, and ensures the accuracy and reliability of monitoring.
Smart Images

Figure CN224034694U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sheet metal production technical field, especially a sheet metal production fault monitoring device. BACKGROUND
[0002] In the production process of sheet metal, due to the long time operation of production equipment, the quality fluctuation of raw materials and the operation error of operating personnel and various factors, various faults often occur, such as mechanical failure of equipment, machining precision error, etc., if these faults cannot be found and handled in time, not only will lead to the reduction of production efficiency, increase production cost, but also may produce a large amount of waste products, affect product quality.
[0003] And the monitoring sensor for monitoring the fault of sheet metal production is usually directly fixed on the production equipment by bolts, when the monitoring sensor is overhauled and maintained in the later period, it is inconvenient to quickly disassemble, thereby increasing downtime, reducing production efficiency, and the monitoring sensor lacks effective protection measures, in the complex environment of sheet metal production, is easily affected by dust, oil stains, mechanical impact and other factors, leading to the performance decline or even damage of the sensor, and further affecting the accuracy and reliability of fault monitoring.
[0004] Therefore, a sheet metal production fault monitoring device is provided. UTILITY MODEL CONTENTS
[0005] The utility model discloses a kind of sheet metal production fault monitoring devices, can solve the monitoring sensor for monitoring the fault of sheet metal production in existing usually is directly fixed on the production equipment by bolt, when the monitoring sensor is overhauled and maintained in the later period, it is inconvenient to quickly disassemble, thereby increasing downtime, reducing production efficiency, and the monitoring sensor lacks effective protection measures, in the complex environment of sheet metal production, is easily affected by dust, oil stains, mechanical impact and other factors, leading to the performance decline or even damage of the sensor, and further affecting the accuracy and reliability of fault monitoring.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of sheet metal production fault monitoring device, including mounting block, the front side of the mounting block is provided with monitoring sensor, the rear side of the monitoring sensor is fixedly connected with plug-in block, the plug-in block is plugged in the inner chamber of mounting block, the right side of the mounting block is provided with the fixed assembly of cooperation with plug-in block, the front side of the surface of the mounting block is provided with the protection assembly of cooperation with monitoring sensor;
[0007] The fixed assembly comprises a fixed shell, the left side of the fixed shell is fixedly connected with the right side of the mounting block, the right side of the inner wall of the fixed shell is fixedly connected with a spring, the left side of the spring is fixedly connected with a limiting plate, the surface of the limiting plate is slidably connected with the inner wall of the fixed shell, the right side of the fixed shell is provided with a handle, the left side of the handle is fixedly connected with a fixed pin, and the left side of the fixed pin sequentially penetrates the fixed shell, the spring, the limiting plate and the mounting block and extends into the inner cavity of the plug-in block.
[0008] Preferably, the protection assembly comprises a protection shell, the protection shell is fixedly connected to the front side of the surface of the mounting block, and the front side of the surface of the protection shell is threadedly connected with a protection cover.
[0009] Preferably, the front side of the protection cover is provided with a through port, and the inner wall of the through port is fixedly connected with a transparent plate.
[0010] Preferably, the surface of the protection shell is provided with a rubber sleeve, and the inner wall of the rubber sleeve is fixedly connected with the surface of the protection shell.
[0011] Preferably, the two sides of the fixed shell are provided with movable ports matched with the fixed pin, the surface of the fixed pin is slidably connected with the inner wall of the movable port, the inner wall of the limiting plate is fixedly connected with the surface of the fixed pin, and the left side of the front side of the fixed pin is in a slope shape.
[0012] Preferably, the right side of the mounting block is provided with a through groove matched with the fixed pin, the surface of the fixed pin is slidably connected with the inner wall of the through groove, the right side of the plug-in block is provided with a fixed groove matched with the fixed pin, and the side of the surface of the fixed pin close to the inner wall of the fixed groove is in contact with the inner wall of the fixed groove.
[0013] Preferably, the front side of the mounting block is provided with a plug-in groove matched with the plug-in block, and the side of the plug-in block close to the inner wall of the plug-in groove is in contact with the inner wall of the plug-in groove.
[0014] Preferably, the rear sides of the top and the bottom of the mounting block are fixedly connected with mounting ear plates, and the side of the front side of the mounting ear plate away from the mounting block is provided with a mounting hole.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1、Through the arrangement of the mounting block, the plug-in block and the fixed assembly, the monitoring sensor can be inserted into the mounting block to realize quick plug-in installation, the position of the plug-in block can be directly fixed through the fixed assembly after plug-in installation, the monitoring sensor is fixed, the operation is relatively convenient, the monitoring sensor can be quickly disassembled during maintenance in the later period, the downtime is reduced, and the production efficiency is improved.
[0017] 2、The utility model discloses through the setting of the protection assembly, effective protection is provided for monitoring sensor, can block dust, oil dirt, cutting fluid and other sundries directly contact monitoring sensor, and can avoid monitoring sensor directly receive mechanical collision, thereby prolong the service life of monitoring sensor. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is whole structural drawing of sheet metal part production fault monitoring device of the utility model;
[0019] Figure 2 It is split structure drawing of protection assembly in the utility model Figure 1 It is split structure drawing of protection assembly in the utility model
[0020] Figure 3 It is split structure drawing of protection assembly in the utility model
[0021] Figure 4 It is split structure drawing of protection assembly in the utility model
[0022] Figure 5 It is split structure drawing of protection assembly in the utility model.
[0023] In the drawing, 1, installation block;2, monitoring sensor;3, plug-in block;4, fixed assembly;401, fixed shell;402, spring;403, limit board;404, handle;405, fixed pin;5, protection assembly;501, protection shell;502, protection cover;503, through mouth;504, transparent board;505, rubber sleeve;6, movable mouth;7, through slot;8, fixed slot;9, plug-in slot;10, mounting lug plate;11, mounting hole. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0025] Please refer to Figures 1-5 The utility model provides technical scheme:
[0026] A sheet metal part production fault monitoring device, including installation block 1, the front side of installation block 1 is provided with monitoring sensor 2, the rear side of monitoring sensor 2 is fixedly connected with plug-in block 3, plug-in block 3 is inserted in the inner chamber of installation block 1, the right side of installation block 1 is provided with fixed assembly 4 used in cooperation with plug-in block 3, and the front side of the surface of installation block 1 is provided with protection assembly 5 used in cooperation with monitoring sensor 2.
[0027] The fixing assembly 4 comprises a fixing shell 401, the left side of the fixing shell 401 is fixedly connected with the right side of the mounting block 1, the right side of the inner wall of the fixing shell 401 is fixedly connected with a spring 402, the left side of the spring 402 is fixedly connected with a limiting plate 403, the surface of the limiting plate 403 is in sliding connection with the inner wall of the fixing shell 401, the right side of the fixing shell 401 is provided with a pull handle 404, the left side of the pull handle 404 is fixedly connected with a fixing pin 405, and the left side of the fixing pin 405 sequentially penetrates the fixing shell 401, the spring 402, the limiting plate 403 and the mounting block 1 and extends into the inner cavity of the plug-in block 3.
[0028] In the embodiment: by arranging the mounting block 1, the monitoring sensor 2, the plug-in block 3, the fixing assembly 4 and the protection assembly 5, when in use, the monitoring sensor 2 can be quickly plugged and mounted by being inserted into the mounting block 1 through the plug-in block 3, and the position of the plug-in block 3 can be directly fixed by the fixing assembly 4 after the plug-in installation, so as to fix the monitoring sensor 2, which is convenient to operate, and the monitoring sensor 2 can be quickly disassembled when being maintained in the later period, so as to reduce the downtime and improve the production efficiency, and the protection assembly 5 can provide effective protection for the monitoring sensor 2, can block dust, oil stains, cutting fluid and other sundries from directly contacting the monitoring sensor 2, and can avoid the monitoring sensor 2 from being directly mechanically collided, so as to prolong the service life of the monitoring sensor 2.
[0029] Specifically, as shown in Figure 1 , Figure 2 , Figure 5 The protection assembly 5 comprises a protection shell 501, the protection shell 501 is fixedly connected to the front side of the surface of the mounting block 1, and the front side of the surface of the protection shell 501 is threadedly connected with a protection cover 502.
[0030] Specifically, as shown in Figure 1 , Figure 2 , Figure 5 The front side of the protection cover 502 is provided with a through opening 503, and the inner wall of the through opening 503 is fixedly connected with a transparent plate 504.
[0031] Specifically, as shown in Figure 1 , Figure 2 , Figure 5 The surface of the protection shell 501 is sleeved with a rubber sleeve 505, and the inner wall of the rubber sleeve 505 is fixedly connected with the surface of the protection shell 501.
[0032] In the embodiment, the protective cover 502 is connected and installed with the protective shell 501 through threads when the detection sensor works, the protective shell 501 and the protective cover 502 provide effective protection for the monitoring sensor 2, dust, oil stains, cutting fluid and other sundries can be blocked from directly contacting the monitoring sensor 2, and the monitoring sensor 2 can be avoided from being directly subjected to mechanical collision, the protective cover 502 and the through port 503 are arranged, the monitoring sensor 2 can be protected without affecting the normal work of the monitoring sensor 2, and the working state of the monitoring sensor 2 can be directly observed, the rubber sleeve 505 is arranged, external impact force can be absorbed, and damage of the monitoring sensor 2 caused by mechanical collision and other factors can be reduced.
[0033] Specifically, as shown in Figure 3 、 Figure 4 , the two sides of the fixed shell 401 are provided with movable openings 6 matched with the fixed pins 405, the surface of the fixed pin 405 is in sliding connection with the inner wall of the movable opening 6, the inner wall of the limiting plate 403 is fixedly connected with the surface of the fixed pin 405, and the left side of the front side of the fixed pin 405 is in a slope shape.
[0034] Specifically, as shown in Figure 3 , the right side of the mounting block 1 is provided with a through slot 7 matched with the fixed pin 405, the surface of the fixed pin 405 is in sliding connection with the inner wall of the through slot 7, the right side of the plug-in block 3 is provided with a fixed slot 8 matched with the fixed pin 405, and the side of the surface of the fixed pin 405 close to the inner wall of the fixed slot 8 is in contact with the inner wall of the fixed slot 8.
[0035] In the embodiment, the movable opening 6 is arranged, so that the fixed pin 405 can slide left and right in the fixed shell 401, the left side of the front side of the fixed pin 405 is in a slope shape, so that the fixed pin 405 can automatically shrink when the plug-in block 3 is extruded into the mounting block 1, the through slot 7 is arranged, so that the fixed pin 405 can be inserted into the mounting block 1, and the fixed slot 8 is arranged, so that the fixed pin 405 can fix the plug-in block 3.
[0036] Specifically, as shown in Figure 3 , the front side of the mounting block 1 is provided with a plug-in slot 9 matched with the plug-in block 3, and the side of the plug-in block 3 close to the inner wall of the plug-in slot 9 is in contact with the inner wall of the plug-in slot 9.
[0037] Specifically, as shown in Figure 1 、 Figure 2 、 Figure 3As shown, the rear side of the top and bottom of the mounting block 1 is fixedly connected with a mounting lug plate 10, and the front side of the mounting lug plate 10 is provided with a mounting hole 11 away from the mounting block 1.
[0038] In the embodiment: by setting the plug-in groove 9, in order to make the plug-in block 3 can be inserted into the mounting block 1, and the plug-in block 3 can be positioned, by setting the mounting lug plate 10 and the mounting hole 11, in order to make the mounting block 1 can be fixedly installed with the production equipment through bolts.
[0039] Working principle: in use, first, the mounting block 1 is fixedly installed on the production equipment at a suitable position through the mounting lug plate 10 and the mounting hole 11, then the plug-in block 3 at the rear side of the monitoring sensor 2 is inserted into the plug-in groove 9 of the mounting block 1, the plug-in block 3 can be preliminarily positioned through the plug-in groove 9, and the inclined surface of the fixed pin 405 is extruded when the plug-in block 3 enters the plug-in groove 9, the inclined surface of the fixed pin 405 is extruded and moves out of the plug-in groove 9 and drives the limiting plate 403 to extrude the spring 402, when the plug-in block 3 completely enters the plug-in groove 9, the limiting plate 403 is moved by the force generated by the compressed spring 402, the limiting plate 403 drives the fixed pin 405 to insert into the fixed groove 8 of the plug-in block 3 to fix the plug-in block 3, thereby fixing the monitoring sensor 2, the installation work of the monitoring sensor 2 is completed, when the monitoring sensor 2 needs to be maintained in the later period, the handle 404 can be pulled to move the fixed pin 405 out of the fixed groove 8 of the plug-in block 3, then the plug-in block 3 is pulled out of the plug-in groove 9, the monitoring sensor 2 can be disassembled, it is convenient to realize the quick disassembly of the monitoring sensor 2, the downtime is reduced, the production efficiency is improved, and when the monitoring sensor 2 works, the protective cover 502 can be connected and installed with the protective shell 501 through threads, the monitoring sensor 2 is effectively protected through the protective shell 501 and the protective cover 502, dust, oil stains, cutting fluid and other sundries can be blocked from directly contacting the monitoring sensor 2, and the monitoring sensor 2 can be prevented from being directly impacted by machinery, through the setting of the protective cover 502 and the through hole 503, the monitoring sensor 2 can be protected without affecting the normal work of the monitoring sensor 2, and the working state of the monitoring sensor 2 can be directly observed, through the setting of the rubber sleeve 505, the impact force from the outside can be absorbed, and the damage to the monitoring sensor 2 caused by mechanical impact and other factors can be reduced.
[0040] The above is only a preferred embodiment of the present application, and is not intended to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A sheet metal part production failure monitoring device comprising a mounting block (1), characterized in that: The front side of the mounting block (1) is provided with a monitoring sensor (2), the rear side of the monitoring sensor (2) is fixedly connected with a plug-in block (3), the plug-in block (3) is plugged in the inner cavity of the mounting block (1), the right side of the mounting block (1) is provided with a fixed assembly (4) used in cooperation with the plug-in block (3), and the front side of the surface of the mounting block (1) is provided with a protection assembly (5) used in cooperation with the monitoring sensor (2). The fixed assembly (4) comprises a fixed shell (401), the left side of the fixed shell (401) is fixedly connected with the right side of the mounting block (1), the right side of the inner wall of the fixed shell (401) is fixedly connected with a spring (402), the left side of the spring (402) is fixedly connected with a limiting plate (403), the surface of the limiting plate (403) is in sliding connection with the inner wall of the fixed shell (401), the right side of the fixed shell (401) is provided with a pull handle (404), the left side of the pull handle (404) is fixedly connected with a fixed pin (405), and the left side of the fixed pin (405) sequentially penetrates the fixed shell (401), the spring (402), the limiting plate (403) and the mounting block (1) and extends to the inner cavity of the plug-in block (3).
2. The sheet metal part production failure monitoring apparatus according to claim 1, characterized by: The protection assembly (5) comprises a protection shell (501), the protection shell (501) is fixedly connected to the front side of the surface of the mounting block (1), and the front side of the surface of the protection shell (501) is threadedly connected with a protection cover (502).
3. The apparatus according to claim 2, wherein: The front side of the protection cover (502) is provided with an opening (503), and the inner wall of the opening (503) is fixedly connected with a transparent plate (504).
4. The apparatus according to claim 2, wherein: The surface of the protection shell (501) is provided with a rubber sleeve (505), and the inner wall of the rubber sleeve (505) is fixedly connected with the surface of the protection shell (501).
5. The apparatus according to claim 1, wherein: The two sides of the fixed shell (401) are provided with movable openings (6) used in cooperation with the fixed pin (405), the surface of the fixed pin (405) is in sliding connection with the inner wall of the movable opening (6), the inner wall of the limiting plate (403) is fixedly connected with the surface of the fixed pin (405), and the left side of the front side of the fixed pin (405) is in an inclined surface shape.
6. The apparatus according to claim 1, wherein: The right side of the mounting block (1) is provided with a through groove (7) used in cooperation with the fixed pin (405), the surface of the fixed pin (405) is in sliding connection with the inner wall of the through groove (7), the right side of the plug-in block (3) is provided with a fixed groove (8) used in cooperation with the fixed pin (405), and the side of the surface of the fixed pin (405) close to the inner wall of the fixed groove (8) is in contact with the inner wall of the fixed groove (8).
7. The apparatus according to claim 1, wherein: The front side of the mounting block (1) is provided with a plug-in groove (9) used in cooperation with the plug-in block (3), and the side of the plug-in block (3) close to the inner wall of the plug-in groove (9) is in contact with the inner wall of the plug-in groove (9).
8. The apparatus according to claim 1, wherein: The rear side of the top and the bottom of the mounting block (1) is fixedly connected with a mounting ear plate (10), and the front side of the mounting ear plate (10) away from the mounting block (1) is provided with a mounting hole (11).