Fabric shaping device for making fried sea sedge rolls
By designing a shaping and oil-controlling mechanism, the problem of uneven shape in traditional artificially fried seaweed rolls has been solved, achieving precise shaping and efficient oil control of seaweed rolls, thus improving product quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-28
- Publication Date
- 2026-03-31
AI Technical Summary
In the traditional process of deep-frying seaweed rolls, it is difficult to accurately control the shape and shaping depth, resulting in uneven products that affect appearance and quality, and the operation is inefficient.
Employing a shaping and oil-controlling mechanism, the seaweed rolls are held by clamping components, and the movement and frying depth of the seaweed rolls are controlled by electric push rods and lead screws. Combined with a centrifugal drum, efficient oil control is achieved, ensuring that the seaweed rolls have a consistent shape and that the oil is removed evenly during the frying process.
It achieves precise shaping of seaweed rolls and efficient removal of grease, reduces human error, improves product stability and operational safety, and increases production efficiency.
Smart Images
Figure CN224055193U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing equipment technology, specifically to a fabric shaping device for making fried seaweed rolls. Background Technology
[0002] Fried seaweed rolls are a type of food made by wrapping fillings with seaweed and deep-frying them. During the processing, it is necessary to ensure that the seaweed fabric remains flat, uniform in shape, and does not break during rolling and frying. However, because seaweed itself is relatively fragile and easily affected by factors such as humidity and temperature, traditional rolling methods may lead to irregular shapes and poor shaping, which in turn affects the appearance and taste of the product.
[0003] Existing technologies require manual frying and shaping in oil. Manual operation is difficult to control precisely, which may result in irregular shapes of seaweed rolls, affecting the appearance and quality of the finished product. The shaping depth and frying time are also difficult to control precisely, which can easily lead to operational errors, affecting product stability. Furthermore, long hours of work can cause fatigue for workers, affecting efficiency and quality. Utility Model Content
[0004] The main technical problem to be solved by this utility model is to provide a fabric shaping device for making fried seaweed rolls, which can avoid problems such as uneven shape of seaweed rolls caused by manual frying.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] A fabric shaping device for making fried seaweed rolls includes a workbench, on the upper surface of which a shaping mechanism is installed. Inside the workbench, an oil control mechanism and a fryer are installed. The shaping mechanism includes two fixed frames, and a guide assembly is arranged between the two fixed frames. One end of the guide assembly is connected to a first motor. A mounting plate is also provided on the guide assembly, and an electric push rod is mounted on the mounting plate. The end of the telescopic rod of the electric push rod is connected to a clamping assembly.
[0007] The following are further optimizations of the above technical solution by this utility model:
[0008] The guide assembly includes a guide rod fixedly installed between two fixed frames and a lead screw rotatably installed between the two fixed frames. The mounting plate is slidably connected to the guide rod and is also threadedly connected to the lead screw.
[0009] Further optimization: The clamping assembly includes a connecting plate, and a gripper is installed below the connecting plate.
[0010] Further optimization: The lower part of the workbench is equipped with several support legs, a cabinet door is installed on one side of the workbench, and a storage box is also provided on the upper surface of the workbench near the fryer.
[0011] Further optimization: The fixed frame is installed on the top of the workbench, and the first motor is fixedly installed on one side of one of the fixed frames. The power output end of the first motor passes through the fixed frame and is connected to the lead screw drive.
[0012] Further optimization: The oil control mechanism includes a fixed cylinder and a centrifugal cylinder, with the fixed cylinder fixedly installed inside the top of the workbench.
[0013] Further optimization: An annular groove is provided on the inner wall of the fixed cylinder, and a slider is fixedly installed on the outer side wall of the centrifuge cylinder. The slider is slidably connected in the annular groove and matches the annular groove.
[0014] Further optimization: Several receiving cylinders are fixedly installed on the side wall of the centrifuge cylinder, and several through holes are opened on the side wall of the receiving cylinders and the bottom of the centrifuge cylinder.
[0015] Further optimization: A second motor is fixedly installed at the bottom outer end of the fixed cylinder, and the power output end of the second motor is fixedly connected to the centrifuge cylinder.
[0016] This utility model adopts the above-mentioned technical solution, with ingenious design and reasonable structure. The shaping mechanism uses a clamping component to hold the seaweed roll, and then a screw moves the seaweed roll above the oil pan. An electric pusher inserts the seaweed roll into the oil pan for frying until it is shaped. The clamping component fixes the seaweed roll, preventing it from deforming due to loosening or rolling during movement and frying, ensuring a neat and consistent appearance of the finished product. It also ensures even heating during frying, avoiding local overheating or under-frying. The electric pusher controls the depth of the seaweed roll into the oil pan, reducing human error and minimizing the safety risks of hot oil splashing to operators. The oil control mechanism can perform centrifugal oil control, which is more efficient and convenient than traditional oil-absorbing paper.
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of an embodiment of the present utility model;
[0020] Figure 3 This is a schematic diagram of the shaping mechanism in an embodiment of the present invention;
[0021] Figure 4 This is a cross-sectional view of the oil control mechanism in an embodiment of this utility model;
[0022] Figure 5 This is a schematic diagram of the centrifuge cylinder in an embodiment of this utility model.
[0023] In the diagram: 1. Workbench; 11. Support leg; 12. Cabinet door; 14. Fryer; 15. Storage box; 2. Shaping mechanism; 21. Fixing frame; 22. Lead screw; 23. First motor; 24. Guide rod; 25. Mounting plate; 26. Electric push rod; 27. Connecting plate; 28. Gripper; 3. Oil control mechanism; 31. Fixing cylinder; 32. Annular groove; 33. Centrifuge cylinder; 34. Receiving cylinder; 35. Through hole; 36. Slider; 37. Second motor. Detailed Implementation
[0024] like Figure 1-5 As shown: A fabric shaping device for making fried seaweed rolls includes a workbench 1, a shaping mechanism 2 installed on the upper surface of the workbench 1, an oil control mechanism 3 and an fryer 14 installed inside the workbench 1, the shaping mechanism 2 includes two fixed frames 21, a guide assembly is arranged between the two fixed frames 21, one end of the guide assembly is connected to a first motor 23, a mounting plate 25 is also provided on the guide assembly, an electric push rod 26 is installed on the mounting plate 25, and a clamping assembly is connected to the end of the telescopic rod of the electric push rod 26.
[0025] The guide assembly includes a guide rod 24 fixedly installed between two fixed frames 21 and a lead screw 22 rotatably installed between the two fixed frames 21. The mounting plate 25 is slidably connected to the guide rod 24 and is also threadedly connected to the lead screw 22.
[0026] The clamping assembly includes a connecting plate 27, and a gripper 28 is mounted below the connecting plate 27.
[0027] In this embodiment, the gripper 28 is the prior art. The gripper 28 can be made of stainless steel or carbon steel, and the length of the gripper 28 is at least 40 cm. This design allows the gripper 28 to have good high temperature resistance, and the gripper 28 will not be completely inserted into the oil surface, thereby preventing hot oil from splashing onto the electrical structure inside the gripper 28.
[0028] The workbench 1 has several support legs 11 installed at its lower part, a cabinet door 12 installed on one side of the workbench 1, and a storage box 15 installed on the upper surface of the workbench 1 near the fryer 14.
[0029] The fixed frame 21 is installed on the top of the workbench 1, and the first motor 23 is fixedly installed on one side of one of the fixed frames 21. The power output end of the first motor 23 passes through the fixed frame 21 and is connected to the lead screw 22 for transmission.
[0030] The oil control mechanism 3 includes a fixed cylinder 31 and a centrifugal cylinder 33, with the fixed cylinder 31 fixedly installed inside the top of the workbench 1.
[0031] The inner wall of the fixed cylinder 31 is provided with an annular groove 32, and a slider 36 is fixedly installed on the outer side wall of the centrifuge cylinder 33. The slider 36 is slidably connected in the annular groove 32 and matches the annular groove 32.
[0032] Several receiving cylinders 34 are fixedly installed on the side wall of the centrifuge cylinder 33, and several through holes 35 are opened on the side wall of the receiving cylinders 34 and the bottom of the centrifuge cylinder 33.
[0033] A second motor 37 is fixedly installed at the bottom of the outer side of the fixed cylinder 31, and the power output end of the second motor 37 is fixedly connected to the centrifuge cylinder 33.
[0034] In this design, the oil-control mechanism 3 drives the centrifuge cylinder 33 to rotate via the second motor 37, centrifuging the seaweed rolls in the container cylinder 34 to control the oil. This efficiently removes surface grease faster than traditional oil draining methods, avoids manual turning or wiping, saves labor, and the container cylinder 34 protects the seaweed rolls, ensuring even oil removal with no excessive residue or risk of breakage.
[0035] Working principle: Place the seaweed rolls to be fried into the storage box 15. Start the electric push rod 26. The extension rod of the electric push rod 26 drives the connecting plate 27 to descend, so that the gripper 28 contacts the seaweed roll and clamps it. Then, control the extension rod of the electric push rod 26 to rise, start the first motor 23. The motor shaft of the first motor 23 drives the lead screw 22 to rotate. The lead screw 22 drives the mounting plate 25 to slide on the guide rod 24, so that the seaweed roll moves above the fryer 14. Control the extension rod of the electric push rod 26 to descend, so that the seaweed roll is fully submerged in the oil, and thus fried. When the seaweed roll is fried to a certain point... After the seaweed rolls are formed, the clamping component 28 stops clamping them and then repeats the operation to fry the seaweed rolls in the storage box 15. When the seaweed rolls in the fryer 14 are cooked, they are placed into the receiving cylinder 34. After all the receiving cylinders 34 are full, the second motor 37 is started. The motor shaft of the second motor 37 drives the centrifugal cylinder 33 to rotate. The centrifugal cylinder 33 rotates in the annular groove 32 through the slider 36. The centrifugal cylinder 33 drives the receiving cylinders 34 to rotate, thereby centrifuging and degreasing the seaweed rolls. The oil flows into the fixed cylinder 31 through the through hole 35. The damage to the seaweed rolls during the centrifugation process is reduced by setting the receiving cylinder 34.
[0036] For those skilled in the art, any changes, modifications, substitutions, and variations made to the implementation methods without departing from the principles and spirit of this utility model, based on the teachings of this utility model, still fall within the protection scope of this utility model.
Claims
1. A device for shaping a batter-coated seaweed roll fabric, characterized by: The utility model provides a kind of oil control mechanism and frying pan, including workbench (1), the upper surface of the workbench (1) is mounted with shaping mechanism (2), the inside of workbench (1) is mounted with oil control mechanism (3) and frying pan (14), shaping mechanism (2) includes two fixed frame (21), two fixed frame (21) between being provided with guide assembly, guide assembly one end is connected with first motor (23), guide assembly is further provided with mounting plate (25) on, mounting plate (25) is installed with electric push rod (26), the end of electric push rod (26) telescopic rod is connected with clamping assembly.
2. A device for shaping a batter-coated seaweed roll according to claim 1, wherein: The guide assembly includes a guide rod (24) fixedly installed between the two fixed frames (21) and a lead screw (22) rotatably installed between the two fixed frames (21), the mounting plate (25) is slidably connected with the guide rod (24), and the mounting plate (25) is also threadedly connected with the lead screw (22).
3. A device for shaping a batter-coated seaweed roll according to claim 2, wherein: The clamping assembly includes a connecting plate (27), and a clamping jaw (28) is mounted below the connecting plate (27).
4. A device for shaping a batter-coated seaweed roll according to claim 3, wherein: A plurality of supporting legs (11) are mounted at the lower part of the workbench (1), a cabinet door (12) is mounted on one side of the workbench (1), and a storage box (15) is further arranged on the upper surface of the workbench (1) near the frying pan (14).
5. A device for shaping a batter-coated seaweed roll according to claim 4, wherein: The fixed frame (21) is installed at the top end of the workbench (1), the first motor (23) is fixedly installed on one side of one of the fixed frames (21), and the power output end of the first motor (23) penetrates through the fixed frame (21) and is drivingly connected with the lead screw (22).
6. A device for shaping a batter-coated seaweed roll according to claim 5, wherein: The oil control mechanism (3) includes a fixed cylinder (31) and a centrifugal cylinder (33), and the fixed cylinder (31) is fixedly installed at the top end inside the workbench (1).
7. A device for shaping a sheet of material for making a tempura roll according to claim 6, wherein: An annular sliding groove (32) is formed in the inner wall of the fixed cylinder (31), a sliding block (36) is fixedly installed on the outer sidewall of the centrifugal cylinder (33), and the sliding block (36) is slidably connected in the annular sliding groove (32) and matched with the annular sliding groove (32).
8. A device for shaping a sheet of material for making a tempura roll according to claim 7, wherein: A plurality of accommodating cylinders (34) are fixedly installed on the sidewall of the centrifugal cylinder (33), and a plurality of through holes (35) are formed in the sidewall of the accommodating cylinder (34) and the bottom of the centrifugal cylinder (33).
9. A device for shaping a sheet of material for making a tempura roll according to claim 8, wherein: A second motor (37) is fixedly installed at the outer bottom end of the fixed cylinder (31), and the power output end of the second motor (37) is fixedly connected with the centrifugal cylinder (33).